Gebruiksaanwijzing /service van het product 350 van de fabrikant Eaton Electrical
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Dual P ath Mobile Pumps P arts and Repair Manual 350 Series.
2 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Introduction ....................................................................................2 Exploded Vie w ...............................................................
3 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 77 89 60 60 61 61 59 70 71 72 1 43, 44, 45, 46 43, 44, 45, 46 75 74 53, 88 53, 88 87 90 90 51, 52 50 47 6 7 2, 3, 4, 5, 6, 73 .
Pa rt s - Exploded V iew 4 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 37 12 55 57 , 58 56 79 78 79 83 81 84 85, 86 85, 86 38 34 29 40 11 41 82 Note: Investigating having t.
5 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 P ar ts List 1 1 5989802-XXX* Housing with Control Assembly HA, MA, MB, MC, MD, ME, MF and Main Ports A & B 1 1 5989803-XX.
6 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 P ar ts List ITEM # QTY P ART # DESCRIPTION 33 1 4999504-001 Rotating Kit LH (2.50) - 41cc 1 5991532-001 Rotating Kit RH (2.50) - 41cc 1 4999502-001 Rotating Kit LH (3.00) - 49cc 1 5991530-001 Rotating Kit RH (3.
7 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ITEM # QTY P ART # DESCRIPTION 64 1 5986768-XXX* Control V alve Sub-assembly 65 1 5986768-XXX* Control V alve Sub-assembly 66 .
8 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Model Code Code Title AED – Dual Ser vo Controlled V ariable Displacement Axial Piston Pump Displacement & Rotating Kit- Fr ont 1 – 41 .0 cm 3 /r [2.50 in 3 /r] 2 – 49.
9 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Control Assembly - Rear SA – Solenoid Control - 1 2 V olt with Non-Cont act F eedbac k Sensor SB – Solenoid Control - 1 2 .
10 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 20, 33 - R otating Kit Assembly Displacement 2.5 cid (41 cc) A A 2 3 51 48 9 6 7 Section A -A 4999504-001 1 Rotating Ki.
11 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 20, 33 - R otating Kit Assembly Displacement 3.0 cid (49 cc) A A 4999502-001 1 Rotating Kit Assembly 1 NSS 1 Cylinder B.
12 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 20, 33 - R otating Kit Assembly Displacement 3.8 cid (62 cc) A A Section A -A 2 3 514 8 9 6 7 4999506-001 1 Rotating Ki.
13 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 28, 39 - Dri ve Shaf ts 5987541-001 Drive Shaft - Front 4-Bolt C (14T) 5989544-001 Drive Shaft - Front 2-Bolt C (14T) 5991587-001 Drive Shaft - Front 2-Bolt B (Dia 1.
14 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 43, 44, 45, 46 - R elief V alve Sub-Assembly It em 1 - Housing Identification Dash Number Stamped here for V alve Press.
15 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 31 52 67 8 4 5989958-001 1 Servo Piston Sub-Assembly 1 NSS 1 Servo Piston 2 NSS 2 Spring Retainer 3 NSS 1 Servo Piston Plug 4 NSS 1 Servo Piston Bolt 5 NSS 2 Spring Stop 6 NSS 1 Spring 7 NSS 1 Hex Nut 8 NSS 1 Thin Hex Nut NSS - Not Sold Separately REF P ART NO.
16 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 64, 65 Index of Mec hanical S ervo Controller s – Control V alve Sub-Assembly INDEX OF CONTROLLERS INDEX OF CONTROLLE.
17 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 64, 65 Mec hanical S ervo Controller s – (MA, MB)* 5 6 2 3 10 4 1 7 8 9 1 4999852-001 1 Housing, Control 2 5996108-00.
18 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 64, 65 Mec hanical S ervo High Gain Controller s – (MC, MF)* MF Only 12 5 6 2 3 10 4 11 1 7 8 9 1 4999852-001(MC) 1 H.
19 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 It em 64, 65 Mec hanical S ervo Neutral Loc kout Controller s – (MD, ME)* Neutr a l Lo c kout Sw i t c h 12 5 6 2 3 10 4 11.
20 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ME, MF Only 12 5 6 2 3 14 15 13 10 16 17 1 9 13 4 11 1 7 8 9 1 4999852-003(MA, MB, MC, MD) 1 Housing, Control 4999852-004(ME,.
21 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ME, MF Only 12 5 6 2 3 14 15 13 10 16 17 1 9 13 4 11 1 7 8 9 1 4999852-003(MA, MB, MC,) 1 Housing, Control 4999852-004(MD, ME.
22 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ME, MF Only 12 5 6 2 3 14 15 13 10 16 17 1 9 13 4 11 1 7 8 9 1 4999852-003(MA, MB, MC,) 1 Housing, Control 4999852-004(MD, ME.
23 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 ME, MF Only 12 5 6 2 3 14 15 13 10 16 17 1 9 13 4 11 1 7 8 9 1 4999852-003(MA, MB, MC,) 1 Housing, Control 4999852-004(MD, ME.
24 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Orifices Siz es A vailable Last two digits of dash number stamped on face of orifice. XX 101619-021 0,53 [.021] 101619-024 0,61 [.024] 101619-028 0,71 [.028] 101619-032 0,81 [.
25 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Required T ools Assembly 9/1 6 in. Hex K ey (Allen) 7/1 6 in. End Wrenc h 9/1 6 in. End Wrenc h 3/4 in. End W rench 1 in. End W rench 9/1 6 in. Soc ket 3/4 in. Soc ket 7/1 6 in.
26 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly Sw ash Plate Sub-Assembly Step 1 Press 1 5mm diameter dowel pin (item 5) into opening at end of swash arm (item 2). Step 2 Insert 2 Drive-L ok dowel pins (item 6) into smooth-bore holes in swash plate (item 1).
27 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Step 5 Insert a f eedbac k link (item 6), ke yhole opening first, through the flat side of the control housing.
28 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly Mec hanical S ervo Control Assembly Step 9 Align the center hole on the f eedbac k link with the dowel pin on the control spool. Press the f eedbac k link (item 6) onto the dow el pin until the end of the dow el pin is flush with the surface of the f eedback link.
29 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly R otating Kit Assembly 1 2 3 5 4 6 7 8 9 7 1 9 Piston Sub-Assembly 2 1 Shoe Retainer 3 1 Pivot 4 1 Load Pin Keeper 5 1 Cylinder Barrel 6 3 Loading Pin 7 2 W asher 8 1 Spring 9 1 Internal Retaining Ring REF QTY .
30 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly S ervo Piston Assembly Step 1 Hold a ser vo piston bolt (item 4) head end down, on a w ork surface. Step 2 Slide a spring retaining washer (item 2) onto the ser vo piston bolt so that the stamped word “IN” faces up, to ward where the spring will go.
31 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Step 3 Compress a piston bac kup ring 5987241 -0 0 1 and insert it in the ser vo piston bore, whic h is perpendicular to the bearing bore; let the bac kup ring expand into the seal groov e.
32 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Note "V" notch locations V a lve Pl a te Ident i f ica t i on Lefthand Rotation Righthand Rotation Assembly R ear Pump Assembly Step 7 Fit an O-Ring (p/n 1 60 15-34) in the groov e on a ser vo cap plug 5989898-00 1 .
33 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly R ear Pump Assembly Step 15 Lubricate the valv e plate and eac h piston bore in the cylinder barrel with clean h ydraulic fluid. Step 16 Center the cylinder barrel on the valv e plate with the brass shoes facing up; apply clean hy draulic fluid to the brass shoes.
34 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly R ear Pump Assembly Step 27 T urn the rear flange over and place it on the housing.
35 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly F ront Pump Assembly Step 1 T urn the housing so that the bearing bore faces up. Step 2 Insert a roll pin 1 6026-61 0 into the guide hole near the bearing bore; tap it in firmly with a rubber mallet.
36 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly F ront Pump Assembly Step 13 Le vel the swash plate b y hand, and use a loc king C-clamp on the swash arm to k eep the assembly from moving. Step 14 Apply petroleum jelly to the inner faces of the cradle bearings (p/n 5991 097-00 1).
37 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly F ront Pump Assembly Step 25 Subtract 0.05mm from the recorded measurement; this will be the thic kness of the required shim stac k. Step 26 Loosen the cap scre ws1 1 4978- 045 from the front flange, then remov e the flange from the housing and set it aside.
38 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Assembly F ront Pump Assembly Step 37 Insert a high-pressure relief valv e in the first pressure relief port. Tighten to 1 43 n/m (1 05.5 lb-f t). Step 38 Repeat process f or other three pressure relief valv es and ports.
39 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting This f ault – logic trouble shooting guide is a diagnostic aid in locating transmission problems. Matc h the transmission symptoms with the problem statements and follo w the action steps shown in the box diagrams.
40 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting F ault - Logic T roubleshooting Ins p e c t Control V a lve Ins p e c t Servo pi ston Re pai r or Re p l ac .
41 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting F ault - Logic T roubleshooting Re pai r or Re p l ac e Re pai r or Re p l ac e Ins p e c t System Rel i ef .
42 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting F ault - Logic T roubleshooting Check External Control Linkage Inspect Bypass Valve (If used) Repair or Repl.
43 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 T roubleshooting F ault - Logic T roubleshooting Diagram A ction Step Comments 1 Inspect Ext ernal Contr ol Linkage f or : a. misadjusted or disconnected b. binding, bent, or broken 2 Inspect Contr ol V alve for: a.
44 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Star t-Up P rocedure When initially starting a new or a rebuilt transmission system, it is extremely important that the start-up procedure be follow ed.
45 EA T ON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007 Ho w to Or der Single Pump - Product Number: T andem Pumps - Product Number: A B C A B C Dual Pump - Product Number: A B C 55.
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