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DX6400 Reference Manual.
Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy DX6400 Reference Manual Ed.: 10/2007 ALL RIGHTS RESERVED Datalogic reserves the right to make modifications or i mprovements without prior notification.
CONTENTS REFERENCES ............................................................................................................. v Reference Documentation ............................................................................................ v Services and Support .
Multidata Network ....................................................................................................... 37 2.5.6 Fieldbus Network .......................................................................................................
REFERENCES REFERENCE DOCUMENTATION The documentation related to the DX6400 management is listed below: • C-BOX 100 Installation Manual • INT-30 20 mA Current Loop Interface Board for C-BOX 100 •.
COMPLIANCE ELECTRICAL SAFETY This product conforms to the applic able requirements cont ained in the European St andard for electrical safety EN-609 50-1 at the da te of manufacture. WARNING This symbol refers to operations that must be performe d by qualified personnel only.
Warning labels indicating exposure to laser light and the device classif ication are applied onto the head of the reader (Figure A, 1 & 3): AVOID EXP OSURE LASER R ADIATION IS EMITTED FROM T HIS A.
CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
FRANÇA IS Information aux utilisateurs con cernant la Directive Européen ne 2002/96/EC Au terme de sa vie util e, le produit qui p orte le symbole d'u n caisson à ord ures barré ne do it pas être éliminé avec les déchets urbains.
GENERAL VIEW DX6400 5 2 1 3 4 6 7 Figure A – DX6400 Laser Safet y Label W ar ning and Device Class Label Iden tific atio n La be l Connector Panel Display and Key pad Panel Laser Beam Output W indow.
Figure B – Display a nd Keypad Panel Programming Keypad Phase On LED TX Da ta LE D Pow er On L ED LCD Display 1 2 3 5 4 Figure C – Connector Pane l for Master/Slave Models Main/Aux.
GUIDE TO INSTALLATION POINT-TO-POINT INS TALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DX6400 scanner. 1) Read all information in the section “Safety Precautions” at the beginning of this manual.
MASTER/SLAVE LONWOR KS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DX6400 scanner in a Master/Slave Lonworks network. 1) Read all information in the section “Safety Regulations” at the beginning of this manual.
7) Send the configuration to the Master. 8) Optionally, perform the ASR Network Configuration procedure for system backup purposes (see par. 5.2.1). 9) Exit the configuration program and run your application.
INTRODUCTION 1 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DX6400 is a high performance laser scanner in a complete range of industrial bar code readers offering an innovative and modular solution in terms of reading performance, connectivity and maintenance, in addition to a completely new hardware and software platform.
DX6400 1 1.2 APPLICATIONS The DX6400 barcode reader is specifica lly designed for industrial applications a nd for all cases requiring high reading performance such as: • omni-directional reading .
INTRODUCTION 1 1.3 MODEL DESCRIPTION The DX6400 scanner is available in versions that differ in regard to the Decoder Model (Base): Decoder M odel (Base) 10 = Master/ Slave 12 = Ethernet DX6400 - 100 - 0YY 1.4 INDICATORS The DX6400 decoder base provides an LCD display for system messages and configuration menus.
DX6400 1 1.5 ACCESSORIES The following accessories are available on request for DX6400: Name Description Part Number BTK-6000 Bus terminator kit (5 pcs) 93ACC1710 CAB-6001 25-pin scanner to C-BOX100 c.
INSTALLATION 2 2 INSTALLATION To install the system follow the given procedure: 1. Select the mounting location for DX6400; 2. Mount the DX6400 scanner; 3. Position the scanner with respect to the barcode; 4. Proceed with system electrical connection; 5.
DX6400 2 2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner The DX6400 reader can be positioned and installed in the best way possible as a result of the Step-a-Head™ feature.
INSTALLATION 2 The following diagrams give the overall dimensions of the reader and mounting brackets. They may be used for their installation. 85 [3.35] 60 [2.36] 16.5 [0.65] 29.9 [1.18] 116.8 [4.60] 71.8 [2.83] 115.9 [4.56] 96.9 [3.82] 225.9 [8.89] 149.
DX6400 2 Mount the scanner using the ST-237 mounting bracket which assures an angle of 16°, as indicated in the figure below, in order to obtain an angle of 90° between the two scan lines. This guarantees an omni directional reading of the barcod e, if the code label satisfies the ACR™ 4 conditions (see par.
INSTALLATION 2 The FBK-6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on th e ST-237 bracket. First, it is necessary to fix the FBK-6000 to the DX6400 scanner by means of.
DX6400 2 The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the DX6400 reader is connected in a network by means of the C-BOX 100: C-BOX 100 Terminal Blo.
INSTALLATION 2 2.3.1 Main/Aux. Serial In terface and I/O Connector The DX6400 master/slave model is equipped with a 25-pin male D-sub connector for connection to the host computer, power supply and input/output signals. The DX6400 Ethernet models adopt a 26-pin male connector instead of the 25-pin one.
DX6400 2 Main Interface The main serial interface is compatible with the following electrical standards: RS232 RS485 full-duplex RS485 half-duplex (20 mA current loop) The 20 mA Current Loop interface is available by using the C-BOX 100 with the optional INT-30 accessory installed in it.
INSTALLATION 2 RS485 Full-Duplex Interface The RS485 full-duplex interface is used for non-polled communication protocols in point-to-point connections over longer distances than t hose acceptable for RS232 communications or in electrically noisy env ironments.
DX6400 2 RS485 Half-Duplex Interface The RS485 half-duplex interface can be used for multidrop connections with a Datalogic multiplexer or it can also be used for a master/slave layout. The overall maximum cable length should not exceed 1200 m (3937 ft).
INSTALLATION 2 Inputs The inputs of the reader are on the 25-pin and 26-pin connector of the DX6400. These inputs are called EX T_TRIG/PS, IN2/ENC, IN3 and IN4.
DX6400 2 EXTERNAL T RIGGER/ENCO DER DX6400 A/B Vext B/A V + 5V ~ ~ + - Ground Figure 18 - NPN Command Input Connec tion using Externa l Power EXTERNAL TRIGGER/ENCODER DX6400 A/B B/A GND V + 5V ~ ~ + -.
INSTALLATION 2 EXTERNAL DEVIC E DX6400 IN3A Ground V + 5V ~ ~ + - EXTERNAL DEVIC E GND V IN4A + 5V ~ ~ + - INREF VS Ground Figure 21 - IN3/IN4 NPN Inp ut Command using Scanne r Power Input devices can be supplied by either scan ner power (VS and GND) or external power supplies (Vext).
DX6400 2 By default, OUT1 is ass ociated with COMPLETE READ e vent, which activates when the code has been read correc tly. In case t he reader has bee n programmed to read se veral codes within the same reading phase, th e event acti vates when all c odes have b een read.
INSTALLATION 2 DX6400 USER INTER FACE Vext 100 Vdc max A/B B/A Figure 23 – Outpu t 3 Interface The command signal is filtered and generates a delay of about 50 µ s for OUT1 and OUT2 and 1 ms for OUT3.
DX6400 2 2.3.2 Lonworks Input/Output Connector CAUTION Do not connect an RS232 port to the 9-pin Lonworks Connector. This may damage your Laptop PC . The local network used by DX6400 exploits a Lonworks standard co mmunication system requiring only two wires (polarity insensitive) to enable a connection.
INSTALLATION 2 Network Termination When building a Lonworks system the network must be properly terminated by positioning BTK-6000 terminator in the DX6400 master reader and in the last DX6400 slave reader.
DX6400 2 Master 8 Slave 3 7 5 4 3 5 4 VS_I/O REF_I/O 9 1 2 8 7 9 1 2 LON A LON B VS GND AW G 1 6 AW G 16 = male connecto r = female connecto r CHASSIS CHASSIS Figure 26 – DX6400-XXX-010 Master/Slave Lonworks Connection CAUTION The maximum current to be propagated to the slave readers through the master is 2 A.
INSTALLATION 2 The diagram below represents the termination of a DX6400-XXX-010 working as slave by means of the BTK-6000 terminator. Slave BTK-6000 Male Side 8 7 8 7 LON A LON B T = male connecto r =.
DX6400 2 1 8 Figure 32 – DX6400 RJ4 5 Female Modular Connect or This interface and the connector pinout (see the following table) are IEEE 802.3 10 BaseT and IEEE 802.
INSTALLATION 2 The following is an example of a connection to a LAN through a Hub using a straight through cable: DX6400 5 HUB / SWITCH 3 4 2 1 6 5 3 4 2 1 6 7 8 7 8 RX+ TX- TX+ RX- n.
DX6400 2 Note than GND is internally connected to chassis. The cable shield is also connected to pin 1 – CHASSIS. DX6400 USER INTERFACE 23/25 GND V- (Ground) V+ (15 – 30 Vdc) VS 9/13 Chassis 1 Earth Ground CHASSIS Figure 35 – Pow er Supply Using the 25/26-pin Conn ector 2.
INSTALLATION 2 2.5 TYPICAL LAYOUTS The DX6400 scanners can be connected in a variety of layouts depend ing on the number of scanners used and the required complexity of th e reading station. These layouts range from Single Stand Alone to Complex Lonworks Networks.
DX6400 2 Fieldbus Models In this case no External Trigger is used and the C-BOX 100 only supplies the reader. The DX6400 Ethernet model is connected to a fieldbus remote Host. It can be activated by a signal generated by the remote Host or always be active if working in Automatic operating mode.
INSTALLATION 2 2.5.2 Pass Through When Pass Through is activated on the Auxiliary interface, the DX6400 reader (all models) can be integrated in a network consisting of different scann ers not provided with a Lonworks interface. This connection mode allows two or more devices to be connected to a single external serial interface.
DX6400 2 Remote Host P.S.* P.S.* P.S.* Gryphon Fieldbus Network DS4600A DS4600A DX6400 CAB-601X C-BOX 100 C-BOX 100 C-BOX 100 AUX PWR-120 2 1 2 1 1 2 Main Seri al Interface A uxiliar y Ser ial I nt erf ac e * P.S. (Presence Sensor) connected to External T rigger/PS input.
INSTALLATION 2 DX6400 Master CAB-600X C-BOX 100 AUX MAIN DS4600A Slave 1 1 2 P.S.* Local Host 1 C-BOX 100 2 DS4600A Slave 2 PWR-120 C-BOX 100 1 1 2 Mai n Seria l Interface A uxiliary Serial I nterf ace * P.S. (Presence Sensor) connected to External T rigger/PS input.
DX6400 2 2.5.4 Multiplexer The Multiplexer connection is used to integrate a DX6400 slave reader in a Multidrop network consisting of different scanners not provided with a Lonworks int erface. Each scanner is connected to a Multiplexer (MX4000) with the RS485 half-duplex main interface.
INSTALLATION 33 2 2.5.5 Local Lonworks Network A local Lonworks network allows logically connecting a DX6400 master reader with up to 31 DX6400 slaves. Actually, the maximum number of readers to be employed in the network depends on the system operating conditions; that is adopted operating mode and amount of data stream.
DX6400 2 Small Synchronized Network When building a small local Lonworks network (less than 10 scanners), the DX 6400 master reader must be connected to a local host computer or a C-BOX 100 by means of a CAB- 60XX cable connected to the 25-pin or 26-pin D-sub male connector.
INSTALLATION 2 The following image shows a system consisting of six readers where: • the system is powered by the PWR-240 • the master and all slaves are connected together through the CAB-610X cables • the external signals (trigger, encoder, serial to host, etc.
DX6400 2 Large Synchronize d Network When building a large local Lonworks network (more than 10 scanners), an SC6000 Controller must be used together with a PWO power supply/junction box unit. In this case the SC6000 unit acts as the system master and is connected to the host through one of its interfaces.
INSTALLATION 2 Multidata Network In this layout, one master and up to 7 DX6400 slave readers have their own P.S. and therefore multiple reading phases. Each P.S. is connected through a C-BOX 100, which in turn is connected to its relative scanner through a CAB-60XX cable.
DX6400 2 2.5.6 Fieldbus Network The Fieldbus Ethernet model offers connectivity without any converter or adapter needed. The DX6400 master Fieldbus communicates with a remote host (for ex. remote PC connected via Internet) by means of a cable con nected to the Fieldbus connector provided.
INSTALLATION 2 2.6 DX6400 FLASH™ DYNAMIC FOCUS The DX6400 has an innovative linear motor designed to control the focus position of the scanner via software. This dynamic system, called FLASH™ , is able to move the focus position rail to rail, from the minimum position to the maximum position.
DX6400 2 2.6.3 Triggered Mode In Triggered mode, the focus position can be set depending on the received external input (photocell, barrier, serial message…). This mode represents the most traditional Flash™ function, since it requires photocells, barriers or a dedicated interface to the Host (PC or PLC).
INSTALLATION 2 2.7 KEYPAD AND DISPLAY The DX6400 keypad allows entering a menu for selection o f one of the following functions: • Welcome: shows the current software release and operating mode; •.
DX6400 2 2.7.2 Test Mode Test Mode is particularly advised during the installation phase, since it causes the reader to be continuously activated allowing to verify its reading features and its r eading position with respect to the barcode.
SOFTWARE CONFIGURA TION 3 3 SOFTWARE CONFIGURATION 3.1 GENIUS™ INSTALLATION Genius ™ is a new Datalogic scanner configurat ion tool providing several important advantages: • Wizard approach for .
DX6400 3 After defining the parameter values the following window appears allowing to complete the reader configuration as follows: - Saving the configuration to disk; - Switching to Advanced mode; - Sending the configuration to the scanner.
SOFTWARE CONFIGURA TION 3 On Line Operating Mode Figure 55 - On Line Mode Selec tion This operating mode causes the reader to be connected to an external Presence Sensor using EXT TRIG/PS A and EXT TRIG/PS B inputs. During the active phase of the presence sensor, the DX6400 reader tries to acquire and correctly decode the code.
DX6400 3 3.2.2 Genius™ Network Setup Through Mas ter Network Setup allows configuring your Local Lonworks Network through the Master using Genius™.
SOFTWARE CONFIGURA TION 3 The following dialog box appears asking whether to send the configuration to the Master or not: 2. Click the "Yes" button, then click on the icon av ailable on the Toolbar to make the “Devices” area appear next to the Parameter Explorer window.
DX6400 3 3. Then, proceed with the network setup by using one of t he icons available on the Tool Bar according to the procedure to follow: = Net-Autoset procedure = Network Wizard procedure = Express.
SOFTWARE CONFIGURA TION 3 Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practical method is through the Net-Autoset procedure. See par. 3.2.3 for alternative address assignment methods.
DX6400 3 2. If desired, select a slave scanner within the "Current Devices" area and click on the icon (or select the "Show Device" option from the right-click menu) to make the di.
SOFTWARE CONFIGURA TION 3 3.2.3 Alternative Sla ve Address Assignment As alternatives to Network Setup through the Master, each Slave scanner can be assigned an address through the following methods: .
DX6400 3 3.4 PARAMETE R DEFAULT VALUES The following table contains the list of the factor y default settings for the DX6400. Genius™ also allows checking the parameter default values by selecting the " Compare parameters" option available in the Tools menu and comparing the current scanner configuration to the default one.
SOFTWARE CONFIGURA TION 3 Parameter Default Setting Reading System Layout Enable A.S.R. Disabled (unchecked) Reading Parameters Beam Shutter Disabled Overflow Start Ratio 5 Overflow Stop Ratio 5 Readi.
DX6400 3 Parameter Default Setting Parameters Main Port Electrical Interface RS232 Handshake None Baud Rate 9600 Parity None Data Bits 8 Stop Bits 1 Auxiliary Serial Port Data Tx Enabled (checked) Hea.
SOFTWARE CONFIGURA TION 3 Parameter Default Setting System Information Section User Information Section End User Name Empty Device Name Empty Line Name Empty Diagnostics PackTrack Debug Message Tx Dis.
DX6400 4 4 READING FEATURES 4.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear Reading”. In this case, the laser beam crosses the barcode sy.
READING FEATURES 4 The decoder will be able to read th e label with a tilt angle between + α ma x and - α max as shown in the following figure: Conveyor Laser Beam No Read No Read - α + α 0 ° O K.
DX6400 4 Figure 65 – PackTrack™ S ystem Layout Working in PackTrack™ mode requires the presence of an encoder and a prese nce sensor to track the moving packs. All PackTrack™ functionalities are programmed via the Genius™ tool (refer to the Genius™ Help On-Line for details).
READING FEATURES 4 For DX scanners the zero coordinate references are located on the scanner. PackTrack™ Coordin a te Reference Point where x, y, z = 0 Figure 67 – DX6400 Coordinate Reference Point 4.2.1 PackTrack™ Calibration for DX6400 The DX6400 scanner calibration is already made at the factory and it is not recommended to overwrite it .
DX6400 4 Once the Spy window has been opened, select the “PackTrack™ Calibration” option from the Tools menu: Figure 69 – Selecting PackTrac k™ Calibration Option The following window will open: Figure 70 – PackTrack™ Cal ibration Window Set the PS Offset and Direction parameters.
READING FEATURES 4 Top Vie w Conv ey or Dire cti on DX6400 Scanner Direction 90° Top Vie w Conv ey or Dire cti on DX6400 Scanner Direction 180° (R everse) Top Vie w Conv ey or Dire cti on DX6400 Sca.
DX6400 4 4.2.2 Overwriting PackTrack ™ Calibration for DX6400 Only necessary for special circumstances , it is possible to overwrite the factory scanner calibration by clicking on the “Calibrate DX” button shown in the figure ab ove.
READING FEATURES 4 Figure 72 – DX6400 Scan Legs NOTE In the vast majority of systems the x and z data are not necessary. F or these cases set x = 0, z= 0 during the calibration procedure. 4.3 PERFORMANCE The standard scan rate is 1200 scans/sec (600 scans on each leg).
DX6400 4 4.4 READING CONDITIONS • ANSI Grade B minimum • 600 scans/sec per leg The following tables describe the requirements for standard applications. Minimum Code Height for Omnidirectional Reading (mm) Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.
READING FEATURES 4 4.5 READING DIAGRAMS DX6400-100-0XX Resolution: 0.38 mm/15 mils The diagram shows a global reading area, which includes all possible focus positions with barcode density of 0.
DX6400 4 DX6400-100-0XX - Resolution: 0.50 mm/20 mils The diagram shows a global reading area, which includes all possible focus positions with barcode density of 0.
MAINTENANCE 5 5 MAINTENANCE 5.1 CLEANING Clean the laser beam output window periodically for correct operation of the scanner (see Figure A in chapter "General View"). Dust, dirt, etc. on the window may alter the reading performance. Repeat the operation frequently in particularly dirty environments.
DX6400 5 5.2.2 Scanner Replacement Procedure NOTE The ASR procedure requires replacing one scanner at a time. Slave 1. Power down the entire system. 2. Replace the Slave scanner with a new one (default settings). 3. Power up the system and wait for initialization.
TROUBLESHOOTING 6 6 TROUBLESHOOTING NOTE Before contacting your local Datalogic office or Datalogic Partner or ARC, it is suggested to save the device configuration to a *.ddc file by means of the Genius™ software configuration program and check the device exact model and serial number.
DX6400 6 TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line Mode: the reader does not respond correctly to the expected external signal end. • In the Genius™ software configuration program select the OPERATING MODES folder and check the “Reading Phase Timeout” parameterization.
TROUBLESHOOTING 6 TROUBLESHOOTING GUIDE Problem Suggestion How do I obtain my units’ serial numbers? • The device serial number is printed on the device identification label that is affixed to the reader (Figure A, 2). • The serial number is also displayed when connecting the device through the Genius™ program.
DX6400 7 7 TECHNICAL FEATURES ELECTRICAL FEATURES Supply voltage 15 to 30 Vdc Power consumption 18 W typical 24 W Max. (including startup current) Main (isolated) Baud Rate RS232 1200 to 115200 RS485 .
TECHNICAL FEATURES 7 SOFTWARE FEATURES Readable Codes Interleaved 2/5 Code 39 Standard Codabar Code 128 EAN128 Code 93 (standard and full ASCII) EAN/UPC EAN/UPC (including Add-on 2 and Add-on 5) Code .
GLOSSARY ACR™ 4 Each version of the base has the powerful cod e reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably increases the code reconstruction reading capability in the case of damaged or very tilted barcodes. Aperture Term used on the required CDRH warning labels to describe the laser exit window.
Host A computer that serves other terminals in a network, providing services such as networ k control, database access, special programs, supervisory programs, or programming languages. Interface A shared boundary defined by common physical interconnection characteristics, signal characteristics and meanings of interchanged signals.
Serial Port An I/O port used to connect a scanner to your computer, identifiable by a 9-pin or 25-pin connector. Signal An impulse or fluctuating electrical quantity (i.e.: a voltage or current) the variations of which represent changes in information.
INDEX A Accessories; 4 ACR™ 4; 56 Alternative Slave Address Assignment; 51 ASR Network Configuration; 67 C CE Compliance; viii Cleaning; 67 Compliance; vi Connectors 25-pin connector; 11 26-pin conn.
S Scanner Direction; 60 Scanner Replacement; 67 Scanner Replacement Procedure; 68 Services and Support; v Small Synchronized Network; 34 Software Configuration; 43 T Technical Features; 72 Test Mode U.
DECLARATION OF CONFORMITY 07 Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that the déclare que le bescheinigt, daß das Gerät decla.
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