Gebruiksaanwijzing /service van het product (T) MKDL-80-T (-CC) van de fabrikant Cleveland Range
Ga naar pagina of 55
SE95018 Rev . 5 1333 East 179th S t., Cleveland, Ohio, U.S.A. 441 10 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www .clevelandrange.
Shut off pow er at main fuse disconnect prior to ser vicing. Ensure kettle is at room temperature and pressure gauge is showing z ero or less prior to removing any fittings . Inspect unit daily f or proper operation. 0 Do not fill kettle abo ve recommended le vel marked on outside of k ettle.
GENERAL Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This unit is built to comply with applicable standards for manufacturers.
MOVING UNIT 1. While still on skid, move unit as close to final installation position as possible. 2. Prepar e unit for lifting as shown in diagram. 3. Lift gently with a forklift or jacks and remove skid. 4. Lower gently to ground and r emove forklift and blocking.
⇒ D/ Lower bridge. ⇒ E/ Bridge pins should enter pin hole on kettle perfectly , If not return to step 1 and repeat leveling steps. ⇒ F/ Raise bridge and swing to far right (for twin mixers only). ⇒ G/ Repeat steps D and E (for twin mixers only).
STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 p si Steam 265°F 40 p si Steam 287°F 80 p si Steam 302°F U.S. Gal. Dia. Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.
The following will be perfor med before the unit is connected to utilities: 1. Visual Examine unit for scratches, dents, or other defects. 2. Visual Check flanged feet all have bolts holding them. 3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly .
OPTIONAL CONTROLS Some units may not have the following items to test 13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no markings on the unit. T est the meter at the following values up to capacity (Should be approx.
Operating Controls & Indicators for Standar d Direct Steam Mixer Kettles ITEM NO. DESCRIPTION FUNCTION 1. Air Quick Connect . . . . . . . . . .Connection for air to food pump. 2. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10).
Operating Controls & Indicators for Cook Chill Dir ect Steam Mixer Kettles ITEM NO. DESCRIPTION FUNCTION 1. Air Quick Connect . . . . . . . . . .Connection for air to food pump. 2. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10).
Tilting Kettle 1. Raise MIXER BRIDGE and swing to side. 2. For manual tilt: turn HANDWHEEL. 3. For power tilt: turn switch " " to raise, or " " to tilt. W ARNING- Do not tilt kettle when mixer agitators are in kettle bowl. Mixing 1.
2 1 OFF ON OFF ON 2000 1930 ENT PST OUT PGM RST Upper Display Lower Display Program Indicator Reset Key Enter Key Next Key Down Key T ur n POWER switch "ON". Set requir ed volume by first pushing the key until the digit you want to change is flashing in the lower display .
CAL 9900 Controls Drawing MIXER KETTLE OPERA TION USING CAL 9900 Note: T emperature pr obe on mixer bridge must be covered with a minimum of thr ee inches of product to function corr ectly . 5. Push ( * ) button on CAL 9900 to read set point temperature.
MRC 7000 Controls Drawing (1 pen) Pen Display Pen1 key - AUTO/MAN AUTO MAN SCROLL Key UP Key DOWN Key ˚C ˚F ˚U SP MAN OUT1 OUT2 ALRM Manual Heat Output 1 Cooling Output 2 Alarm Setpoint Minus Sign .
CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, r eliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).
SCRAPER BLADES 1. Remove retaining ring and slide scraper blades off agitator arm. 2. Place parts in a pan of war m water to soak. 3. Clean in a sink, using a warm water and mild detergent solution. 4. Rinse with fresh water . 5. Allow to dry thoroughly on a flat, clean surface.
ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust.
W ARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centr e for replacement parts, service, or information regar ding the proper maintenance and repair of your cooking equipment In order to pr eserve the various agency safety certification (UL, NSF , ASME/Ntl.
N OT E : For Hydraulic Hoses order Part No. RT00505 and specify length requir ed Cooling Fan: Fan . . . . . . . . KE54860 Fan Cover . . . KE601236 Fan Guard .
18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as re quired 19. KE51875-3 Electric Motor , 3 hp., 208-230/460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOTE CONTROL ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE53479 Digital T emperature Contr oller and Indicator . . . . . . . . . . . . . . . . . . . . .1 2. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REMOTE CONTROL ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. SE50354 Pen Tip, red (pkg. of 5) . . . . . . . . . . . . . . . . . . .
L I F T OFF/AUTO OFF/AUTO OFF OFF HEAT COOL MIX LIFT UP DOWN OFF ON HEAT COOL 3 6 2 1 4 14 6 7 8 6 5 9 10 11 12 13 INCLUDED WITH ALL SWITCHES. MAIN CONSOLE CONTROLS ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE52190 Knob, Speed Control . . . . . . . . . .
MAIN CONSOLE CONTROLS ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE00860 Cable and Bracket, Speed Control . . . . . . . . . . . . . . . . . . . .
EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY MIN. FAST 9 8 7 6 5 4 3 2 1 SPEED CONTROL L I F T LEFT KETTLE RIGHT KETTLE EMERGENCY STOP OFF/AUTO OFF/AUTO MIXER LIFT OFF OFF HEAT COOL HEAT COOL MIX LIFT UP DOWN MAIN POWER OFF ON MOTOR WILL NOT START UNLESS CONTROL IS AT "MIN.
Mixing MIX LIFT OFF UP DOWN OFF MIN. FAST 9 8 7 6 5 4 3 2 1 SPEED CONTROL L I F T Lifting & Lowering Bridge 1. Tur n MIX/LIFT SWITCH to "LIFT". 2. T urn MIXER SPEED CONTROL to "MIN" and adjust to desired speed. 3. T urn and hold UP/DOWN SWITCH "UP" to raise or "DOWN" to lower .
ELECTRICAL COMPONENT ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50343-7 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50753-10 Relays . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL COMPONENT ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50343-8 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE52710 Thermostat . . . . . . . . . . . . . . . . . . . . . .
PLUMBING ASSEMBL Y - 10" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE02055-2 Steam V alve 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE02055-4 Steam V alve 1 1/4" 2. FI00267 Coupling .
PLUMBING ASSEMBL Y - 18" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. F100179 T ee . . . . . . . . . . . . . .
MANUAL TIL T - 10" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50375 Tilt Shaft, Small Gear , 40 to 80 gal. . .
POWER TIL T - 10"/12" CONSOLE.
POWER TIL T - 10"/12" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51007 Micro Switch . . . . . . . . . . .
W A TER METER ASSEMBL Y - 18" CONSOLE.
W A TER METER ASSEMBL Y - 18" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. FI05058 3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE02055-2 Steam V alve Modification .
FLUSH PISTON - V AL VE (USED PRIOR TO 2003) ITEM NO. P ART NO. DESCRIPTION QTY . T40430 V alve Assembly (includes par ts 1 - 16) . . . . . . . . . . . . . . . . . . . . . . . . .1 1. F A05000 "O" Ring, Cylinder Head . . . . . . . . . . . . .
FLUSH PISTON - AIR SYSTEM, 10" CONSOLE (USED PRIOR TO 2003) ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. F A32500 T ooth lockwasher .
FLUSH PISTON - LUBRICA TOR (USED PRIOR TO 2003) ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.-5 KE52815 Lubricator c/w Bracket .
ITEM ON. P ART NO. DESCRIPTION QTY . 1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. FI05144-3 SANI CLAMP , 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ITEM NO. P ART NO. DESCRIPTION QTY . I KE601603 QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I 2 KE601601 SLIDE V AL VE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLUSH PISTON - AIR SYSTEM, 10" CONSOLE (USED AFTER TO 2003) 17 KE532177 PNEUMA TIC HOSE, (1/4 I.D.x 31 LG.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 18 F A32004 TOOTH LOCK WASHER, #6 ZINC PLA TED . . . . . . . . . . . . . .
ITEM ON. P ART NO. DESCRIPTION QTY . 5. KE55257 MALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 6. FI05317-1 HOSE BARB, 1/8' NPT MALE TO 1/4” HOSE . . . . . . . . . . . . . . . . . . .
BUTTERFL Y V AL VE ITEM NO. P ART NO. DESCRIPTION QTY . 1. - 7. KE51603 Butterfly V alve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE52286 Butterfly V alve, 3" (includes housing) . . . . . . . . . . . . . .
MAIN COMPONENT REFERENCE CHAR TS V alves: Mechanical: KETTLE PRES- STEAM SAFETY MANUAL CHECK STRAINER SOLENOIDS SIZE SURE TRAP V AL VE V AL VE V AL VE GALLONS PSI STEAM CONDENSA TE POT ABLE COOLING DU.
MAINTENANCE INSPECTION AND MAINTENANCE CHECK LIST Cleveland Range equipment requir es little preventative maintenance. We do however pr ovide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%. MONTHL Y INSPECTIONS Item Inspection Item Switches Inspect switches for damage and correct operation.
AIR LINE LUBRICA TOR OIL FILLING PROCEDURE 1. Disconnect air supply and bleed system. 2. Remove cover on console (see P ARTS LIST - PNEUMA TIC COMPONENTS). 3. Check for oiler location. 4. Inspect oil level in bowl. 5. Remove filler cap. 6. Add mineral oil as requir ed.
RE-INST ALLING SPEED CONTROL CABLE Speed Control Assembly 1. T ur n sprocket of speed contr ol so that wire." A " is fully extended towards shaft " B ". 2. Inser t end of cable through bracket " C ". 3. Insert wire so it protrudes appr oximately 1/2" to 5/8" through hole in bolt " D ".
LUBRICA TION Lubricate the following parts ever y three months to insure smooth operation and r educe wear . MIXER BRIDGE HOUSING There ar e two grease nipples on the mixer bridge swivel housing which are accessed by removing the fr ont and back covers on the 18" console.
SOLENOID V AL VE MAINTENANCE Solenoid V alve Exploded View Drawing Ordering Information Parts marked with an asterisk ( * ) in the Solenoid V alve Exploded View Drawing ar e supplied in the Rebuild Kits. V alve # Rebuild Replacement (Description) Kit # Coil # KE54834-9 (2", 120V/60 Hz.
Coil Replacement W ARNING: T ur n off electrical power supply . 1. Disconnect coil lead wires and gr een grounding wir e if present. 2. Remove retaining clip, nameplate and housing. W ARNING: When metal retaining clip disengages, it will spring upward.
MRC 7000 ENABLE MODE PROCEDURE (1&2 PEN) For Cook Chill Direct Steam Mixer Kettles Reference page #36 in the MRC 7000 Installation, Wiring, Operation Manual, Form 2877, Edition 6, May 1994 update. T o prevent tampering, your pr ogrammer comes from the factory with the programming modes turned " oFF ".
WIRING DIAGRAM SINGLE KETTLES.
WIRING DIAGRAM TWIN KETTLES.
FLOW P A TH FOR HYDRAULIC SYSTEM Secondary Hydraulic Motor Primary Hydraulic Motor Check Valve Hydraulic Cylinder To Tank 3 Way Solenoid Valve 2 Way Solenoid Valve DOWN UP LIFT MIX IN OUT Pump Relief .
SP ARE P ARTS LIST ITEM ON. DESCRIPTION QTY . QTY . DOMESTIC OVERSEAS S p are Part s SE50426 Air Filter Element 1 1 SE50428 "O" Ring for Air Filter 1 1 KE52895 Air Regulator --- 1 KE52936 Fu.
Een belangrijk punt na aankoop van elk apparaat Cleveland Range (T) MKDL-80-T (-CC) (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Cleveland Range (T) MKDL-80-T (-CC) heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Cleveland Range (T) MKDL-80-T (-CC) vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Cleveland Range (T) MKDL-80-T (-CC) leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Cleveland Range (T) MKDL-80-T (-CC) krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Cleveland Range (T) MKDL-80-T (-CC) bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Cleveland Range (T) MKDL-80-T (-CC) kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Cleveland Range (T) MKDL-80-T (-CC) . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
