Gebruiksaanwijzing /service van het product 16-325 500506 van de fabrikant Crown Boiler
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1 D E S I G N E D T O L E A D T el: (215) 535-8900 • Fax: (215) 535-9736 • www .crownboiler .com Manufacturer of Hydronic Heating Products P .O. Box 14818 3633 I.
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3 T able of Contents I. Product Description . . . . . . . . . . . . . . . . . . . 1 II. Specifications . . . . . . . . . . . . . . . . . . . . . . . . 2 III. Before Installing . . . . . . . . . . . . . . . . . . . . . . 3 IV . Locating the Boiler . . .
4 2 II Specifications.
5 III Before Installing 1) Safe, reliable operation of this boiler depends upon installation by a professional heating contractor in strict accordance with this manual and the requirements of the authority having jurisdiction.
6 Figure 2: Minimum Clearances to Combustibles 4 All Models - The following service clearances are recommended from the top and front of the boilers: 16-325, 16-390 – 24 inches 16-455, 16-520, 16-58.
7 5 T able 3: Minimum Room V olumes Based On Sixteen Times Boiler V olume By Model Size Bo ile r M ode l O v e r A ll Le ngt h Jack e t O v e r A ll D e pt h Jack e t O v e r A ll H e i ght F l oor To Top O f Jack e t Bo ile r Vo l u m e (F t 3) M i n i mu m Ro o m Vo l u m e (F t3) 16-32 5 23 3/ 4 32 7/ 16 32 1/ 2 14.
8 V Knockdown Boiler Assembly Instructions 6 A. Prior T o Assembly 1) Thoroughly inspect the cast iron heat exchanger for any shipping damage, i.e. cracks in the castings, broken lugs or punctures due to mishandling. 2) Do not use a damaged heat exchanger .
9 7 8) Slide or walk the assembly into its permanent position. DO NOT DROP . 9) The assembly must be level in both directions and supported around the entire base bottom. Shim and grout under base if necessary. 10) The flame roll-out switch has been mounted to the burner access panel at the factory.
10 8 C. Jacket Assembly 1) Align the left jacket side panel with the screw holes located on the upper flange of the left base end panel and loosely attach the left jacket side panel with two #10 x 1/2” sheet metal screws as shown in Figure 6. 2) Repeat Step 1 for the right side panel.
11 5) Lay the jacket top panel on top of the jacket side and rear panels. Locate the top of the rear jacket panel to the inside of the jacket top panel.
12 10 Figure 6: Jacket Assembly.
13 11 Figure 7: Gas Train - Standard Build Figure 8: Gas Train - CSD-1 Build, 16-455, 16-520,& 16-585.
14 F . Control & T rim Installation 1 ) Table 4 shows the use of all tappings on Series 16 boilers. The tapping letter designations referenced are shown in Figure 4.
15 13 VI Air For Combustion and V entilation Sufficient fresh air must be supplied for combustion, ventilation and flue gas dilution. Provisions for combustion, ventilation and flue gas dilution air f.
16 14 • If providing openings into adjacent rooms is undesirable, combustion and ventilation air can be brought into the boiler room from outdoors. See the instructions under “For Buildings of Unusually Tight Construction ”.
17 15 Figure 1 1: All Air Fr om Outdoors, V entilated Crawl Space & Attic Figure 12: All Air From Outdoors, V ia V entilated Attic Figure 13: All Air Fr om Outdoors, Using Openings Into Boiler Roo.
18 16 Figure 14: All Air Fr om Outdoors, Using Horizontal Ducts Into The Boiler Room.
19 17 VII V enting V ent installation must be in accordance with local building codes, or the authority having jurisdiction, or Chapters 7 and 10 of the National Fuel Gas Code, NFP A 54/ANSI Z223.
20 9) Series 16 boilers are supplied with an external draft hood which must be installed as shown in Figure 15 without alteration. Before installing the draft hood, verify that the model number marked on the draft hood matches that of the boiler being installed.
21 b) Vent damper is factory shipped having approximately ¾” diameter hole in the vent damper blade, which must be left open for boilers equipped with standing pilot, and should be plugged on boilers with an intermittent pilot, using the plug supplied with the damper.
22 Removing An Existing Boiler From A Common Chimney In some cases, when an existing boiler is removed from a common chimney, the common venting system may be too large for the remaining appliances.
23 VIII System Piping A. Standard Heating System Piping 1) Figure 18 shows typical boiler system connections on a single zone system. Additional information on hydronic system design may be found in Installation of Residential Hydronic Systems (Pub. #200) published by the Hydronics Institute in Berkeley Heights, NJ.
24 this low water cutoff have a manual reset function. The low water cutoff may be a float type or probe type, but must be designed for use in a hot-water system. The low water cutoff should be piped into the boiler supply just above the boiler with no intervening valves between it and the boiler.
25 23 Figure 18: S tandard Boiler Piping.
26 Figure 19: Recommended Piping for Combination Heating & Cooling (Refrigeration) System 24.
27 25 IX Gas Piping 1) Gas piping to the boiler must be sized to deliver an adequate supply of gas for the boiler to fire at the nameplate input with the inlet pressure at the gas valves between the minimum and maximum valves shown on the rating plate.
28 26 X Contr ol System W iring WARNING All wiring and grounding must be done in accordance with the authority having jurisdiction or, in the absence of such requirements, with the National Electrical Code (ANSI/NFPA 70). 1) Provide the boiler with a dedicated branch circuit with a fused disconnect.
29 27 Sequence of Operation – S tandard Boiler Wiring 1) All low water cut-of fs and auxiliary limit controls are wired in series so that the boiler will not operate if any of these controls are open. Under normal circumstances, only the operating control contacts will be open.
30 28 Figure 21: Series 16 S tandard Boiler Wiring.
31 29 Figure 22: Series 16 - CSD-1 Boiler W iring.
32 Safety Control Operation T emperature Limit Control – The temperature limit control interrupts burner operation when the supply water tempera- ture exceeds the set point.
33 31 XI S tart-up and Checkout Use the following procedure for initial start-up of the boiler: 1) Make sure that the boiler is filled with water. 2) Check all new gas piping for leaks and purge piping sections that are filled with air. See the National Fuel Gas Code for additional information on testing and purging gas lines.
34 32 WARNING FAILURE TO FOLLOW THE FOLLOWING PROCEDURE EXACTLY COULD RESULT IN OVER-FIRING OF THE BOILER AND A CARBON MONOXIDE HAZARD. 8) Upon initial start-up, the gas train will be filled with air. Even if the gas line has been completely purged of air, it may take several tries for ignition before a flame is established.
35 Figure 25: Gas Valve Detail - Robertshaw 7000DERHC 33 14) Test thermostat operation while the boiler is running. Turn the thermostat to the lowest setting. Both pilot burner and main burners should stop firing and the vent damper (if used) should close.
36 A. This appl ianc e is equipp ed with an ign ition device whi ch a utomatic ally lights th e pilot. Do t ry to lig ht the p ilot by han d. B. BE FORE LIGHTIN G smell a ll ar ound t he applia n ce ar ea for gas. Be sure to sm ell ne xt to t he fl oor because some gas is h eavier than air an d will se ttle on the floo r .
37 CAUTION W A TER LEAKS CAN CAUSE SEVERE CORROSION DAMAGE T O THE BOILER OR OTHER SYSTEM COMPO- NENTS. REP AIR ANY LEAKS FOUND IMMEDIA TEL Y . 35 XII Service and Maintenance The following routine mai.
38 Heat Exchanger Cleaning Pr ocedure 1) T urn off electrical power and gas supply to the boiler . 2) Disconnect the vent connector from the boiler . 3) Remove the blocked vent switch and the draft hood. 4) Remove the door panel and the top jacket panel.
39 XIII P AR TS The following parts may be obtained from any Crown distributor . T o find the closest Crown distributor , consult the area Crown representative or the factory at: Crown Boiler Co. Customer Service P .O. Box 14818 Philadelphia P A. 19134 (215) 535-8900 www .
40 Figure 26: Exploded View - Base Parts & Manifold 38.
41 39 16-325 16-390 16-455 16-520 16-585 1 BASE END PANEL 260660 22222 16-325 260646 2 16-390 260647 2 16-455 260648 2 16-520 260649 2 16-585 260650 2 16-325 260666 1 16-390 260667 1 16-455 260668 1 1.
42 Figure 27: Exploded V iew - Base / Heat Exchanger / Flue Collector - Assembly 40.
43 41 16-325 16-390 16-455 16-520 16-585 16-325 See Figure 26 1 16-390 See Figure 26 1 16-455 See Figure 26 1 16-520 See Figure 26 1 16-585 See Figure 26 1 16-325 260016 1 16-390 260017 1 16-455 26001.
44 42 Figure 28: Exploded V iew - Jacket.
45 43 16-325 16-390 16-455 16-520 16-585 40 RIGHT SIDE JACKET PANEL 260300 11111 41 LEFT SIDE JACKET PANEL 260301 11111 16-325 260306 1 16-390 260307 1 16-455 260308 1 16-520 260309 1 16-585 260310 1 .
46 44 Figure 29: Exploded View - T rim & Control Components.
47 45 16-325 16-390 16-455 16-520 16-585 61 IGNITION MODULE MOUNTING BRACKET 905000 11111 62 IGNITION MODULE, S8610M 1011 (STD ONLY) 3505015 11111 63 3505555 1 1 1 1 1 64 GAS VALVE TRAIN ASSEMBLY (NAT.
48 PN:980416 S16-06/04 T el: (215) 535-8900 • Fax: (215) 535-9736 • www .crownboiler .com Manufacturer of Hydronic Heating Products P .O. Box 14818 3633 I.
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