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90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 Rosemount Analytical NGA 2000 Software Manual ML T Anal yz er ML T Anal yzer Module (combined with NGA 2000 platform / ML T analyzer / TFID analyzer or customer-developed control unit) Software V er sion 3.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 Rosemount Analytical This Operation Manual includes inf ormation about the operation of the instr ument. Inf or mation about the additional indications and notes regarding maintenance, troub leshooting and repair are f ound in the accompanying Maintenance & Operation Manual.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 Contents 1 Introduction 1 - 1 2 Structure of Menus 2 - 1 3 Startup and Operation, General Notes and Main Menu 3 - 1 3.1 Starting and Initializing ...............................................
NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 5 Analyzer and I/O-Module Expert Configuration 5 - 1 5.1 Analyzer Module Setup 5 - 3 5.1.1 Calibration Parameters ...............................................................................
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5.2 I/O Module Controls 5 - 83 5.2.1 SIO Module 5 - 84 5.2.2 DIO Module(s) 5 - 93 5.3 I/O Module Setup 5 - 99 6 System Configuration 6 - 1 6.1 Diagnostic Menus .................................
NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 IV.
1 Introduction 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 1 - 1 This software manual describes step by step how to operate successfully with the ½ 19" and 19" MLT analyzer module and analyzer of the NGA 2000 Series. Chapter two shows the structure of the MLT software menus.
1 - 2 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 The following illustrations shall make plain the connection between the hardware configu- ration and the software setup of the modules: Platform MLT CLD PMD 1 SIO 4 DIO's max. Other I/O's (see 5.
1 Introduction 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 1 - 3 TFID Analyzer TFID CLD PMD 1 SIO 1 DIO NGA 2000 System via TFID Analyzer FID Analyzer Modules (AM's) Control Module (CM) System I/O Modules Local I/O's (additional manuals) (additional manuals) SIO DIO (additional manuals) MLT (see 5.
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2 Structure of Menus 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 2 - 1 Notes: * M enu lines ending with three points (...) are followed by submenus with further functions and set-ups. * All set-ups in the menu "Basic controls" are valid for the analyzer module (AM).
2 - 2 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98.
3 Startup and Operation, General Notes and Main Menu 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 3 - 1 3.1 Starting and Initializing After switching on the MLT analyzer or analyzer module (in a platform or part of a NGA network), the initialization procedure will be performed.
3 - 2 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 3.2 Display and Function The LCD screen shows all measurement values of the analyzer and all customer instructions. You can operate with five function keys, four arrow keys (cursors) and the enter key.
3 Startup and Operation, General Notes and Main Menu 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 3 - 3 3.4 Lines and Softkey Functionality Lines can be selected by the ↓ ↓ -key or the ↑ ↑ -key. The selected line is displayed white on black.
3 - 4 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 3.5 Important Functions of the Softkeys Display ♦ Change from the single component display to the multi component display. ♦ F1 in the single component display. Measure ♦ Change from all menus and submenus to the single component display of the channel selected.
3 Startup and Operation, General Notes and Main Menu 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 3 - 5 Lock ♦ Lock of all three operation levels from the main menu, if a security code is activated in the system configuration level (see section 6.
3 - 6 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 3.7 Starting a function If you press the 8 8 -key or the → → -key in a function line, you will be asked to confirm the order in the following way: ♦ If you will press the F2 key, the function will start immediately.
3 Startup and Operation, General Notes and Main Menu 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 3 - 7 3.8 Main Menu If you press the F3 key (Main...) or the → → -key in any single component display, you will change to the "Main Menu".
3 - 8 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Ramifications from the menu "Module Manufacturing Data": 1. Control module data: 2. Analyzer module data: Measure Or... Back... More... TAG F1 F2 F4 F5 95.00 ppm Manufactured by: Fisher-Rosemount GmbH & Co Industriestrasse 1 D-63594 Hasselroth / Germany FAX.
4 Basic Controls and Analyzer Module Calibration 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 1 In the chapter "Basic Controls and Analyzer Module Calibration" the most important mea- surement and calibration functions of your MLT analyzer or analyzer module are described.
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4.1 Analyzer Channel Status 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 3 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 37.
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4.1.1 Analyzer Channel Status - Status Details Failures 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 5 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.
4 - 6 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Back... More... MLT25/CH2/R2 F1 F2 F3 F4 F5 37.50 ppm -- List of Possible Failures(1/2) -- One or more failures: No Chopper fail.
4.1.1 Analyzer Channel Status - Status Details Maintenance Requests 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 7 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.
4 - 8 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls.
4.1.1 Analyzer Channel Status - Status Details Maintenance Requests 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 9 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready Range: 1 37.
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4.1.1 Analyzer Channel Status - Status Details Function Controls 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 11 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.
4 - 12 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls.
4.1.1 Analyzer Channel Status - Status Details Measurements/Alarms 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 13 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.
4 - 14 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls.
4.1.1 Analyzer Channel Status - Status Details Events 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 15 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.
4 - 16 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls.
4.1.1 Analyzer Channel Status - Status Details Events 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 17 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready Range: 1 37.
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4.1.1 Analyzer Channel Status - Status Details Acknowledge and Clear Failures 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 19 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: Yes Maintenance-Requests: No Temperature: 20.
4 - 20 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls... Measurements/Alarms... Events... Maintenance requests... Acknowledge and clear failures ! Acknowledge and clear maintenance requests ! Acknowledge and clear function controls ! Yes Back.
4.1.1 Analyzer Channel Status - Status Details Acknowledge and Clear Failures 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 21 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls... Measurements/Alarms.
4 - 22 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98.
4.1.1 Analyzer Channel Status - Status Details Acknowledge and Clear Maintenance Requests 90003482(2) [ NGA-e ( MlT-Software 3.2.X)] 07/98 NGA 2000 4 - 23 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: Yes Temperature: 20.
4 - 24 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls... Measurements/Alarms... Events... Maintenance requests... Acknowledge and clear failures ! Acknowledge and clear maintenance requests ! Acknowledge and clear function controls ! Yes Back.
4.1.1 Analyzer Channel Status - Status Details Acknowledge and Clear Maintenance Requests 90003482(2) [ NGA-e ( MlT-Software 3.2.X)] 07/98 NGA 2000 4 - 25 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls.
4 - 26 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98.
4.1.1 Analyzer Channel Status - Status Details Acknowledge and Clear Function Controls 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 27 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.
4 - 28 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls... Measurements/Alarms... Events... Maintenance requests... Acknowledge and clear failures ! Acknowledge and clear maintenance requests ! Acknowledge and clear function controls ! Yes Back.
4.1.1 Analyzer Channel Status - Status Details Acknowledge and Clear Function Controls 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 29 Measure Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Status Details -- Failures... Function controls... Measurements/Alarms.
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4.1.2 Analyzer Channel Status - Operational Settings 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 31 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.
4 - 32 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Channel Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Analyzer Operation Settings -- Remote control: Enabled Range: 1 Range upper limit: 50.00 ppm Span gas concentration: 50.00 ppm t90-time: 2.
4.2 Single Component Display Change of Channel 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 33 Display Status... Main... Channel Calib... MLT25/CH1/R2 F1 F2 F3 F4 F5 0.0 100.0 Temperature: 25.0 C Maintenance-Requests: No Any_Alarms: No Operation: Ready Range: 2 2.
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4.3 Multi Component Display Change of Channel 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 35 Display Status... Main... Channel Calib... MLT25/CH1/R2 F1 F2 F3 F4 F5 0.0 100.0 Temperature: 25.0 C Maintenance-Requests: No Any_Alarms: No Operation: Ready Range: 2 2.
4 - 36 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 F1 F2 F3 F4 F5 Select Status... Tags Off 5.00 2] MLT25/CH2 ppm CO 95.00 0.00 250.00 [2] MLT25/CH3 ppm SO2 333.0 0.00 500.00 [2] MLT25/CH4 ppm NO 150.0 0.00 150.00 [2] F.S. MLT25/CH5 %O2 20.
4.4 Calibration Procedure Status 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 37 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 37.
4 - 38 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Channel Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Calibration Deviations -- Deviation from zero: 0.34 ppm Deviation from span: 0.82 ppm Sum of zero deviations: 4.41 ppm Sum of span deviations: 7.
4.5 Zero Calibration 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 39 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 37.50 ppm CH4 0.
4 - 40 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Yes Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Confirmation Required -- Do you really want to do this ?? Press "Yes" or "Back..." Measure Cancel ! Back... More... TAG F1 F2 F3 F4 F5 37.
4.5 Zero Calibration 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 41 Measure Cancel ! Back... More... TAG F1 F2 F3 F4 F5 0.00 ppm -- Calibration Procedure Status -- Procedure status: Ready Current/expected gas flow: Samplegas Concentration in span gas units: 0.
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4.6 Span Calibration 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 43 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 37.50 ppm CH4 0.
4 - 44 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Yes Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Confirmation Required -- Do you really want to do this ?? Press "Yes" or "Back..." Measure Cancel ! Back... More... TAG F1 F2 F3 F4 F5 37.
4.6 Span Calibration 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 45 Measure Cancel ! Back... More... TAG F1 F2 F3 F4 F5 50.00 ppm -- Calibration Procedure Status -- Procedure status: Ready Current/expected gas flow: Samplegas Concentration in span gas units: 50.
4 - 46 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98.
4.7 Flow Zero Gas 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 47 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 37.50 ppm CH4 0.
4 - 48 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Yes Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Confirmation Required -- Do you really want to do this ?? Press "Yes" or "Back..." TAG F1 F2 F3 F4 F5 37.50 ppm - S U C C E S S - - The selected function has been started/executed - (Wait a moment.
4.7 Flow Zero Gas 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 49 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 0.00 ppm CH4 0.
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4.8 Flow Span Gas 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 51 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 37.50 ppm CH4 0.
4 - 52 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Status... Channel Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Set Gas Valves -- Flow sample gas ! Flow zero gas ! Valve position: Samplegas Operation status: Ready Flow span gas ! Close all valves ! Flow test gas ! Yes Back.
4.8 Flow Span Gas 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 53 Measure Status... Channel Back... TAG F1 F2 F3 F4 F5 50.00 ppm -- Set Gas Valves -- Flow sample gas ! Flow zero gas ! Valve position: Spangas-1 Operation status: Ready Flow span gas ! Close all valves ! Flow test gas ! Display Status.
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4.9 Flow Sample Gas 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 55 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 0.00 ppm CH4 0.
4 - 56 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Status... Channel Back... TAG F1 F2 F3 F4 F5 0.00 ppm -- Set Gas Valves -- Flow sample gas ! Flow zero gas ! Valve position: Zerogas Operation status: Ready Flow span gas ! Close all valves ! Flow test gas ! Yes Back.
4.9 Flow Sample Gas 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 57 Measure Status... Channel Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Set Gas Valves -- Flow sample gas ! Flow zero gas ! Valve position: Samplegas Operation status: Ready Flow span gas ! Close all valves ! Flow test gas ! Display Status.
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4.10 Flow Test Gas 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 59 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 37.50 ppm CH4 0.
4 - 60 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Status... Channel Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Set Gas Valves -- Flow sample gas ! Flow zero gas ! Valve position: Samplegas Operation status: Ready Flow span gas ! Close all valves ! Flow test gas ! Yes Back.
4.10 Flow Test Gas 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 61 Measure Status... Channel Back... TAG F1 F2 F3 F4 F5 20.00 ppm -- Set Gas Valves -- Flow sample gas ! Flow zero gas ! Valve position: Testgas Operation status: Ready Flow span gas ! Close all valves ! Flow test gas ! Display Status.
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4.11 Close all Valves 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 63 Display Status... Main... Channel Calib... TAG F1 F2 F3 F4 F5 Failures: No Maintenance-Requests: No Temperature: 20.0 C Operation: Ready 0.0 100.0 Range: 1 37.50 ppm CH4 0.
4 - 64 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measure Status... Channel Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Set Gas Valves -- Flow sample gas ! Flow zero gas ! Valve position: Samplegas Operation status: Ready Flow span gas ! Close all valves ! Flow test gas ! Yes Back.
4.11 Close all Valves 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 4 - 65 Measure Status... Channel Back... TAG F1 F2 F3 F4 F5 37.50 ppm -- Set Gas Valves -- Flow sample gas ! Flow zero gas ! Valve position: AllClosed Operation status: Ready Flow span gas ! Close all valves ! Flow test gas ! Display Status.
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90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 1 If you press the 8 8 -key or the → → -key in the line "Analyzer and I/O-module expert configuration.
5 - 2 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 Structure of chapter five: At the begin of any chapter you will find the way to a certain submenu of the MLT software starting from the line "Analyzer and I/O-module expert configuration" in the "Main Menu".
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 3 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Measure ManData Channel Back... More... TAG F1 F2 F3 F4 F5 95.00 ppm -- Analyzer Module Setup and Controls (1/3) -- Calibration parameters.
5 - 4 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 From the menu "Analyzer Module Setup and Controls" you can change to all menus and submenus of the expert configuration level via the corresponding menu lines. Changing to the menus and submenus: ♦ Select the menu line you want with the ↓ ↓ -key or the ↑ ↑ -key.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 5 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Calibration parameters ↓ ↓ From the.
5 - 6 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Calibration parameters ↓ ↓ Span gas.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 7 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Calibration parameters ↓ ↓ Tolerances ↓ ↓ In the menu "Tolerances" you can set up the parameters of the stability controlled calibration procedure (see p.
5 - 8 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Lines of variables "Max. zero calibration deviation" / "Max. span calibration deviation": The deviation between two .
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 9 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Calibration parameters ↓ ↓ Calibrat.
5 - 10 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 If the deviation of the two values is less then the allowed maximum calibration deviation (see menu "Tolerances", p. 5-7/8), the calibration may start. If not, the stability control is starting again until a stable measurement is possible.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 11 Line of variables "Span ranges": ♦ Together: All measurement ranges of the same channel will be calibrated together. This is the usual calibration mode. ♦ Separately: Each measurement range will be calibrated separately.
5 - 12 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Calibration parameters ↓ ↓ Time controlled calibration ↓ ↓ In the menu "Time Control" you can determine the starting time of the zero gas calibration resp.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 13 Further Parameters: Via the F5 key (ShowList) you can change to the following submenu: In this submenu you can determine some further parameters of the time controlled calibration.
5 - 14 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 15 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Calibration parameters ↓ ↓ Calibra.
5 - 16 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Via the F5 key you can change to the menu "Set Gas Valves" , where you can ♦ set up the gas flow of the current channel with • zero gas or • span gas or • sample gas or • test gas or • close all valves.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 17 Menu "Calibration Procedure Status": Press the 8 8 -key or the → → -key in the line "Calibration procedure status.
5 - 18 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Calibration parameters ↓ ↓ Advance.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 19 Notes: ♦ The signal has to be stable before starting any calibration ! ♦ If you want to start the zero and the span calibration sep.
5 - 20 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Calibration parameters ↓ ↓ Zero ga.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 21 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Alarm parameters ↓ ↓ In the menu &.
5 - 22 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Parameters set up or changing to submenus: ♦ Select the line of variables, any menu line or the function line with the ↓ ↓ -key or the ↑ ↑ -key. ♦ Select the variable, start the function or change to the submenu with the 8 8 -key or the → → -key.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 23 Alarms Setup and Control – Example: Concentration Alarm Setup ♦ Select the parameter you want in the menu "Alarms Setup", i.
5 - 24 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 • On: The alarm message of the signal parameter selected will only appear as long as the signal will exceed the allowed level. The alarm message will disappear, if the value is again in the range allowed.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 25 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Range parameters ↓ ↓ In the menu &.
5 - 26 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 ♦ Manual: You have to change the range manual. The switch level hysteresis is disabled (see p. 5-30). ♦ Self/Automatic: The autoranging is running by the comparison of the current measure- ment value with the end of range.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 27 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Range parameters ↓ ↓ Begin and end of ranges ↓ ↓ In the menu "Begin and End of Ranges" you can set up the begin and end of range for each range of the current channel.
5 - 28 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Range parameters ↓ ↓ Response times (t 90 ) ↓ ↓ In the menu "Response Times" you can set up the response time (t 90 -time) for each range of the current channel.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 29 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Range parameters ↓ ↓ Autoranging control ↓ ↓ In the menu "Autoranging Control" you can set up the parameters for the autoranging control of the current channel.
5 - 30 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Notes: ♦ You can enable or disable each range in the lines "Usage of range -1, ..., -4". ♦ "Range -4" has not to be the biggest range. Set up parameters: ♦ Select any line of variables with the ↓ ↓ -key or the ↑ ↑ -key.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 31 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Cross interference compensation ↓ ↓ In the menu "Cross Interference Compensation" you can calculate the influence of other components to the result of the analyt component.
5 - 32 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 • You can repeat the last two steps as often as necessary until you have selected all interference components (maximum 3) you need. 4) Give the interference component into the sample gas channel and wait for a stable signal.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 33 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Linearization ↓ ↓ In the menu "Linearization" and its submenus you can set up and start the calculation to linearize one channel of an MLT analyzer or analyzer module.
5 - 34 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Conditions: ♦ Before you start the linearization you have to calibrate the largest range of the channel (usually range 4) with zero gas and span gas. ♦ You have to record a raw values/setpoint values table to linearize a channel.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 35 • Change with the ↓ ↓ -key to the next line to put in the second value. • Repeat these steps until all raw/setpoint values of the table are part of the corresponding menus. • If you have more than 10 values you can go to further menu pages with the F5 key (More.
5 - 36 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 5) Calculate linearization curve: • Change in the menu "Linearization" to the menu line "Calculate linearization curve coefficients..." with the ↑ ↑ -key or the ↓ ↓ -key.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 37 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Programmable logic control (PLC) ↓ .
5 - 38 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Programming ( + Consider the example p. 5-41 to 5-43 !): 1) Disable PLC: • Before you will begin with the programming you have to disable the PLC function in the line "PLC is" to avoid starting the program while you are writing it.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 39 + Table will be continued on the next page ! SIO I/O-module Signal ID Signal 70 Output #1 < 0V 71 Output #1 > 10V 72 Output #2 &l.
5 - 40 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Measurement-Channels Signal ID Ch 1 Signal ID Ch 2 Signal ID Ch 3 Signal ID Ch 4 Signal ID Ch 5 Signal 110 160 210 260 310 Raw signal f.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 41 Example for PLC Programming: ♦ You have three channels in your analyzer: CO, SO 2 and O 2 .
5 - 42 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 You have to put in the codes of the table into the corresponding lines of the submenu "Program". If you have more than ten program steps, you can change to another menu page with the F5 key(More.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 43 Start the program with "Enabled" in the line "PLC is" of the menu "Programmable Logic Control". Then, control the output status in the submenu "PLC Outputs".
5 - 44 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 45 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Programmable calculator ↓ ↓ In the menu "Programmable Calculator" you can start the calculation with variables of the MLT analyzer or analyzer module selected, e.
5 - 46 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 In the following table you can see which types of operators and operands you can use: Operator types Operator Description -1 ADD Add Op.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 47 • You have to set each operator in the line above the corresponding variable. After each calculating step you have to store the intermediate result and to delete the memory before you will continue with the next step.
5 - 48 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 You have to put in the codes of the table into the corresponding lines of the submenu "Program". If the program consists of more than ten steps, you can change to another menu page with the F5 key.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 49 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Measurement display configuration ↓ .
5 - 50 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Line of variables "Displayed concentration digits": ♦ You can adjust the number of digits for the concentration display.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 51 "Tags...": Via the F5 key (Tags...) you can change to the second page of the menu "Measurement Display Configuration". There you can adjust the identification tag of the MLT analyzer or analyzer module and the tag of each range for the current channel.
5 - 52 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Acknowledgement of status reports ↓ .
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 53 • Failures • Maintenance requests • Function controls • Measurements/Alarms • Events and the operational settings of the current channel like • range settings and • response time (t 90 -time).
5 - 54 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Concentration measurement parameters .
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 55 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Peak measurement ↓ ↓ In the menu "Concentration Peak Measurement" you can determine the conditions for the extreme values of a channel.
5 - 56 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Lines of variables "Minimum detection" or "Maximum detection": ♦ Always: The minimum or the maximum detection is running automatically. ♦ External: The minimum or the maximum detection depends on an external instruction.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 57 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Differential measurement ↓ ↓ In th.
5 - 58 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 • Change to the line you want with the ↓ ↓ -key or the ↑ ↑ -key. • Select the tag of the reference channel with the 8 8 -key or the → → -key: The display will go back to the menu "Differential Measurement" automatically.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 59 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Gasflow setup ↓ ↓ In the menu &quo.
5 - 60 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Pressure compensation ↓ ↓ In the menu "Pressure Compensation" you can set up the parameters of pressure for the current channel of an MLT analyzer or analyzer module.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 61 Line of variables "Manual pressure": ♦ You can put in the actual atmospheric pressure which can be used for pressure compensation. ♦ Potential values: 500 to 1300 hPa resp.
5 - 62 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Flow measurement ↓ ↓ In the menu "Flow Measurement" you can set up the flow unit for the current channel of an MLT analyzer or analyzer module.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 63 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Temperature measurement ↓ ↓ In the menu "Temperature Measurement" you can set up the temperature unit for the current channel of an MLT analyzer or analyzer module.
5 - 64 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Loading/saving configuration parameter.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 65 Menu line "Reset analyzer module...": ♦ Change to the line "Reset analyzer module.
5 - 66 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 67 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Inputs and outputs ↓ ↓ From the me.
5 - 68 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Inputs and outputs ↓ ↓ SIO-01 modu.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 69 Analog Output Setup: Press the 8 8 -key or the → → -key in the line "Analog output setup.
5 - 70 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 • Go to the line you want with the ↑ ↑ -key or the ↓ ↓ -key. • Select the tag of the channel with the 8 8 -key or the → → -key: The display will go back to the menu "Analog Outputs" automatically.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 71 5) Determination of the output current range: • Press the 8 8 -key or the → → -key in the line "Output current range" to select the range and select the value you want with the ↑ ↑ -key or the ↓ ↓ -key.
5 - 72 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Serial interface setup: Press the 8 8 -key or the → → -key in the line "Serial interface setup.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 73 Configuration of Relay Outputs: Press the 8 8 -key or the → → -key in the line "Configuration of Relay Outputs.
5 - 74 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Inputs and outputs ↓ ↓ DIO-module(s) ↓ ↓ In the menu "Local DIO Boards Setup" you can set up the configuration of the local DIO modules of the analyzer module.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 75 Function line "Reset output fail !" The 24 digital outputs are composed of 3 units with 8 outputs. If there is a short circuit or an overload in one unit, it will be switched off and saved against destruction.
5 - 76 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Programmable Logic Controls Signal ID Signal 40 Output Result buffer #1 41 Output Result buffer #2 42 Output Result buffer #3 43 Output.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 77 Measurement-Channels Signal ID Ch 1 Signal ID Ch 2 Signal ID Ch 3 Signal ID Ch 4 Signal ID Ch 5 Signal 110 160 210 260 310 Raw signal f.
5 - 78 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Function Codes 1 - 599 Available for: ♦ DIO inputs (see p. 5-74) The following functions occur only if the signal at the input change.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 79 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Delay and average ↓ ↓ In the menu &q.
5 - 80 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 Lines of variables "Concentration output delay time" / "Delay function is": ♦ W ith the setup in the line "Concentration output delay time", you can shift the absolute time of the analog output signal for one channel.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 81 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ Special functions ↓ ↓ The menu "Special Functions" is reserved for functions of the typical measurement process for a certain analyzer module (e.
5 - 82 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ Analyzer module setup ↓ ↓ AK-protocol communication ↓ ↓ In the menu "AK-Communication" you can set up the parameters for the remote control of the current channel via the serial interface.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 83 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ I/O module controls ↓ ↓ From the menu "I/O Module Controls&.
5 - 84 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ I/O module controls ↓ ↓ SIO module ↓ ↓ From the menu "SIO - Configuration Parameters" you can change to submenus to control and set up several output configurations of the auxiliary SIO module.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 85 Analog Output Setup: Press the 8 8 -key or the → → -key in the line "Analog output setup.
5 - 86 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 • Go to the line you want with the ↑ ↑ -key or the ↓ ↓ -key. • Select the tag of the channel with the 8 8 -key or the → → -key: The display will go back to the menu "Analog Outputs" automatically.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 87 4) Determination of the output signal values: • You can determine the signal value for the 0% output and the 100% output in the lines "Signal value for 0% output" or "Signal value for 100% output".
5 - 88 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 7) Fine adjustment of the analog output: • If you press the F5 key in the menu "Analog Outputs" you can change to the subme.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 89 Serial interface setup: Press the 8 8 -key or the → → -key in the line "Serial interface setup.
5 - 90 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Configuration of Relay Outputs: Press the 8 8 -key or the → → -key in the line "Configuration of Relay Outputs..." of the menu "SIO - Configuration Parameters" to change to the corresponding menu: There are three relays on any SIO board.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 91 3) Select any signal: • Change to the line "Choose signal..." with the ↓ ↓ -key. • Press the 8 8 -key or the → → -key to change to the submenu "Signals": • Go to the line you want with the ↓ ↓ -key or the ↑ ↑ -key.
5 - 92 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 4) Invert signal: • You can decide, if the measurement signal should be inverted at the relay output.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 93 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ I/O module controls ↓ ↓ DIO module(s) ↓ ↓ In the menu "DIO-Module Outputs" you can set up the output configuration of the auxiliary DIO modules.
5 - 94 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 The last five lines of variables in the menu "DIO-Module Outputs" only display some adjustments of the DIO output selected! They are not available: ♦ "Module status:" displays the status of the current DIO board.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 95 • Select the tag of the module with the 8 8 -key or the → → -key: The display will go back to the menu "DIO-Module Inputs" automatically. The tag of the module selected will appear in the line " Signal comes from " .
5 - 96 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 „ CLD-AM: NOx „ External failure „ External maintenance „ and further functions, depending of the analyzer module selected. • Select the function with the 8 8 -key or the → → -key: The display will go back to the menu "DIO-Module Inputs" automatically.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 97 • Go to the line you want with the ↑ ↑ -key or the ↓ ↓ -key. If there are more than eight source modules available, you have to press the F5 key to go to another menu page.
5 - 98 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 5 - 99 Main Menu — Analyzer and I/O-module expert configuration ↓ ↓ I/O module setup ↓ ↓ In the menu "I/O Module Setup" you .
5 - 100 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 6 - 1 If you press the 8 8 -key or the → → -key in the line "System configuration and diagnostics.
6 - 2 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 Structure of chapter six: The structure of chapter six is analogous to the structur of chapter five: At the begin of any chapter you will find the way to a certain submenu of the MLT software, starting from the line "System configuration and diagnostics.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 6 - 3 Main Menu — System configuration and diagnostics ↓ ↓ Diagnostic menus ↓ ↓ From the menu "Diagnostic menus" you can change to submenus, where you will find software error messages of the control module or of the analyzer module.
6 - 4 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — System configuration and diagnostics ↓ ↓ Diagnostic menus ↓ ↓ Control module diagnostics ↓ ↓ In the menu "Control Unit Diagnostics" you can find software error messages of the control module.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 6 - 5 Main Menu — System configuration and diagnostics ↓ ↓ Diagnostic menus ↓ ↓ Analyzer module diagnostics ↓ ↓ In the menu "Analyzer Module Diagnostics" you can find software error messages of the analyzer module.
6 - 6 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — System configuration and diagnostics ↓ ↓ Date and time ↓ ↓ In the menu "Date and Time" you can set up the date and the time of the control module (platform or MLT analyzer).
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 6 - 7 Main Menu — System configuration and diagnostics ↓ ↓ Security codes ↓ ↓ In the menu "Security Setup" you can enable a security code for the entering of the "Basic level" as well as for the "Expert level" and for the "System level".
6 - 8 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 • Example: „ Security code shall be: 53412 „ You have to press the sequence: F5 F3 F4 F1 F2 2) Enable the security code: • W ith.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 6 - 9 Main Menu — System configuration and diagnostics ↓ ↓ Network module binding ↓ ↓ In the menu "Module Binding" you can.
6 - 10 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 2) Selecting the I/O module: • Change to the line you want with the ↑ ↑ -key or the ↓ ↓ -key. If there are more than eight unbound I/O modules available, you can change to another menu page with the F5 key (>>>).
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 6 - 11 Main Menu — System configuration and diagnostics ↓ ↓ System Reset ↓ ↓ You can start the following functions in the menu ".
6 - 12 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 Main Menu — System configuration and diagnostics ↓ ↓ System modules ↓ ↓ In the menu "Modules known by the Control Module" you will find the tags of all modules combined with the platform or the MLT analyzer.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 7 - 1 Main Menu — Display controls ↓ ↓ Measure Back... More... TAG F1 F2 F3 F4 F5 37.50 ppm -- Display Controls -- Brightness: 74 % Switch automatically to "Measure" after: 10 Min Contrast: 23 % Measure Back.
7 - 2 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 In the menu "Display Controls" you can set up several display parameters of the front panel. W ith the F5 key (More...) you can change to the menu "Front Panel Control" , where you can set up the number of digits for the display of the measurement values.
90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 7 - 3 The menu "Front Panel Control" Set up the number of digits: ♦ Select one of the two lines of variables with the ↓ ↓ -key or the ↑ ↑ -key. ♦ Select the number with the 8 8 -key or the → → -key.
7 - 4 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 ♦ Select the line you want with the ↑ ↑ -key or the ↓ ↓ -key. If there are more than eight modules available, you can change to another menu page with the F5 key.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 Index - 1 A AK Communication Protocol 5-72, 5-82,5-89 Alarms 4-13 acknowledgement 5-22 delay 5-22 setup 5-21...24 Analog Output(s) fine adjustment 5-71, 5-88 holding 5-9/10 setup 5-69...71, 5-85.
Index - 2 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 D Date and Time 6-6 Delay Time 5-80 Deviations 4-38, 5-8, 5-17 Diagnostic(s) analyzer module 6-5 control module 6-4 menus 6-3 Differ.
90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 NGA 2000 Index - 3 M Main Menu 3-7 Maintenance Requests 4-7, 4-23, 5-52 Manual Pressure 5-60/61 Manufacturing Data 3-5/7/8 Measure 3-4 Measurement(s) 4-13 differential 5-57 peak 5-55/56 Menu line 3-3 main 3-7 softkey 3-3 structure 2-1 Mini Bargraph 5-49/50 Modbus RTU Comm.
Index - 4 NGA 2000 90003482(2) [ NGA-e ( MLT-Software 3.2.X)] 07/98 S Sample Gas flow 4-55 pressure 5-81 unit 5-54 Save/Load Analyzer Module Config. 5-64 Security Codes 6-7 Sensor Value 5-60 Serial Interface load/send configuration 5-64 setup 5-72, 5-89 Signal codes 5-38.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 1 NGA-2000 Software Manual Supplement: System Cal i bration NG A-Soft ware Version 3.
NGA-2000 System Calibration Supplement - 2 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 Table of Contents 1 Introduction _____________________________________________________________________ 2 2 Valves for system calibration ________________________________________________________ 4 2.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 3 1 Introduction In opposite to the possibility to zero and span each analyzer module (MLT channel) individually and independently from the others, System-Calibration ( SYSCAL ) allows to combine the calibration procedures of all into a common process.
NGA-2000 System Calibration Supplement - 4 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 2 Valves for system calibration Before using the system calibration we have to put together the required valve pool. There are in principle three types of I/O modules supporting this: • DIO - 24 digital outputs / 8 digital inputs (max.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 5 It is also possible to configure the DIO-outputs via LON-Variables (i.e. SLTA-adapter or AK- protocol). Therefore is the LON-variable "DIOOUT_ENTRYSIG" which corresponds to DIOOUTSIGC and evaluates enum-values of ST1NAME ( enum-values 0.
NGA-2000 System Calibration Supplement - 6 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 06/98 3 Operating System Calibration Because there are many possibilities how to use SYSCAL it must be configured through the Expert Operator. There we can find the menu „System Calibration“ from were we can do the required setups and start routines.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 7 3 .1 Set-up analyzer modules Before we can run any system calibration features we have to include the different analyzer modules ( AM’s ) into system calibration by setup needed parameters.
NGA-2000 System Calibration Supplement - 8 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 Example for an NGA analyzer system: V1 AM1 (MLT ch.1) AM2 (MLT ch.2) AM3 (MLT ch.3) V2 AM4 V3 AM5 V 4 V 5 V 6 Calibration gas mixtures Appropriate assignment: AM1/Ch.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 9 3 .2 Programming Calibration Seque n ces Beside the standard programs „zero calibration“ and „zero/span calibration“ it is possible to run the system calibration in an user definable order of up to 40 steps.
NGA-2000 System Calibration Supplement - 10 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 For each step we have the choice to select a sp e cific AM or to activate the step for all enabled AMs.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 11 3 .3 Set-up general parameters One general parameter is "Calibration Procedures in Test-Mode". It is located in the menu "Calibration/Test procedures".
NGA-2000 System Calibration Supplement - 12 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 A further general parameter is " Timeout for Gastest".
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 13 3 .4 Controlling System Calibration After setting-up there is the possibility to start 3 different modes: system zero-calibration : In this mode a zero-cal of all modules, which are enabled for SYSCAL, will be performed.
NGA-2000 System Calibration Supplement - 14 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 3.4 .1 Control via menu system The possibility to control via menu is located in the menu page „Calibration/Test procedures“. There can be started and stopped any kind of system calibration respectively test procedure.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 15 The result of calibration for included AMs is displayed in an own menu page. This can be achieved by softkey „Result...“ from different menu pages of SYSCAL.
NGA-2000 System Calibration Supplement - 16 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 Here we first choose the specific analyzer module and then we select at the parameter " Gastest of specific module" the required gas.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 17 3.4 .2 Control System Calibration by LON-Variables SYSCAL can also be controlled by LON-Variable CMFUNC. Setting this variable will cause the appropriate function (see following table).
NGA-2000 System Calibration Supplement - 18 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 3.4 .3 Control System Calibration by Pr o grammable Inputs We can use the possibility to control SYSCAL by triggering with programmable inputs. This feature is su p ported by inputs of the DIO-Module.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 19 It is also possible to configure the DIO-inputs only per LON-Variables (i.e. SLTA-adapter or AK-protocol). Therefore is the LON-variable "DIOINP_ENTRYSIG" which corresponds to DIOINPSIGC and evaluates enum-values of STINAME.
NGA-2000 System Calibration Supplement - 20 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 3.4 .4 Control System Calibration by AK-protocol command We can start and stop SYSCAL over serial interface by AK-protocol commands. Therefore the commands SCAL, STBY and ASTZ has to be used.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 21 3.4 .5 Time controlled System Calibration To activate a time controlled system calibration we have to set-up this in an own menu page.
NGA-2000 System Calibration Supplement - 22 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 For example: • Starting time for zero calibration: daily at 2:00 o´clock. • Starting time for zero/span calibration: weekly at 10:00 o´clock. • Starting time for program calibration: weekly at 16.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 23 3 .5 Calibrate single Analyzers/ Analyzer Modules/ MLT Channels Each specific analyzer has still the possibility to start a calibration over other instances than SYSCAL.
NGA-2000 System Calibration Supplement - 24 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 4 Functionality 4 .1 Gas flow The gas flow through the analyzers can be configured in any way: 1.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 25 4 .2 Running system calibration The system calibration is running in an own Task. This task is only allowed to run once. Any try to restart this task is refused.
NGA-2000 System Calibration Supplement - 26 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 4.2 .1 Filling sequence buffer The contents of the sequence buffer depends on • calibration types and belonging module type • coherence of modules and system valves An evaluation procedure has the choice of listed action types.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 27 Example of a filled sequence buffer Assignment of modules, system-valves and purge-times: AM1 AM2 A.
NGA-2000 System Calibration Supplement - 28 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 4.2 .2 Before starting actions Before any action of sequence buffer is done there are some preparati.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 29 4.2.3 .3 Z ero Calibration Before starting of zero calibration there are some parameters (LON-variables) to modify. After ending system calibration these modified variables are restored to their previous value.
NGA-2000 System Calibration Supplement - 30 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 4.2.3 .5 Wait for Finishing Calibration Any AM has the LON-variables • CALSTAT Whether the selected AM is still calibrating or not, is checked by reading the variable CALSTAT.
NGA-2000 System Calibration 90003482(2) [ NGA-e (MLT-Software 3.2.X)] 07/98 NGA 2000 Supplement - 31 4 .3 Running Single Analyzer Calibration A single analyzer calibration also needs to switch appropriate system valves.
NGA-2000 System Calibration Supplement - 32 NGA 2000 90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98 4 .4 Holding analog outputs of the SIO and avoid limit violation alarms Any AM has LON-variable: • PROCESS This variable is an input-variable. Its meaning is to tell the AM that another instance is not allowing the measurement sample to flow valid.
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