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www .dell.com suppor t.dell. com RACK INSTALLATION GUIDE .
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www .dell.com suppor t.dell. com RACK INSTALLATION .
_________ ______ _____ Inf or mation in this doc ument is s ubject t o c hange wi thout notic e. © 200 0 Dell Comput er Cor poration. All r ight s r eserved . Reproduction in any manner whatsoev er without the writ ten permission of Dell Computer Corporation is strictly forbidden.
iii Safe ty Instructions Use the f ol lowin g saf et y guideli nes to ensur e yo ur ow n personal saf et y and to he lp protect y our ser ver , storage s ys tem, or applianc e from potential damage. F or com- plete sa f ety , regulatory , and w arra nt y in forma tion, ref er to you r sy stem’ s Sy s te m Inf ormation d ocument.
iv After insta lling system/c omponents in a rack, never pull more than one component out of the rack on its slid e assemblies at one time. The weight of mor e than o ne extend ed co mpone nt cou ld cau se the rac k to ti p ove r and injure s omeone.
v Cont ents Two-Post Center-Mount Ra ck Kit Insta llation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Rack Ki t Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Recomme nded Tools a nd Supplies .
vi Index Figures Figu re 1-1. Two-Post Center-Mount Ra ck Kit Cont ents . . . . . . . . . . . . . . . . . . . 1-2 Figure 1 -2. Two-Post Ope n-Frame Relay Rack 1-U Hole Spacing . . . . . . . . . . . . 1-3 Figure 1 -3. Securing the System in th e Rack .
suppo rt.dell.c om Rac k Installation Guide 1 -1 Dell™ P owerEdge™ 1550 and P owerApp™ 120 Systems R ack Installation Guide Th is installati on guide p ro vides ins tr uctions for tra ined se r vice tec hnicians installing one or more De ll P owe rEdge 1 550 or Dell P ow erApp 1 20 sys tems in a rac k.
1 -2 Rac k Inst allatio n Guide R ef er to th e saf ety instr uctio ns pro vided i n your Sy stem I nformation book let f or addi- tional s af ety inf orma tion.
suppo rt.dell.c om Rac k Installation Guide 1 -3 Marking the R ack CAUTION : If you are i nstalling more than one syst em, insta ll the fir st syste m in t he lowe st ava ilable position in t he rack . 1 . Determi ne where you w ant to place the b ot tom of the sy stem.
1 -4 Rac k Inst allatio n Guide At taching the Brackets 1 . Measure the rac k to determine if th e two-post rel ay rac k is 3 in c hes wide or 6 inc hes wide . Th e rearmost brac ket on eac h side can be pos itioned f or eith er 3- or 6-inc h wide rac ks.
suppo rt.dell.c om Rac k Installation Guide 1 -5 Installing th e System in the R ack CAUTION : Due to th e size and we ight of the system, neve r attempt t o install the syste m by you rself .
1 -6 Rac k Inst allatio n Guide Ra ck Kit Co ntents T o in st all the system in a t wo-post flus h-mou nt con figu rati on, us e the followi ng it ems from the ra c k ki t (see Figure 1 -4): • T wo fro nt-pan el spac ers • T wo mounting bra c k ets • T wo 1 2-24 x 0.
suppo rt.dell.c om Rac k Installation Guide 1 -7 Marking the R ack 1 . Determi ne where you w ant to place the b ot tom of the sy stem. CAUTION : If you are i nstalling more than one syst em, insta ll the fir st syste m in t he lowe st ava ilable position in t he rack .
1 -8 Rac k Inst allatio n Guide 6. S ecure the system chassis t o the rac k by ins t alli ng t wo 1 2-24 x 0.5 -inc h pa n-he ad Phillip s scre ws thro ugh the upper and lo w er holes of eac h mounting brac ket and into the tw o-post ra c k (se e Figure 1 -5).
suppo rt.dell.c om Rac k Installation Guide 1 -9 1 0. Install a 1 2-24 x 0.75-inc h tr uss-h ead Phil lips scr ew through t he top co v er’ s mounting flange and the front pa nel spa cer and into the front of the rac k (see Fi g- ure 1 - 6). 1 1 . R epeat steps 9 and 1 0 to secure the syst em to the lef t side to the rac k.
1 -1 0 Rac k Inst allatio n Guide Four-P ost R ack Kit Installation Th is procedu re prov ides instr ucti ons f or installing a sy stem in a four -post rac k cabinet.
suppo rt.dell.c om Rac k Installation Guide 1 -1 1 Before Y ou Begin R ef er to th e saf ety instr uctio ns pro vided i n your Sy stem I nformation book let f or addi- tional s af ety inf orma tion. NO TIC E : Thi s rack ki t is int ended to be ins talled in a Dell rack by tr ained servi ce tec hnici ans.
1 -1 2 Rac k Inst allatio n Guide R emoving the Doors From the 42-U Rack If y ou are installing the ra c k kit into a P ow erEdge 4 21 0 rac k, ref er to the d ocumenta- tion pro vide d with that rac k fo r instr uctions o n remov ing the doors .
suppo rt.dell.c om Rac k Installation Guide 1 -1 3 2. R emo ve the front door fro m the rac k as sh own in Figure 1 -9. a. One pe rson shou ld grasp the top of the door to stabilize it.
1 -1 4 Rac k Inst allatio n Guide R emoving the Doors From the 24-U Rack CA UTION : T o prevent person al inj ury du e to t he size and w eight of the doors, never attem pt to remove or replace th e doors by yourself. 1 . U nloc k and tw ist th e ha ndle c loc kwis e (see Figu re 1 -1 0 ).
suppo rt.dell.c om Rac k Installation Guide 1 -1 5 CA UTION : Store t he two doors where they wi ll not injur e some one if the doors ac ciden tly fall ov er . 3. R emo ve the front door fro m the rac k as sh own in Figure 1 -1 1 . a. With the door open, lif t out and fu lly retrac t all hin ge pins.
1 -1 6 Rac k Inst allatio n Guide Marking the R ack Y ou must allo w 1 U (1 .7 5 inc hes) of v ertical s pace fo r eac h P o we rEdge 1 550 or P ow erApp 1 20 yo u install in the rac k. NO TE: T he v ertical ra ils of th e rac k are mar ked by small ind entations in 1 -U incr ements (see Fi gure 1 -1 2).
suppo rt.dell.c om Rac k Installation Guide 1 -1 7 3. Mark the ra c k’ s front v ertical rails with a f elt-tipped mark er or pla ce masking tape where th e sy stem’ s upper and lo w er edg es will be located (s ee Figure 1 -1 3). Mak e a mark or place tape on the v ertical rails nex t to the tem plate’ s V-shape d notc hes .
1 -18 Rac k Inst allatio n Guide Installing the Slide Assemblies in the Rack CAUTION : If you are i nstalling more than one syst em, insta ll the slid e assembli es so t hat the first syst em is ins talled in the lo west avai lable positio n in th e rack.
suppo rt.dell.c om Rac k Installation Guide 1 -1 9 3. Secu re the mounting brac k et at the bac k of the slide asse mbly b y pushing ag ainst the insid e of the vert ical rail and pressing do wn until the square peg pops into the square hole in th e bac k ver tical rail.
1 -20 Rac k Inst allatio n Guide 5. P ush the top co v er onto the stu ds on the slide asse mblies unti l the top cov er stop s (see Figure 1 -1 6). Ensu re that t he slot s and s tud s ha ve complet ely eng aged.
suppo rt.dell.c om Rac k Installation Guide 1 -21 Installing th e System in the R ack CAUTION : Because of the siz e and wei ght of the system, neve r attempt to install the syst em chassis in the rack by yourse lf . T o install the sy stem c hassis into the ra c k, perform the f ollo wing step s: 1 .
1 -22 Rac k Inst allatio n Guide Installing th e Support Bracket Th e support brac ket is installed at the ba c k of the two sli de assembl ies. T o ins t all the support b rac ket, perf orm th e f ollow ing step s: 1 .
suppo rt.dell.c om Rac k Installation Guide 1 -23 F igure 1-18. Installing the Support Bracket pin o n sl ide assemb ly hole on support brac ke t align ed with threa ded hole on slide assemb ly 1 0 -32 x 0.
1 -24 Rac k Inst allatio n Guide Installing the Cable-Management Arm Th e cable- managem ent arm ca n be moun ted to eithe r side of th e rac k. T his proce dure secur es the ca ble -mana gemen t arm to the rig ht si de of th e system c hass is an d the right- hand slide as sembly ( as vie w ed from th e bac k).
suppo rt.dell.c om Rac k Installation Guide 1 -25 6. Fa cing the b ac k of th e rac k cabinet, loca te the threaded hole near the bac k of the right- hand slide assembl y and se cure the o ther end of.
1 -26 Rac k Inst allatio n Guide 7 . Slide the s yst em in and ou t of the rac k to v erify that the c ables are route d corr ectly and do not bin d, stretc h, or pinc h with the mov ement of the cab le- manage ment arm. NO TE: As yo u pull the syste m out to its furthest e xtensio n, the sli de assembl ies will lo c k in the e xtended p osition.
suppo rt.dell.c om Rac k Installation Guide 1 Inde x A attachi ng the brackets two-pos t center-mo unt kit, 1-4 two-post flush-mount kit, 1-7 C cable- managem ent arm 1-24 four-post rack .
2 Rac k Inst allatio n Guide I inst allati on four-post rack kit 1-10 two-pos t center-mo unt 1-1 two-post flush-mount kit 1-5 ins talli ng slide assemb lie s in four -pos t rack .
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