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Architects and Engineers Design Data Manual Featuring The NEW 5500 Series ZONELINE ® P ACKAGED TERMINAL AIR CONDITIONERS W e bring good things to life.
2 Quick Reference 2500 Series Cooling with Electric Heat MODEL COOLING Cooling Electric Heat Electric Electric Min. Circuit NUMBER (Btuh) W atts EER (Btuh) Heater Heat Protection W atts Amps (Amps) AZ25E07D2* 7100/6900 600/585 11.8/11.8 8600/7100 2550/2090 11.
3 LEGEND COP – Coefficient of Per formance EER – Energy Efficient Ratio * – Covers All Model V ersions Quick Reference 5500 Series Control Panel 5500 Series Heat Pump with Backup Resistance Heat MODEL COOLING V oltage Cooling Reverse NUMBER (Btuh) 60 hz W atts EER COP Cycle Heat 1-phase (Btuh) AZ55H07DA* 7100/6800 230/208 590/565 12.
4 The Zoneline 2500, 3500 and 5500 Series have incorporated changes suggested by customers and enhancements by GE’s T echnology team: - Auto Heat/Auto Cool settings to reduce operating sound level w.
5 T able of Contents Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Mini-Specs 2500 and 3500 series . . . . . . . . . .
6 Intr oduction This manual is designed to provide product, per formance and application information to our customers and their architects and engineers for use in selection and design of a zonal comfort control system utilizing GE Zoneline ® Packaged T er minal Air Conditioners (PT AC) and Packaged T er minal Heat Pumps (PTHP).
7 The Zoneline ® System The typical Zoneline installation consists of the wall case (or sleeve), chassis, and exterior grille. Some installations may use a sub-base for support of the unit or for ease of electrical connections.
8 Zoneline ® Features Model Series AZ AZ AZ 2500 3500 5500 Enhanced Dehumidification - Dr y Air 25 Optional N/A N/A Cooling EER Range (230 V olts/265 V olts) 9.6 - 11.6 9.6 - 11.6 10.0 - 12.0 Heating COP Range (230 V olts/265 V olts) N/A 3.1 - 3.5 3.
9 Features and Benefits Standard Physical Dimensions GE has maintained the same dimension since 1961- 42" wide x 16 ” high x 13 3/4" deep. Replacement of older units made easy .
10 Indoor Fan Speed Selections - AUTO/HIGH Unit may be operated in HIGH HEA T , AUTO HEA T , HIGH COOL or AUTO COOL. In “ AUTO ” , the indoor fan will be in low speed for quieter operation if the room temperature is within 1.8 ° F of the set point, or in high speed if the room temperature is more than 1.
11 Up-Front Air Filters T wo up-front filters, easy to remove and reinstall, may be cleaned without removing the room front. Clean by br ushing, vacuuming, or back flushing under faucet or shower head. Easy Clean Air Discharge Area 2500 and 3500 series units have an out-of-sight vertical protective screen over the indoor fan.
12 Auxiliar y Contr ol Switches These switches are located behind the room cabinet under the control panel. 2500 and 3500 Series Switches Description (1) ALL I2R Heat pump over ride - Down - heat pump.
13 Auxiliar y Contr ol Switches These switches are located behind the room cabinet under the control panel. 5500 Series Switches Description (1) ALL I2R Heat pump over ride - Down - Heat pump operatio.
14 Central Desk Contr ol Some installations may want to govern the ability of the unit to operate from a control device remote to the unit or even remote to the room in which the unit is located. The general term given to systems such as this is Central Desk Control .
15 Remote Ther mostat Control In some installations, control of the operation of the unit at a location remote to the unit itself may be desired. Unit mounting locations (high in the wall or over a transom) resulting in inaccessible unit mounted controls can be connected to a remote thermostat.
16 Remote Ther mostat Control RAK806 Universal Control Cover Label When a Zoneline unit is using a remote thermostat control, the RAK806 Universal Control Cover Label is recommended.
Remote Ther mostat Control When connected to a remote thermostat, the indoor air temperature sensing is shifted from the unit to the remote thermostat. For this reason, the units will operate slightly differently when connected to a remote ther mostat.
18 FIELD SUPPLIED RELA Y SPECIFICA TIONS NUMBER OF RELA Y DESIGNA TION UNITS CONTROLLED R1, R2, and R3 2 POTTER and BRUMFIELD TYPE KA11A Y-24 OR EQUIV ALENT 3 POTTER and BRUMFIELD TYPE KA14A Y-24* OR .
19 Heat Pumps and Energy Savings • GE Zoneline Heat Pumps are designed to pr ovide cost ef ficient heat pump operation while monitoring room conditions to maintain comfort.
20 Heat Pumps and Energy Savings • Heat Pump Operation - Zoneline 5500 Series Heat sources: Heat pump, heat pump and simultaneous electric resistance heat, or electric resistance heat The Zoneline 5.
21 Application Comments Use and Care Manual and installation instr uctions are shipped with Zoneline units. It is important that any air conditioning system be properly sized and applied in order to achieve the desired temperature and humidity levels with the space to be conditioned.
22 Dimensions RAB71 W ALL CASE W ALL OPENING 16-1/4" MIN. x 42-1/4" MIN. RAB77 W ALL CASE W ALL OPENING 16-1/2" MIN. x 42-3/8" MIN. W ALL CASE WITH CHASSIS INST ALLED W ALL CASE WITH SUB-BASE *SHOWN WITH ACCESS COVERS REMOVED. NOTE: CAUTION - REMOVE KNOCKOUTS FROM INSIDE OUT .
23 W all Case A choice of wall cases is available for the Zoneline unit. RAB71 - This insulated case is constr ucted of heavy gauge galvanized steel and finished with a protective baked enamel finish for protection and appearance. Design of the case provides for support of the chassis and free draining of any water entering the wall case.
24 Sub-Base (Cont.) There are separate internal compar tments to permit separation of low voltage (Class 2) connections from line voltage connections as required by NEC. Conduit containing building wiring enters the sub-base through knockouts located in the rear or bottom of the sub-base and is not accessible when the wall case is installed.
25 Masonr y W all Constr uction (Cont.) The wall case should be installed during constr uction and lintels should be used to support the blocks above the wall case. The wall case will not support the concrete block. The installation instr uctions show how the wall case must be secured to the masonr y and caulked.
26 FRAMING FOR W ALL CASE BRICK VENEER AND FRAME CONSTRUCTION F ASTENING W ALL CASE Figure 1 Figure 2 MAIN STUD JACK STUDS HEADER – 4" x 4" OR 2 - 2" x 4" ON EDGE 16-1/4" MIN. RAB71 16-1/2" MIN. RAB77 ADJUST ABLE FRAMING TO SECURE THIS DIMENSION 42-1/4" MIN.
27 W ALL SECTION – DET AILED SIDE VIEW FRAME AND BRICK VENEER INST ALLA TION Cord Set Connected CAULK* Sub-Base Connected CAULK* STEEL LINTEL RAB71 13-3/4" RAB77 13-7/8" 20-7/8" (RAB71) 21" (RAB77) ROOM CABINET 2" MIN.
28 W ALL SECTION – DET AILED SIDE VIEW WINDOW , 2" CURT AIN OR P ANEL WALL INST ALLA TION WITH RAG REAR GRILLE EXTENDED BEYOND OUTER WALL SURF ACE Cord Set Connected Sub-Base Connected ROOM CAB.
29 W ALL CASE INST ALLA TION – CORD SET CONNECTED EXAMPLE: BLOCK AND VENEER – DIMENSIONAL DA T A AND COMMENTS ARE ALSO APPLICABLE TO OTHER TYPES OF CONSTRUCTION Manufacturer Required Minimum Installation Clearance 1/4" (See note 1) Allow For Electrical Wiring 0" Min.
30 MET AL CASE EXTENSION FOR W ALLS DEEPER THAN 13-1/8" (11-1/8" WITH SUB-BASE) FIELD F ABRICA TED – GE RECOMMENDS THE USE OF ONE OF THE DEEPER RAB71 W ALL CASES OFFERED AS SPECIAL ORDER ITEMS. SEE P AGE 29. CAULK* SPLITTER BETWEEN AIR INT AKE AND DISCHARGE Zoneline units can be installed in walls of greater depth than the wall case.
31 AL TERNA TE – CASE RECESSION LESS THAN 3" WITH SIDES AND TOP OF W ALL OPENING W A TERPROOF , FLASHING ON BOTTOM ONL Y CAULK* A DIMENSIONS: A. DIST ANCE FROM GRILLE OR CASE TO OUTSIDE SURF ACE OF W ALL PLUS 2” TO 4” (TO INSERT UNDER CASE).
32 RAB71/77 W ALL CASE INST ALLA TION - RAK204 SERIES SUB-BASE CONNECTED EXAMPLE: FRAME & BRICK VENEER - DIMENSIONAL DA T A AND COMMENTS ARE ALSO APPLICABLE TO OTHER TYPES OF CONSTRUCTION TOP VIEW Manufacturer Required Minimum Installation Clearance 1/4" (See note 1) 3" Min.
33 RAK204 SERIES SUB-BASE INST ALLA TION AND ELECTRICAL DA T A RAB71/77 W ALL CASE RAK4002B CHASEW A Y OPTION (Shown Without Chassis and W all Case for Installation Location Only.
34 Condensate Disposal Systems Cooling Condensate Air conditioners produce condensate water as a result of lowering the humidity of the area being conditioned. When the indoor coil temperature is below the dew point, moisture in the air condenses into water droplets on the coil.
35 W ALL CASE WITH RAD10 DRAIN KIT EXTERNAL DRAIN SEE P AGE 36 FOR INTERNAL DRAIN SEE P AGE 36 NOTE #6 SCREWS REAR GRILLE “A” MET AL “B” PLASTIC SQUARE DRAIN HOLES NEOPRENE SPONGE GASKET 1/2" O.
36 W ALL CASE WITH RAD10 DRAIN KIT INTERNAL DRAIN SEE P AGE 35 FOR EXTERNAL DRAIN SCREWS “A” MET AL “B” PLASTIC SQUARE DRAIN HOLES NEOPRENE SPONGE GASKET STEEL MOUNTING PLA TE USE TYPE “A” SCREW FOR MET AL CASE (RAB71) AND TYPE “B” SCREW FOR MOLDED CASE (RAB77) NOTE : SHADED P ARTS AND SCREWS INCLUDED WITH RAD10 DRAIN KIT .
37 Ducted Installations 2500 and 3500 Series Zoneline units may be used in ducted installations. With a ducted installation it is possible to condition the air in two areas that have a common wall separating them. A special adapter mounts on the wall case and a transition piece directs the air from the unit into the adapter .
38 DUCTED APPLICA TION (AZ2500/3500 SERIES) 44" DUCT ADAPTER EXTENSION HAS 1/2" INSULA TION NOTES: 1. RAK6052 kit includes duct adapter , transition and mounting hardware. 2. RAK601 duct extension may be installed at either end of the RAK6052 duct adapter .
39 DUCTED DET AILED SIDE VIEWS (AZ2500/3500 SERIES) SEE P AGE 38 FOR ALL NOTES Line Cord Installation CAULK* Sub-Base Installation ANY CONSTRUCTION 12-3/4" MAX. 6-1/2" 10" 7-3/32" RAK6052 ADAPTER 16-1/8" TRANSITION ROOM CABINET 3/4" MIN.
40 Exterior Grilles Four styles of outdoor grilles are available for exterior treatments. The standard stamped aluminum grille (RAG60), the molded architectural louvered exterior grilles (RAG61-63), the molded architectural louvered exterior grilles with flange (RAG64-66), and the extr uded aluminum architectural louvered grille (RAG67).
41 Power Connection For Deluxe Series (2500 & 3500) The Zoneline 2500 and 3500 Series units have discrete heater wattages. Each unit has a factor y installed heater and must be installed on an electrical circuit with sufficient over-current protection to car r y the amperage load of the unit.
42 Power Connection Kits For Premium Series (5500) The Zoneline 5500 Series units are connected to the building power supply by a unique power connection kit.
43 Power Connection Kits For Premium Series (5500) 265 or 277 V olt Installations National Electrical Code (Article 440 section G) requires permanent connection for installation on circuit in excess of 250 volts. Per manent Connection Kits are available for 265 volt installations.
44 Maximum Connected Load For Deluxe Series (2500 and 3500) The maximum connected load of a Zoneline unit occurs when the unit is in resistance heating operation. The maximum amperage shown in the tables below is the combined total of the resistance heater and the indoor fan motor .
45 Cooling Perfor mance Data Heat Pump Perfor mance Data T otal Capacity - BTU/Hr . BTUH At 80°F D.B. - 67°F W .B. T emperature of Air Entering Condenser 75 82 85 95 105 115 AZ AZ AZ AZ 25E07D 25E09.
46 Latent System Capacity The total capacity of an air conditioner is made up of the Sensible capacity , the output of the unit used to remove heat from the air in the area being conditioned, and the Latent capacity , the output of the unit used to dehumidify the air in the area being conditioned.
47 Nor mal Y early Operating Data For mula for Calculating Operating Costs Using Above Data: Heating* - = Operating Cost *The above formula is for electric resistance heating only . Power consumption using the Zoneline Heat Pumps should be adjusted by Seasonal Per formance Factor (SPF).
48 MAIN BOARD UNIT CN1 OR OR YL YL ID. COIL ROOM 123456 CN5 CN3 1 2 CN2 CN104 WH WH YL YL CN103 BK BK TRANSFORMER RY103 BK RD BK WH RD CN101 CN102 1 3 5 1 3 5 1 2 5 7 DRIVE BOARD UNIT RY102 RY101 CN8 NR101 Varistor BR YL FM BK WH RD GY BL FM ID. FAN MOTOR OD.
49 MAIN BOARD UNIT CN1 OR OR YL YL ID. COIL ROOM 123456 CN5 CN3 1 2 CN2 CN104 WH WH YL YL CN103 BK BK TRANSFORMER RY103 BK RD BK WH RD CN101 CN102 1 3 5 1 3 5 1 2 5 7 DRIVE BOARD UNIT RY102 RY101 CN8 NR101 Varistor BR YL FM BK WH RD GY BL FM ID. FAN MOTOR OD.
50 1 2 34 5 6 7 8 9 10 YL YL OR OR BK BK BL BL RD RD ROOM ID. COIL OD. COIL OUTDOOR HEA TER CN1 MAIN BOARD UNIT CN5 CN2 CN104 CN6 & 7 12 CN3 WH WH YL YL BK BK 1 2 5 7 CN103 OPERA TION BOARD UNIT C.
51 Suggested Bid For m Specifications The following are suggested specifications for the Zoneline 2500 Series Packaged T er minal Air Conditioner , the 3500 series Packaged T er minal Heat Pump and the 5500 series Packaged T er minal Heat Pump.
52 Additional specifications for GE Zoneline 3500 Series Packaged T er minal Heat Pump (for 5500 series units use specifications noted for 5500 series instead of these specifications).
53 W all Cases and Grilles are needed for new installations Alter nate specification for steel wall case. W all case shall be constructed of heavy gauge, zinc-coated, phosphated steel, insulated and shall have a protective baked-on enamel finish.
54 Deluxe Line: 2500, Dry Air 25 & 3500 Series - Models are manufactured with fixed heater wattages with the appropriate power cord attached (all 265 volt models are permanently connected).
55 Receptacles/Sub-Bases T andem 230/208V 15 Amp NEMA6-20R Perpendicular 230/208V 20 Amp NEMA6-20R Large T andem 230/208V 30 Amp NEMA6-30R 265V 15 Amp NEMA7-15R; receptacle used on 265V sub-base 265V .
56 Kit Number Description For Additional Infor mation Refer to Page RAA62A Spare filters for AZ25, AZ35, and AZ55 Models (10 per box) 10 RAB71 Steel W all Case - 13 3/4 ” deep 22 RAB7116 Steel Wall .
57 General Installation Suggestions Many times poor or non-existent caulking around the exterior of the wall case results in air infiltration causing the unit to r un excessively . One way to check for air infiltration is to look under and around the unit to the outdoors.
58 Ducted Installation Comments New Installations The GE Zoneline 2500 and 3500 series are approved for ducted installation using the GE Duct Adapter model RAK6052 and the GE Duct Extension RAK601. A field fabricated duct extension with the same interior measurements as the RAK601 may be used with the RAK6052 duct adapter .
59 Alphabetical Index Categor y Page No. Accessor y List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Application Comments . . . . .
ZONELINE W ARRANTY Staple sales slip or cancelled check here. Proof of original purchase date is needed to obtain service under warranty . For service in the U.S., call 800-GE-CARES. In Canada, contact: Manager , Consumer Relations, Camco Inc., 5800 Keaton Crescent, Mississauga, Ontario, Canada L5R 3K2.
Een belangrijk punt na aankoop van elk apparaat GE 5500 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen GE 5500 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens GE 5500 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding GE 5500 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over GE 5500 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van GE 5500 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de GE 5500 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met GE 5500 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
