Gebruiksaanwijzing /service van het product R3R-500 van de fabrikant Lincoln Electric
Ga naar pagina of 108
SVM139-A June 1998 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by pr oper installation .
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY i i IDEALARC R3R FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY ii ii IDEALARC R3R ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding.
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY iii iii IDEALARC R3R FOR ELECTRICALL Y powered equipment. 8.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment.
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY iv iv IDEALARC R3R PRÉCAUTIONS DE SÛRETÉ Pour votre pr opre protection lir e et observer toutes les instr.
MASTER T ABLE OF CONTENTS FOR ALL SECTIONS v v IDEALARC R3R Page Safety .................................................................................................................................................i-iv Installation ................
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section A-1 Section A-1 IDEALARC R3R T ABLE OF CONTENTS - INST ALLA TION SECTION - Installation ......................................................................
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION A-2 A-2 IDEA.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION A-3 A-3 IDEA.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION A-4 A-4 IDEA.
Read this entire installation section befor e you start installation. SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrodes with your skin or wet clothing. • Insulate yourself fr om the work and ground. • Always wear dry insulating gloves.
INPUT CONNECTIONS ELECTRIC SHOCK can kill. • Have a qualified electrician install and service this equip- ment. • T ur n the input power off at the fuse box before working on this equipment. • Do not touch electrically hot parts. • Insulate yourself from the work and gr ound.
Have a qualified electrician connect the input power leads to the L1, L2, and L3 terminals of the input con- tactor . Follow all national and local electrical codes. Use a three-phase line. Refer to the connection dia- gram located on the inside of the access panel cover for proper input voltage connection.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION A-8 A-8 IDEALARC R3R FIGURE A.3 - INPUT CONNECTION DIAGRAM FOR 208, 208/230 and 230/460 VOL TS AC, 50/60 HZ THE LINCOLN ELECTRIC CO.
The output (welding) cables are connected to the out - put terminals marked “+” and “-”. See T able A.1 for r ecommended cable sizes for the combined lengths of electr ode and work cables. The output terminals ar e located at the lower right and lower left corners of the fr ont panel.
NOTES A-10 A-10 IDEALARC R3R Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section B-1 Section B-1 IDEALARC R3R T ABLE OF CONTENTS - OPERA TION SECTION - Operation .............................................................................
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC B-2 B-2 IDEALARC R3R OPERA TING INSTRUCTIONS Read and understand this entire section of operating instructions before operating the machine.
GENERAL DESCRIPTION The Idealarc R3R is an SCR contr olled constant cur- r ent DC output power sour ce for welding and cutting. The R3R-300 uses a single range potentiometer con- tr ol. The R3R-400 and R3R-500 have separate low and high range controls.
CONTROLS AND SETTINGS All operator controls and settings ar e located on the case front assembly . See Figure B.1 for their loca- tions. FIGURE B.1 – CASE FRONT CONTROLS 1. POWER SOURCE PILOT LIGHT : This light indi- cates that input power is applied to the R3R and that the on/off switch is in the ON position.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION B-5 B-5 IDEALARC R3R 8. POLARITY SWITCH (optional): Permits chang- ing the electrode polarity of the output terminals between DC+ and DC-.
WELDING OPERA TION OPERA TING STEPS LOCAL CONTROL The following procedur es are for using the Idealar c R3R in the local (“R3R”) control mode of operation. For remote contr ol of the machine, see the REMOTE CONTROL section. Befor e operating the machine, make sur e you have all materials needed to complete the job.
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE OF CONTENTS - ACCESSORIES SECTION - Accessories ...............................................................................................................
OPTIONS/ACCESSORIES F ACTOR Y INST ALLED OPTIONS POLARITY SWITCH Permits changing polarity at the machine output ter- minals. METERS Ammeter and V oltmeter . POCKET AMPTROL Pr ovides a wir eless remote curr ent control for R3R welders. See the Operation section for details.
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section D-1 Section D-1 IDEALARC R3R T ABLE OF CONTENTS - MAINTENANCE SECTION - Maintenance ..........................................................................
SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only qualified personnel should perform this mainte- nance. • T ur n the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. ROUTINE AND PERIODIC MAINTENANCE Perform the following daily: 1.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAINTENANCE D-3 D-3 IDEALARC R3R 1 1 12 10 9 8 7 6 5 4 3 2 1 13 FIGURE D.1 – GENERAL COMPONENT LOCA TIONS 1.
NOTES D-4 D-4 IDEALARC R3R Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section E-1 Section E-1 IDEALARC R3R T ABLE OF CONTENTS - THEOR Y OF OPERA TION SECTION - Theory of Operation ........................................................
GENERAL DESCRIPTION The Idealarc R3R welder is a thr ee-phase transformer r ectifier type constant curr ent power sour ce designed for DC manual welding and air carbon arc cutting. Its power system is SCR controlled with solid state elec - tr onic cir cuitry .
OUTPUT RECTIFICA TION, CONTROL, AND FEEDBACK The three-phase AC output fr om the main transformer secondary is rectified and contr olled through the SCR/ diode bridge. Output current and voltage is sensed at the shunt and output terminals. This feedback infor- mation is processed in the contr ol board.
THEOR Y OF OPERA TION E-4 E-4 IDEALARC R3R Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FIGURE E.
PROTECTIVE DEVICES AND CIRCUITS T wo thermostats protect the R3R from excessive operating temperatures and overload conditions. Excess operating temperatures may be caused by insuf ficient cooling air or by operating the machine beyond the duty cycle and output rating.
SCR OPERA TION A silicon controlled r ectifier (SCR) is a three terminal device used to control rather lar ge currents to a load. An SCR acts very much like a switch. When a gate signal is applied to the SCR, it is turned ON and there is current flow fr om anode to cathode.
Retur n to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section F-1 Section F-1 IDEALARC R3R T ABLE OF CONTENTS - TROUBLESHOOTING & REP AIR SECTION - T r oubleshooting & Repair Section .............................
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC HOW TO USE TROUBLESHOOTING GUIDE Service and repair should be performed by only Lincoln Electric Factory T rained Personnel.
ELECTRIC SHOCK can kill. Have an electrician install and service this equipment. T ur n the machine OFF befor e working on equipment. Do not touch electrically hot parts. Sometimes machine failures appear to be due to PC boar d failur es. These problems can sometimes be traced to poor electrical connections.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-4 F-4 IDEALARC R3R Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-5 F-5 IDEALARC R3R TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-6 F-6 IDEALARC R3R Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Retur n to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-7 F-7 IDEALARC R3R TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-8 F-8 IDEALARC R3R Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-9 F-9 IDEALARC R3R Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-11 F-11 IDEALARC R3R INPUT CONT ACTOR TEST (continued) TEST PROCEDURE 1.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-12 F-12 IDEALARC R3R TEST FOR CONT ACT CONTINUITY 1.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-14 F-14 IDEALARC R3R INPUT CONT ACTOR TEST (continued) TEST PROCEDURE 1.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-15 F-15 IDEALARC R3R TEST FOR CONT ACT CONTINUITY 1.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-17 F-17 IDEALARC R3R CONTROL TRANSFORMER (T2) VOL T AGE TEST (continued) FIGURE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-18 F-18 IDEALARC R3R CONTROL TRANSFORMER (T2) VOL T AGE TEST (continued) 6.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-20 F-20 IDEALARC R3R MAIN TRANSFORMER (T1) VOL T AGE TEST (continued) FIGURE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-21 F-21 IDEALARC R3R 8.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-22 F-22 IDEALARC R3R PHASE ANGLE WINDING TEST 12.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-23 F-23 IDEALARC R3R T ABLE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-25 F-25 IDEALARC R3R ST A TIC SCR/DIODE RECTIFIER BRIDGE TEST (continued) FIGURE F .
TROUBLESHOOTING & REP AIR F-26 F-26 IDEALARC R3R Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FIGURE F .14 – RESISTOR R3 LOCA TION FIGURE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-27 F-27 IDEALARC R3R ST A TIC SCR/DIODE RECTIFIER BRIDGE TEST (continued) 7.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-28 F-28 IDEALARC R3R W ARNING ACTIVE SCR TEST Service and repair should be performed by only Lincoln Electric factory trained personnel.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-29 F-29 IDEALARC R3R ACTIVE SCR TEST (continued) TEST PROCEDURE 1.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-30 F-30 IDEALARC R3R ACTIVE SCR TEST (continued) 7.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-32 F-32 IDEALARC R3R POCKET AMPTROL CIRCUIT TEST (continued) TEST PROCEDURE 1.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-33 F-33 IDEALARC R3R POCKET AMPTROL CIRCUIT TEST (continued) 8.
TROUBLESHOOTING & REP AIR F-34 F-34 IDEALARC R3R Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POCKET AMPTROL CIRCUIT TEST (continued) FIGURE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-35 F-35 IDEALARC R3R This is the typical DC open circuit voltage waveform generated from a properly operating machine.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-36 F-36 IDEALARC R3R This is the typical DC voltage wave- form generated from a pr operly oper- ating machine.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-37 F-37 IDEALARC R3R This is the typical SCR gate pulse voltage waveform.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-38 F-38 IDEALARC R3R This is NOT the typical DC output voltage waveform.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-40 F-40 IDEALARC R3R INPUT CONT ACTOR (CR1) CLEANING/REPLACEMENT (continued) FIGURE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-42 F-42 IDEALARC R3R F AN MOTOR AND BLADE REMOV AL AND REPLACEMENT (continued) FIGURE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-44 F-44 IDEALARC R3R SCR/DIODE RECTIFICER ASSEMBL Y REMOV AL AND REPLACEMENT (continued) FIGURE F .
REASSEMBL Y 13. For reassembly , carefully place the SCR/ diode assembly into position on the mounting brackets. 14. Replace and tighten the four nuts and lockwash- ers that hold the SCR/diode assembly to the mounting brackets. 15. Reattach the three heavy aluminum secondary leads and snubber leads to the SCR finned heat sinks.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-47 F-47 IDEALARC R3R FIGURE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-48 F-48 IDEALARC R3R FIGURE F .29 – 1/2” WIDE LEAF SPRING FIGURE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-50 F-50 IDEALARC R3R SCR REMOV AL AND REPLACEMENT (continued) PROCEDURE FOR THE 5/8 INCH WIDE SPRING 1.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-51 F-51 IDEALARC R3R CLAMPING PROCEDURE FOR 1/4-28 CAP SCREWS NOTE: This procedur e can only be used with 1/4-28 cap screws.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-53 F-53 IDEALARC R3R PROCEDURE 1. Remove the main input supply power to the machine.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-55 F-55 IDEALARC R3R REMOV AL OF LIFT BAIL 1. Remove the main input supply power to the machine.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-56 F-56 IDEALARC R3R FIGURE F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-57 F-57 IDEALARC R3R FIGURE F .
3. Install the bottom primary coils, one on each of the thr ee legs of the bottom ir on assembly . The coils must be in correct position (left, center , right). Place the coils so that the leads come out at the back of the machine. See Figure F .36 for proper positioning.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-59 F-59 IDEALARC R3R MAIN TRANSFORMER REMOV AL & REPLACEMENT (continued) 10.
REASSEMBLING THE MAIN TRANSFORMER INTO THE MACHINE NOTE: The following procedur e assumes you have completely reassembled the transformer coils as described in the procedur e above. The lower iron has r emained in place in the machine. See Figures F .
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP A.
NOTES F-64 F-64 IDEALARC R3R Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
ELECTRICAL DIAGRAMS G-1 G-1 Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE OF CONTENTS - ELECTRICAL DIAGRAMS SECTION - Electrical Diagrams .
NOTES G-2 G-2 IDEALARC R3R Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
G-3 ELECTRICAL DIAGRAMS R3R Wiring Diagram-R3R-300 ELECTRICAL SYMBOLS PER E1537 LEGEND D5 D6 D7 POCKET AMPTROL SENSING BRIDGE L1 DC OUTPUT FILTER R1 R2 R3 R4 15 14 13 4 5 6 7 8 9 TO SUPPLY LINES TO GR.
G-4 ELECTRICAL DIAGRAMS R3R G-4 Retur n to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master.
G-5 ELECTRICAL DIAGRAMS R3R W iring Diagram - R3R-400 (Code 9874), R3R-500 ELECTRICAL SYMBOLS PER E1537 LEGEND D5 D6 D7 POCKET AMPTROL SENSING BRIDGE L1 DC OUTPUT FILTER R1 R2 R3 R4 16 TO SUPPLY LINES.
G-6 ELECTRICAL DIAGRAMS R3R Pocket Amptrol Schematic 33.2K R38 X1 14 12 13 Q3 475 R10 68.1K R44 33.2K R39 D9 33.2K R56 1W 12V DZ1 D3 100 50V C4 68.1K R51 15J 50V TP1 33.2K R62 1W 12V DZ2 10.0 R29 D4 10.0 R30 100 50V C5 475 R9 D6 J7 1 133K R13 18 15V C9 1A 100V Q4 4.
G-7 ELECTRICAL DIAGRAMS R3R Snubber Board Schematic & Layout 1 AMP/400 VOLT (UNLESS OTHERWISE SPECIFIED) LM124 (UNLESS OTHERWISE SPECIFIED) COMMON CONNECTION = = OP AMPS = DIODES = RESISTORS MFD/VOLTS ON 3 PLACE DECIMALS IS + .OO2 = CAPACITORS ELECTRICAL SYMBOLS PER E1537 J5 6 OHMS,1/4 WATT (UNLESS OTHERWISE SPECIFIED) S NONE SHT.
G-8 ELECTRICAL DIAGRAMS R3R R3R-300 Control PC Board IDENTIFICATION PART No. REQÕD. ITEM R80,R81,R82 R92,R93,R94 R92,R93,R94 QU1,QU2,QU3 C1 C2,C30 C3 C4,C9 C5,C10,C27,C28,C29 C6 .
G-9 ELECTRICAL DIAGRAMS R3R R3R-400 Control PC Board IDENTIFICATION PART No. REQÕD. ITEM R80,R81,R82 R101,R102,R103 R92,R93,R94 R92,R93,R94 QU1,QU2,QU3 R17,R18,R47,R89 C1 C2,C30 C3 C4,C9 C5,C10,C27,C28,C29 C6 .
G-10 ELECTRICAL DIAGRAMS R3R R3R-500 Control PC Board IDENTIFICATION PART No. REQÕD. ITEM R80,R81,R82 R101,R102,R103 R92,R93,R94 R92,R93,R94 QU1,QU2,QU3 R17,R18,R47,R89 C1 C2,C30 C3 C4,C9 C5,C10,C27,C28,C29 C6 .
Een belangrijk punt na aankoop van elk apparaat Lincoln Electric R3R-500 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Lincoln Electric R3R-500 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Lincoln Electric R3R-500 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Lincoln Electric R3R-500 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Lincoln Electric R3R-500 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Lincoln Electric R3R-500 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Lincoln Electric R3R-500 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Lincoln Electric R3R-500 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.