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74634 DC-190 UL TRA COUNT Counting Scale V ersion 4.0 Installation Manual.
Introduction 1 About This Manual This manual contains operating procedures for the DC-190 counting scale and provides the user with all the information necessary for setup and operation. This manual is org anized based on the procedures you will likely follo w when setting up and using your counting scale.
2 DC-190 Ultra Count Installation Manual 1.1 Unpacking and Inspection Immediately after unpacking, visually inspect the DC-190 Ultra Count to ensure all components are included and undamaged. If any items were damaged in shipment, notify Rice Lak e W eighing Systems and the shipper immediately .
Introduction 3 Model Capacity (lb) Weighing Resolution (lb) Internal Resolution (lb) Platform Dimensions S-SL-50 50 0.005 0.00005 13” x 17” S-SL-100 100 0.01 0.0001 S-SL-250 250 0.02 0.00025 S-TL-100 100 0.01 0.0001 17” x 21” S-TL-250 250 0.02 0.
4 DC-190 Ultra Count Installation Manual 1.4 DC-190 Console Figure 1-1 sho ws the DC-190 console with annunciators and numeric k eypad. Annunciators are described in Section 1.4.1; Section 1.4.2 describes the DC-190 ke ypad. F igur e 1-1. DC-190 K eypad and Displays 1.
Introduction 5 1.4.2 DC-190 Keypad T able 1-5 lists the ke ys and ke y functions of the DC-190 Ultra Count ke ypad (see Figure 1-1 on page 4). Key Description through Used to enter numeric values. When using the scale, first enter a numeric value, then press the appropriate function key .
6 DC-190 Ultra Count Installation Manual 2.0 Installation This section describes the procedure for the installation and setup of the DC-190 counting scale. 2.1 Locking and Unlocking Do not turn scale upside down. Always work with scale on its side! Damage to the load cell can occur if the scale is turned upside down.
Installation 7 2.3 Powering Up the DC-190 The DC-190 can be operated either from an A C po wer source or with an optional rechargeable battery pack (DC po wer). The DC po wer allo ws the unit to be completely portable. Instructions for DC operation are contained in Section 2.
8 DC-190 Ultra Count Installation Manual 5. Place scale on side. Remo ve four top co ver scre ws (shown in Figure 2-7). Set scale on legs and remo ve top co ver . F igur e 2-7. Location of T op Co ver Scr ews 6. Disconnect black ( – ) and red ( + ) electrical leads from battery (see Figure 2-8).
Installation 9 2.5 Installing Cable Strain Relief To pre vent load cell or peripheral cable damage from bending and twisting, cable strain reliefs are used in the back of the DC-190 ke yboard. Each DC-190 counting scale comes equipped with these rubber strain reliefs and should be installed on initial scale setup.
12 DC-190 Ultra Count Installation Manual 3.0 Scale Setup This section provides information about attaching scales and serial de vices to the DC-190. Information presented describes both physical connections and v alues that must be specified when configuring the DC-190 (see Section 4.
Scale Setup 13 • The scale attached to Port 2 is configured as External Scale . • All Scales (1–4) must be configured, and the v alue of each bit pair must be unique: each Scale (1–4) must hav e a dif ferent v alue.
18 DC-190 Ultra Count Installation Manual 4.2 Customer Specification (141 Settings) To configure customer specifications, press and hold the REZERO ke y and enter 141 using the numeric ke ypad. SPC00 appears in the WEIGHT display and configuration of four bits (for SPEC 0) appears in QUANTITY display .
Configuration Settings 19 7 0000 Setpoint Buzzer 0: Y es 1: No Setpoint Latch 0: Latching 1: Non-latching Setpoint T ype 00: % Quantity 01: % Weight 10: Quantity 11: Weight NOTE: See Section 3.
20 DC-190 Ultra Count Installation Manual 15 0011 RS-232C Stop Bits (Barcode pen) 0: 1 Bit 1: 2 Bits RS-232C with Header (Barcode pen) 0: Y es (first character recognized as header) 1: No (every bar .
Configuration Settings 21 4.3 W eight and Measurement Specifications (142 Settings) To configure weight and measurement specifications, press and hold the REZERO ke y and enter 142 using the numeric ke ypad. SPC20 appears in WEIGHT display and configuration of four bits (for SPEC 20) appears in QUANTITY display .
22 DC-190 Ultra Count Installation Manual 27 0100 Comma Display 0: No 1: Y es Keypad Entry of T are 0: No 1: Y es Ta re Range 00: 100% FS 01: 50% FS 10: 5% FS 11: Not used 28 0000 Auto T ar e Clear wh.
Configuration Settings 23 35 0000 Not used A/D Output (PORT 1, Scale 2) 0: For std/normal load cell ( ≤ 18 mV) 1: For abnormal load cell with too large offset (> 18mV) A/D Filtering (PORT 1, Scal.
24 DC-190 Ultra Count Installation Manual 4.4 RS-232 Specifications (143 Settings) To configure RS-232 specifications, press and hold the REZERO ke y and enter 143 using the numeric ke ypad. SPC40 appears in WEIGHT display and configuration of four bits (for SPEC 40) appears in QUANTITY display .
26 DC-190 Ultra Count Installation Manual 6.0 Scale Operations The follo wing sections contain detailed operator instructions for the DC-190 counting scale. Included are instructions to enter tare weights, toggle between net and gross weight, enter unit weights, perform in v entory accumulation and reduction, and toggle between scales.
Scale Operations 27 6.2 T oggle Between Scales To switch the displays from Scale 1 through Scale 4, press the SCALE ke y when in weighing mode. Only scales present are selected. For e xample, a two-scale system switches between Scale 1 and Scale 2 only .
28 DC-190 Ultra Count Installation Manual 6.4.2 Unit W eight Operation by Key Entry Unit weight operation by ke y entry is accomplished by using the numeric k eypad to enter the kno wn v alue of the unit weight and then pressing the UNIT WEIGHT ke y. An example of unit weight operation by key entry is sho wn belo w: 1.
Scale Operations 29 illuminated and the display sho ws the quantity of parts remaining. 6. Remove a number of parts from the container and press the – ke y again. The MEMORY annunciator is illuminated and the display sho ws the quantity of parts remaining.
30 DC-190 Ultra Count Installation Manual 7.0 Scale Programming 7.1 Item Code Storage Code numbers allo w you to store information for the parts that are counted most frequently . This eliminates the need for re-entering data for each of these parts during part count.
Scale Programming 31 7.2 Item Code Maintenance Item code maintenance includes vie wing item codes in memory and deleting item memory . View Item Codes in Memory The follo wing procedure allows vie win.
32 DC-190 Ultra Count Installation Manual NOTE: When you hear the beep, the display shows the last item code in memory . Press the – key to review the item codes in reverse order . 4. Press the MODE key to return to Step 1. 5. Press the MODE key again to return to weighing mode.
Scale Programming 33 Re-Computing Item Code Unit W eight 1. Recall item code from memory (see Section or Section ). 2. Place items to be counted on the scale. 3. Press the PIECES key for recomputing the unit weight. 4. Press the UNIT WEIGHT ke y to store the new unit weight into memory .
34 DC-190 Ultra Count Installation Manual 7.4 Global Setpoint Programming– Setpoints Not Tied to an Item Code The DC-190 provides the fle xibility to use the setpoint programming for parts counting applications that are based on weight or quantity .
52 DC-190 Ultra Count Installation Manual 10.3 Connector Pinouts The DC-190 provides CTS/R TS hardware handshaking lines on both the 8-pin DIN and 9-pin D-Sub connectors. For de vices that do not require hardware handshaking, short the CTS/R TS lines on the scale side of the cable.
56 DC-190 Ultra Count Installation Manual 10.6 DC-190 Messages Message Contents ACC Accuracy ---Add XX Sampling quantity is insufficient ALL All memory C XX Number of items in memory CH XXX Checking .
Appendix 57 10.7 Clearing Locked-Up Scale (888888 Error) Se v eral configuration errors can result in the scale locking up with a display that sho ws all 888888 s. These errors include the follo wing: • If no force balance is connected to the DC-190, SPEC 8, bit 3, must be set to 0 (0xxx).
62 DC-190 Ultra Count Installation Manual 10.11 DC-190 Ultra Count Specifications Power Power source 100–120V AC or 220–240 V AC at 50/60 Hz Power consumption 20 W Analog Specifications Input sensitivity 0.
Appendix 63 DC-190 Ultra Count Limited W arranty Rice Lake W eighing Systems (RL WS) warrants that all RL WS equipment and systems properly installed by a Distributor or Original Equipment Manuf acturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RL WS.
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