Gebruiksaanwijzing /service van het product KGL-100 van de fabrikant Cleveland
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Operators Manual Installation, Operation & Service Gas Floor Model Kettles MODELS : Stationary - KGL-40, KGL-60, KGL-80, KGL-100 Tilting - KGL-40-T , KGL-60-T , KGL-80-T Short Series - KGL-40-SH, KGL-60-SH, KGL-40-TSH KGL-40 KGL-40-T KGL-40SH SE95003-1 Rev .
FOR THE USER W ARNING : Improper installation, adjustment, alteration, ser vice or maintenance can cause proper ty damage, injury or death. Read the installation operating and maintenance instructions thoroughly bef ore installing or ser vicing this equipment.
T ABLE OF CONTENTS Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General . . . . . . . . . .
1 INSPECTION Before unpacking visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions. SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.
2 ELECTRICAL ENSURE THE ELECTRICAL SUPPL Y MA TCHES THE KETTLE'S REQUIREMENTS AS ST A TED ON THE RA TING LABEL. A cord and plug ar e supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. The wiring diagram is located on the back of the console access panel.
3 Specification Drawing - Stationary , KGL-40, KGL-60, KGL-80, KGL-100 NO TES : Clev eland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the o wner and installer to comply with the codes.
4 Specification Drawing - Tilting, KGL-40-T , KGL-60-T , KGL-80-T NO TES : Clev eland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the o wner and installer to comply with the codes.
5 Specification Drawing - Short Series, KGL-40-SH, KGL-60-SH, NO TES : Clev eland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the o wner and installer to comply with the codes.
6 Specification Drawing - Short Series, KGL-40-TSH SPECIFICA TIONS NOTES FOO T LOCA TION & FLOOR DRAIN DET AIL FLANGED FOO T DET AIL 9/16" 14 mm 120º TYP 1" (25 mm) MAX. ADJUSTMENT 1 5/8" (42 mm) Ø 7/16" (11 mm) Ø 3 HOLES ON 3 1/8" (80 mm) Ø B.
7 OPERA TING INSTRUCTIONS 3 4 5 2 1 7 5 8 10 9 6 ITEM # DESCRIPTION FUNCTION 1. Low W ater Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate in this condition (see RESERVOIR FILL PROCEDURES on page #28.
8 OPERA TING THE KETTLE DO NO T A TTEMPT T O OPERA TE THIS APPLIANCE DURING A PO WER F AILURE. KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES. DO NO T LEAN ON OR PLA CE OBJECTS ON KETTLE LIP . SERIOUS INJUR Y COULD RESUL T IF KETTLE TIPPED O VER, SPILLING HOT CONTENTS.
9 CARE AND CLEANING Y our kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, r eliable operation. W ARNING: Do not use chloride base detergents. There is a gr owing number of non-chloride cleaners available.
10 WRAP COVERS TO P LEFT SIDE FRONT RIGHT SIDE BACK KETTLE T OP FRONT LEFT SIDE RIGHT SIDE B A CK KGL-40 KE01479 -X KE53483-4 KE54253 -X KE01432 -X KE02186-1 KGL-60 KE01479-1 KE53483-5 KE54253-1 KE014.
11 PRESSURE RELIEF ASSEMBL Y 6 5 4 2 3 8 7 ITEM NO . P ART NO . DESCRIPTION QTY . PRESSURE RELIEF V AL VE ASSEMBLIES 1. KE01450 FOR ASME KETTLES (INCLUDES #2-6) 1 KE01450-1 FOR CE KETTLES (INCLUDES #2-6) 1 2. F A05049 MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE 1 3.
12 HINGE ASSEMBL Y 1 5 3 2 13 12 6 4 7 11 8 10 9 9 ITEM NO . P AR T NO . DESCRIPTION QTY . 1. - 11 SE00120-1 HINGE ASSEMBL Y - KGL-40/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SE00120-2 KGL-60/T , KGL-80/T , KGL-40-T/SH .
13 ELECTRICAL COMPONENT BOX ITEM ON. P ART NO . DESCRIPTION QTY . KE01422 ELECTRICAL CONTROL BOX ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53439 COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 3 4 5 6 2 For the following units with covers KGL-40-T KGL-60-T KGL-80-T For the following units with or with-out covers KGL-40-TSH For the following units with-out covers KGL-40 KGL-80 KGL-40-SH KGL-60 KGL-100 KGL-60-SH 1 TRUNNION ASSEMBL Y ITEM P ART DESCRIPTION QTY .
15 GAS CONTROL ASSEMBL Y 1 16 17 18 19 20 21 31 32 33 34 22 23 24 8 9 10 2 3 30 35 29 4 5 6 4 7 11 13 14 12 15 25 25 26 27 22 28 28 29 30 Stationary Models Tilting Models 34 Air Blower Primary Air Ori.
16 GAS CONTROL ASSEMBL Y ITEM ON. P ART NO . DESCRIPTION QTY . 1. KE53441 BLOWER, 115V , 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53441-1 BLOWER, 220V , 50 HZ . . . . . . . . . . . . . . . . . . .
17 GEARBOX ASSEMBL Y 40 41 25 42 26 27 28 39 4 5 6 5 7 5 6 5 4 8 25 15 14 1 10 2 3 9 11 12 13 16 17 18 19 20 21 22 32 30 32 31 24 23 24 23 36 34 33 35 37 38.
18 GEARBOX ASSEMBL Y ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE52836-2 TIL T SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50315 WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 CONSOLE CONTROLS ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE50504 SWITCH, TOGGLE (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .1 2. SK50062 RUBBER BOOT (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . . . .1 3. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #4 .
20 MAINTENANCE INSPECTION AND MAINTENANCE CHECKLIST Cleveland Range equipment requir es little preventative maintenance. W e do however pr ovide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.
21 KETTLE SAFETY INSPECTION CHECKLIST Regular inspection and maintenance of units is essential to obtain trouble fr ee and safe operation of equipment. Inspections must include testing of the pressur e relief valve and checks of the operating system to insure that it has not been alter ed.
22 SAFETY THERMOST A T : ✘ Probe removed partially ✘ Probe removed completely ✘ Thermostat electrically bypassed ✔ Probe fully inserted in tube Wiring is properly connected 12 3 Incorrect Installations 1 Safety thermostat probe is not completely inserted into tubing.
23 GENERAL 1. T o tur n the unit on, turn the switch to the on position. ■ Power is sent to primary side of the 120vac/16vac transformer . ■ Power is sent to the normally closed high limit. ■ From the high limit power is sent to the normally open contacts of the 12VDC relay and the L1 and L2 terminals of the ignition module.
24 TROUBLESHOOTING GUIDES (continued) PROBLEM: KGL Kettle Won't Heat Does red light come on when unit is first turned on? Does red light go off shortly after unit is turned on? Yes Add water to jacket of Kettle.
25 TROUBLESHOOTING GUIDES (continued) PROBLEM: KGL Kettle Not Hot Enough With kettle pot empty and temperature knob set at 10, is the temperature of the surface of the pot 260 degrees? Unit is operating properly Yes When unit is cold (room temp) is the pressure gauge in the green? No Vent the kettle per instructions in the manual.
26 TROUBLESHOOTING GUIDES (continued) PROBLEM: KGL Kettle Gets Too Hot With the kettle empty and the temperature set at 10, is the surface temp 260-265 degrees? The kettle is working properly.
KETTLE VENTING INSTRUCTIONS 1. Remove Access Panel from back of main kettle console. 2. T urn kettle ON and set temperature control to 10 , heat the empty kettle until unit cycles off. 3. V ent kettle by pulling V alve Ring eight to fifteen times, holding valve open for two seconds each time.
RESERVOIR FILL PROCEDURES The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never r equire the addition of water .
29 PRESSURE RELIEF V AL VE PERIODIC TESTING Most insurance agencies requir e periodic testing of pressur e relief valves used on pr essure vessels. This procedur e will allow you to safely and quickly test your kettle's pressur e relief valve. W e recommend this test be perfor med twice a year .
3. Remove Console Cover and Access Panel. 4. Pull Pressur e Relief V alve Ring open to insur e vessel is not pressurized. 5. Remove 1/4" copper tubing and reducer bushing. 6. Remove Drain Plug cap and allow water to drain. 7. Replace Drain Plug cap and add water until it shows on sight glass.
31 GAS KETTLE ORIFICE REPLACEMENT Gas Orifice Console Cover "O" Ring Spring Plug 1. Remove Console Cover 2. Remove Plug and Spring 3. Remove Orifice 4.
32 NOTE: Use thread sealant compatible with pr opane gas on all threaded piping connections. 1. Disconnect electrical connection. 2. Shut off main gas supply and disconnect kettle fr om supply line. 3. Remove main kettle CONSOLE CO VER . 4. Remove PLUG and SPRING .
33 WIRING DIAGRAMS Diagram #1 : Floor Gas K ettle (except KGL-25/T) 110-120 V olts, 60Hz 1 2 3 4 5 7 13 14 15 17 18 19 20 16 6 9 11 10 8 KE90407-E.
34 Diagram #1 (continued): Floor Gas K ettle (except KGL-25/T) 110-120 V olts, 60Hz ITEM NO . P ART NO . DESCRIPTION QTY . 1 KE55069-6 SAFETY THERMOST A T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2 KE53436 AIR PRESSURE SWITCH .
35 Diagram #2 (see Diagram #1 f or common par ts): Floor Gas K ettle (except KGL-25/T) 200-240 V olts, 60Hz ITEM NO . P ART NO . DESCRIPTION QTY . 21 KE53838-2 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36 Diagram #3 (see Diagram #1 f or common par ts): Floor Gas K ettle (except KGL-25/T) 200-240 V olts, 50Hz ITEM NO . P ART NO . DESCRIPTION QTY . 23 KE53441-1 BLOWER, 220V , 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37 ON MARCHE ENCENDIDO ACCESO AN P AUSE, INTERRUPTION P AUSE, INTERRUPTION P AUSA, INTERRUPCION P AUSA, INTERRUZIONE P AUSE, UNTERBRECHUNG RESET RÉENCLENCHER RECONECT AR RESET NULLSTELLEN STOP OF ACT.
38 LOW W A TER NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO W ASSERST AND NIEDRIG IGNITION F AILURE P ANNE D'ALLUMAGE F ALLO DE ENCENDIDO MANCA T A ACCENSIONE ZÜNDUNGSFEHLER COOLING.
SP ARE P ARTS LIST The following is a spare parts listing of parts that wear during nor mal us or are apt to be misplaced during normal operation. These par ts should be kept on hand to prevent loss time due to a minor problem. P ART NUMBER DESCRIPTION QUANTITY KE00458 KETTLE SOLID ST A TE CONTROL BOX .
Een belangrijk punt na aankoop van elk apparaat Cleveland KGL-100 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Cleveland KGL-100 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Cleveland KGL-100 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Cleveland KGL-100 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Cleveland KGL-100 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Cleveland KGL-100 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Cleveland KGL-100 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Cleveland KGL-100 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
