Gebruiksaanwijzing /service van het product 7620-T-95 van de fabrikant 3M
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3M ™ Cold Shrink QT -III Silicone Rubber Indoor T er mination Kit With High-K Stress Relief For T ape Shielded, Wire Shielded and UniShield ® Cable 7620-T -95 Instructions IEEE Std. No. 48 Class 1 T ermination 5/8 kV Class 95 kV BIL F CAUTION W orking around energized systems may cause serious injury or death.
2 78-81 13-5098-8 Rev F 1.0 Kit Contents 3 High–K, T racking Resistant, Silicone Rubber T erminations 3 Preformed Ground Braids 3 Constant Force Springs 3 3M ™ EMI Copper Foil Shielding T ape 1 18.
78-81 13-5098-8 Rev F 3 Instructions For T ape Shielded Cable 2.0 Prepare Cable 2.1 Check to be sure cable size fits within kit range as shown in T able 1 . 2.2 Prepare cable using dimensions shown in Figur e 1 . BE SUR E TO A LLO W FOR D EPTH OF T ER MI NAL LUG .
4 78-81 13-5098-8 Rev F 3.0 Install Ground Braid 3.1 Position pre-formed ground braid with short tail over tape shield directly adjacent to cable jacket cut edge.
78-81 13-5098-8 Rev F 5 3.4 W rap two highly stretched half-lapped layers of electrical grade vinyl tape around Scotch ® Mastic Strip 2230, constant force spring and exposed tape shield ( Figur e 4 ). NOTE: T ake care not to cover exposed semi-con insulation shield.
6 78-81 13-5098-8 Rev F 6.0 Install T er mination 6.1 Slide the termination body onto the cable and remove core. Pull while unwinding, counter-clockwise, starting with the loose end ( Figur e 6 ). Make sure the termination body (not the core) is butted up to the edge of the vinyl tape marker previously applied ( Figur e 6 ).
78-81 13-5098-8 Rev F 7 Instructions for Wire Shielded Cable 7.0 Prepare Cable 7.1 Check to be sure cable size fits within kit range as shown in T able 1 . 7.2 Prepare cable using dimensions shown in Figur e 7 and Figur e 8 . BE SURE TO ALLOW FOR DEPTH OF TERMINAL LUG.
8 78-81 13-5098-8 Rev F 8.0 Install Ground Braid 8.1 Select a Scotch ® Mastic Strip 2230 from kit and remove white release liners. Using light tension, apply a SINGLE WRAP of mastic around the cable jacket 1/4" (6 mm) from cut edge ( Figur e 9 ).
78-81 13-5098-8 Rev F 9 8.3 W rap ground braid around cable shield wires one complete wrap, trim excess to prevent overlap and secure in place with constant force spring. W rap spring in same direction as ground braid ( Figur e 1 1 ). Cinch (tighten) the spring after wrapping the final winding.
10 78-81 13-5098-8 Rev F 9.0 Install Lug or Connector 9.1 Check to insure the 3M ™ Silicone Rubber T ermination QT–III assembly fits over the selected lug or connector . If lug or connector ( Figur e 13 ) will not fit through the termination core, clean the insulation ( per Step 10.
78-81 13-5098-8 Rev F 11 11.0 Install T er mination 1 1.1 Slide the termination body onto the cable and remove core. Pull while unwinding, counter -clockwise, starting with the loose end ( Figur e 14 ). Make sure the termination body (not the core) is butted up to the edge of the vinyl tape marker previously applied ( Figur e 14 ).
12 78-81 13-5098-8 Rev F Instructions for UniShield ® Shielded Cable 12.0 Prepare Cable 12.1 Check to be sure cable size fits within kit range as shown in T able 1 . 12.2 Prepare cable using dimensions shown in Figur e 15 . BE SUR E TO A LLO W FOR D EPTH OF T ER MI NAL LUG .
78-81 13-5098-8 Rev F 13 12.5 Remove semi-conductive jacket to dimension shown in Figur e 17 . NOTE: T o ease jacket removal, install constant force spring as shown in Figure 17 and ring cut 80% through jacket. Remove jacket sections by pulling against constant force spring.
14 78-81 13-5098-8 Rev F 13.2 Position pre-formed ground braid with short tail directly over cut edge of folded back shield wires. Position long tail of ground braid, extending over cable semi-conductive jacket with solder block over mastic strip ( Figur e 19 ).
78-81 13-5098-8 Rev F 15 13.5 W rap two highly stretched half-lapped layers of electrical grade vinyl tape around mastic seal, constant force spring and exposed shield wires ( Figur e 21 ). NOTE: T ake care not to cover exposed semi-con insulation shield.
16 78-81 13-5098-8 Rev F 16.0 Install T er mination 16.1 Slide the termination body onto the cable and remove core. Pull while unwinding, counter-clockwise, starting with the loose end ( Figur e 23 ). Make sure the termination body (not the core) is butted up to the edge of the vinyl tape marker previously applied ( Figur e 23 ).
78-81 13-5098-8 Rev F 17 T ooling Index Lug and Crimping Information for 3M ™ Scotchlok ™ Copper Lugs 30014 thru 30045 One hole 31036 thru 31068 One hole-long barrel Cable Size AWG/ kcmil Stud Size (in.
18 78-81 13-5098-8 Rev F T ooling Index Lug and Crimping Information for 3M ™ Scotchlok ™ Copper/Aluminum Lugs 40016 thru 40079 One hole 40132 thru 40178 T wo hole Cable Size AWG/ kcmil Stud Size (in.
78-81 13-5098-8 Rev F 19 T ooling Index Crimping Information for 3M ™ Stem Connectors Copper/Aluminum Conductor Size AWG & kcmil 3M ™ Connector Number Crimping T able For 3M ™ Stem T ype Connector Stranded Solid Recommended Crimping T ools Manufacturer Mech.
3M, Scotch and Scotchlok are trademarks of 3M Company . UniShield is a trademark of General Cable T echnologies Corporation. Important Notice All statements, technical information, and recommendations related to 3M's products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed.
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