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Data Power Solutions Installation Guide Issue: IPN 997-00012-41D Issue Date: December 2006 Eaton Corporation Telecommunications Solutions Division www.
Eaton Corporation disclaims any liability fo r direct, indirect, in cidental, special or consequential damages arising out of the applicat ion or use of any information contained in this document.
. About This Guide Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 i Purpose This guide provides instructions to correctly install, commission and operate Dat a Power Solutions. Audience This guide is intended for use by IT profe ssionals who have a sound working knowledge of safe working practices.
About This Guide ii Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 For Further Information and Technical Assistance Eaton recognizes the need to keep you inform ed about t he availability of current product information .
. T able of Contents Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 iii About This Guide Purpose ..........................................................................................................
Table of Contents iv Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Chapter 5 Operations Overview .........................................................................................................
Chapter 1 General Description Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 1-1 Overview Topic Page Data Power Solutions Product Range 1- 2 Access Powe.
General Description 1-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Data Power Solutions Product Range Data Power Solutions provide high reliabilit y 48 V DC power for Power over Ethernet, network, data and telecommunicati ons eq uipment.
Data Power Solutions Product Range Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 1-3 APS3-05X (Rack-Mounted Versions) " Up to three Access Power R.
General Description 1-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 APS3-06X (Desktop Versions) " Up to three Access Power Rectifiers, numbered .
Data Power Solutions Product Range Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 1-5 APS6-05X (Rack-Mounted Versions) " Three 2-pole Battery Circu.
General Description 1-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Access Power Rectifiers Two types of fan-cooled, ho t-pluggable Access Power Rectifiers are available.
SM45 Supervisory Module Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 1-7 SM45 Supervisory M odule The SM45 supervisory module is an advanced control and monitoring solution for Data Power Solutions.
General Description 1-8 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Low Voltage Disconnect (if applicable) APS3-059, APS3-061 and APS6-059 models are equipped with a Low Volt age Disconnect (LVD) module.
Chapter 2 Pre-Installation Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 2-1 Overview Topic Page Warnings 2- 2 Inspecting the Equipment and Reporting D.
Pre-Installation 2-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Warnings This section contains important warnings relating to: • AC Inputs • Equ.
Warnings Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 2-3 Batteries (if applicable) • Always install the batteri es a ccording to the relevant battery manufa cturer’s instructions. • Batteries are powerful sources of energy and present a potential electrical shock and energy hazard.
Pre-Installation 2-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 DC Outputs • The DC outlets are floating to meet th e isolation requirements for powering Power over Ethernet IEEE802.3af compatible devices.
Warnings Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 2-5 Servicing • Data Power Solutions contain hazardous voltages. Do not at tempt to disassemb le or service the unit if you are not qualifie d.
Pre-Installation 2-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Inspecting the Equipment and Reporting Damage Unpack the power system and inspect it ca refully for possible damage that may have occurred while in transit.
Chapter 3 Installation Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-1 Overview Topic Page Mounting the Power System 3- 2 DC Installation Practices 3.
Installation 3-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Mounting the Power System Location and Environment Data Power Solutions (rack-mounted a nd desktop versions) meet the safety and fire enclosure requirements (as specified in AS/NZS 60950.
DC Installation Practices Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-3 Important Notes for Rack Mounted Systems: • If this DC power system is installed in a clos ed or multi-unit rack assembly ensure that the ambient tem perature is less than 40°C.
Installation 3-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 DC Load Cable Specifications No DC load cables are supplied. DC load cables are sized differently, depending on whether you connect to 6A or 25A DC outlets.
Connecting the DC Load Cables Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-5 APS3-06X (Desktop Versions) Before proceeding check you have: • 4 x l.
Installation 3-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Step 3 – Fit cables and sleeves To maintain safety approvals insert only the following numbers of cables per clamp, with sleeves where applicable.
Installing the External Batteries (if applicable) Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-7 Installing the External Batteries (if applicable) This section applies to APS3-059, APS3-061 and APS6-059 power systems only.
Installation 3-8 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Avoid: • Installing the batteries next to any heat ing source or under air ducts. • Exposing part of a battery string to direct sunlight.
Connecting the Battery Cables (if applicable) Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-9 Step 1 - Prepare cable clamp Cut off the two inside posts of the battery cabl e cl amp to enable the battery cables and sleeve to fit.
Installation 3-10 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Step 5 – Repeat for other battery cables (if required) Repeat the above procedure to connect up to three battery strings to an APS6- 059 power system.
Installing the Battery Temperature Sensor (if batteries are fitted) Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 3-11 " Terminate the Black/White wire at TEMP SENSOR (+) and the Black wir e at TEMP SENSOR (-), as shown.
Installation 3-12 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Connecting the Power System to the AC Supply Data Power Solutions can be connected to single-phase (L-N), two-phase (L-L), three-phase (L-N) and three-phase (L-L) AC power distribution systems.
Chapter 4 Commissioning Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 4-1 Overview Topic Page Inserting the Access Power Rectifiers 4- 2 Pre-Power-Up C.
Commissioning 4-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Inserting the Access Power Rectifiers Do NOT switch on the AC supply at this stage. Step 1 – Unpack the rectifiers Unpack the rectifiers and inspect them carefully for possible damage that may have occurred in transit.
Pre-Power-Up Check Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 4-3 Pre-Power-Up Check Use the checklist below to complete initial checks before progressing further.
Commissioning 4-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Applying AC Power 1 Switch on the AC supply. 2 Check that each rectifier st arts up and that the green Power On LED is on and both the red urgent and yellow non-urgent alarm LEDs are off.
Configuring the Power System for Operation Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 4-5 Using DCTools Before you start, you need • A PC (preferably a laptop) with the latest version of DCTools inst alled.
Commissioning 4-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Step 3 – Check through the loaded configuration and make changes as required Check th.
Configuring the Power System for Operation Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 4-7 Example 1 Reconfiguring System Alarms In general reconfigu.
Commissioning 4-8 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Applying DC Power to the Load 1 Check the DC output voltage a nd polarity of the power system and battery string( s ). 2 Switch on the Battery MCB(s) ( i f fitted) and check that the Battery Fuse Fail a l arm clears.
Chapter 5 SM45 Operations Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 5-1 Overview Topic Page About the SM45 Front Panel 5- 2 About Display Modes 5- .
SM45 Operations 5-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 About the SM45 Front Panel The Keypad and LED Indicators 3 4 5 2 1 " Backlit LCD.
About the SM45 Front Panel Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 5-3 The Audible Indicator The SM45 has an onboard audible indicator.
SM45 Operations 5-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 About Display Modes The SM45 front panel menu structure consists of four display mode.
Viewing System Values (Main Display Mode) Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 5-5 Viewing System Values (Main Display M ode) Nine system values (as at right) can be viewed in Main Display Mode.
SM45 Operations 5-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Viewing Alarms and System Status Messages (Status View M ode) Status View Mode displays alarm and status m essages.
Viewing and Editing Configuration Parameters Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 5-7 Viewing and Editing Configuration Parameters Configuration Mode displays only those configuration parameters th at are most likely to be changed on-site.
SM45 Operations 5-8 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006.
Chapter 6 Communications Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 6-1 Overview Topic Page Communications Options 6- 2 DCTools Setup 6- 3 SM45 Ethe.
Communications 6-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Communications Options The SM45 supervisory module communicate s to a designated PC (r.
DCTools Setup Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 6-3 DCTools Setup For your chosen communications option, co nfigure the communications settings, in DCTools according to the table below. Then check that DCTools communicates correctly.
Communications 6-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Setting Up SNMP Traps The SM45 supervisory module can be configured to send alarm s as SNMP traps to up to eight different SNMP trap receivers.
Entering the “sysObjectID” of a Power System Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 6-5 Entering the “sysObjectID” of a Power System “sysObjectID” is a uniq ue i dentifier that allows the network mana gement system to identify an item (in this case a power system) on the network.
Communications 6-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Synchronizing the SM45 Real-time Clock The SM45 features a battery-backed real-tim e clock for accurate date-time stam ping of all alarms and control processes.
Chapter 7 Maintenance Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 7-1 Overview Topic Page Troubleshooting 7- 2 Replacing a Rectifier 7- 6 Replacing A.
Maintenance 7-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Troubleshooting Use the table below to troubleshoot minor power system installation and operational problems. If you still cannot solve a problem, contact your local Powerware DC product representative for assistance.
Troubleshooting Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 7-3 Problem Possible Cause/s Required Action Rectifier power limit is active. Check if the power system is recovering from a recent AC power outage.
Maintenance 7-4 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Problem Possible Cause/s Required Action SM45 does not correctly register the current shunts and the displayed values are over range. Local/External current shunt selector switches in the wrong position.
Troubleshooting Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 7-5 Problem Possible Cause/s Required Action Missing configuration Download the appropriate configuration file into the SM45. Invalid configuration Contact your local Powerware DC product representative.
Maintenance 7-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Replacing a Rectifier Access Power Rectifiers can be replaced wi thout switching off the power system and disconnecting the equipment it powers.
Replacing a Rectifier Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 7-7 Step 2 – Pull out the rectifier Rectifier cases may exceed 100ºC (212ºF), especially after prolonged operation. Use suitable gloves to remove the hot rectifier.
Maintenance 7-8 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Inserting a Rectifier Step 1 – Align the new rectifier with the burst-out guides in the shelf Step 2 – Push in the rectifier To avoid injury to your hands, keep your fingers clear, as shown in the diagram below.
Replacing AC Input Fuses Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 7-9 Replacing AC Input Fuses Each AC power socket has two fuses (one in th e phase (L) and another in the neutral (N) AC input line) to protect the power system against certa i n internal fault conditions.
Maintenance 7-10 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Replacing the SM45 Real-time Clock Battery A 3.6 V lithium battery provides power to th e real-time clock when the SM45 is not powered. Only service personnel should replace the real-time clock battery.
Appendix A Glossary of Alarms Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 A-1 AC Fail All rectifiers are reporting loss of AC power. ACD Fan Fail The AC Distribution cooling system or fan controller has failed.
Glossary of Alarms A-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 LVD1 Disconnect The operating conditions of the power system have automatically triggered a low voltage disconnect. LVD1 Fail LVD1 is faulty.
Appendix B Control Function Glossary Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 B-1 Battery Current Limit (BCL) Battery Current Limit automatica lly limits the battery charge current withi n a configured range (a percentage of the C10 rating of the battery) by varying the system voltage.
Control Function Glossary B-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Low Volts Disconnect Low Voltage Disconnect disconnects the batteries ( Ba ttery Disconnect) or the load (Load Disconnect), at the preset LVD disconnect volt age.
Appendix C Specifications Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 C-1 System AC Input AC Input Voltage Range APU48 rectifiers: 95 – 275 V rms (.
Specifications C-2 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 Dimensions H, W, D APS3-058 and APS3-059 3U, 19” mounting, 390 mm [15.35”]* APS3-060 and APS3-061 150 mm, 465 mm, 415 m m [5.9”, 18.
EQUIPMENT INCIDENT REPORT Please enter as much information as you can. Send the comple ted form, together with the item for repair to your nearest author ized service agent. NOTE: Only one fault to be recorded per form. For further information contact the Powerware DC Product Services Division Telephone:++64 3 343 3314 or Fax: ++64 3 343 7446.
INFORMATION continued (fault details, circumstances, consequences, actions) ............................................................................................................................... ................................. .............
. W orldwide Support Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. IPN 997-00012-41D December 2006 For technical support, contact one of the numbers below and for a complete list of our worldwide sales offices, visit our website http://www.
Notes:.
Notes:.
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SM45 Front Panel Menu Structure Press to go to Main Display Mode Display with Active Alarm Display with Active Control Process Default Display OR Press to go to Configuration Mode (see back cover) the.
Other parameters: Display Contrast Temp Comp Equalize EQ Voltage Battery Test BT Duration BT End Voltage Low Float Alarm Low Load Alarm High Float Alarm High Load Alarm Batt High Temp Fast Charge FC Voltage LVD1 LVD2 Batt.
Een belangrijk punt na aankoop van elk apparaat Eaton Electrical SC200 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Eaton Electrical SC200 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Eaton Electrical SC200 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Eaton Electrical SC200 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Eaton Electrical SC200 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Eaton Electrical SC200 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Eaton Electrical SC200 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Eaton Electrical SC200 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.