Gebruiksaanwijzing /service van het product E4 van de fabrikant Frymaster
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Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 2006 www.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATI ON, THIS WARRANTY WILL BE VOID.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster DEAN Factory Authoriz ed Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs.
i RE Series Marine Electric Fryers Installation, Operation, Service and Parts Manual TABLE OF CONTENTS CHAPTER 1: Introduction 1.1 General ................................................................................................................
ii CHAPTER 6: Operator Troubleshooting 6.1 Introduction ............................................................................................................... ........ 6-1 6.2 Troubleshooting...................................................
iii 8.4.6 Wiring Assemblies and Harnesses ................................................................... 8-17 8.4.6.1 Contactor Box Wiring Assem bly 12-Pin........................................... 8-17 8.4.6.2 Contactor Box W iring Assemb ly 6-Pin Left Element.
1-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipm ent. This manual covers all configurations of RE Series Electric Fryer models s pecifically configured for use aboard surface ships, including FPRE117 kW and FPRE 217F kW m odels.
1-2 1.3 Controller Information This equipment has been tested and found to comply with the lim its for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Cl ass A device, it has been shown to meet the Class B limits.
2-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 Introduction The instructions in this chapter cover all config urat ions of RE Series Marine Electric Fryer models specifically configured for us e aboard surface ships, incl uding FPRE117 kW and FPRE217 kW models.
2-2 DANGER All wiring connections for this appliance must be made in accor dance with the wiring diagram(s) furnished with the app liance. Refer to the wiring diagram(s) affixed to the inside of the applian ce door when installing or servicing this equipment.
2-3 DANGER All wiring connections for this appliance must be made in accor dance with the wiring diagram(s) furnished with the app liance. Refer to the wiring diagram(s) affixed to the inside of the applian ce door when installing or servicing this equipment.
2-4 2.5 Dimensions and Weights Single Fryer (with filter): LWH (i nches) 28.33 X 15.58 X 45.5 – 295 lbs. empty. 2-Fryer Battery: LWH (inches) 28.30 X 31.45 X 45.5 – 490 lbs. empty. Single Fryer (with filter) Mounting Holes Ø.625 4 Places 28.30 2.
3–1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water, oil or shortening before energizing the elements.
3–2 4. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature . It may be necessary to add oil to bring the level up to the upper mark, after it has reached cooking temperature . Shutdown 1. Turn the fryer off.
3–3 The fryer has two built-in high-limit protection features. If the temperature in the frypot reaches 411°F (210 ° C), an alarm will soun d. In the event that th e temperature continues to rise, there is a second and separate high limit circuit that will shut down the system at 425 ° (218 ° C), sound an alarm and display “help”.
3–4 The controller has three error display messages: , indicating a heating problem or drain valve problem. Turn the fryer off reset the drain handle and try again. If the error still appears, call the Frym aster hotline. and actual frypot temperature, indicating that the shorte ning tem perature is above 411 ° F (210 ° C).
3–5 melt-cycle mode and remains in this m ode until the frypot temperature reaches 180 ° F (82 ° C) or the melt-cycle is cancelled by the operator. If you are not using solid shortening, you may cancel the melt-cycle. To cancel the melt-cycle on a full-pot unit, p ress the right melt-cycle cancel switch .
4-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in opera tion.
4-2 Inspe ct O-Rin gs Screen Filter Paper 2. Inspect the filter pan connection fitting to ensure that both O-rings are in good condition. The O-rings are located on the tube disconnect in side the filter pan as shown on the drawing down and to the right.
4-3 4.3 Operation of the Filter DANGER Draining and filtering of oil must be accom plished with care to avoid the possibility of a serious burn caused by careless handling. The oil to be filter ed is at or near 350°F (177 ° C). Ensure drain handles are in th eir proper position before operating any switches or valves.
4-4 5. The filter pump draws the oil th rough the filter medium and circulates it through the frypot during a 5-minute process called polishing. Polishing cleans the oil by trapping solid particles in the filter medium. 6. After 5 minutes, close the drain valve and allo w the fryer to refill.
4-5 4.4 Draining and Disposing of Waste Oil When your oil has reached the end of its usable life, drain the oil in to an appropriate container for transport to the disposal contain er. Frymaster recomm ends the use of the Frymaster Shortening Disposal Unit (SDU).
5–1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left so aking in certain shortening materia l.
5–2 5.1.3 Clean the Frypot and Heating Elements – Weekly DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or oil/shortening before energizing the el ements. Failure to do so will result in irreparable damage to the elements and may cause a fire.
5-3 DANGER Remove all drops of water from the frypot before filling with oil or shortening. Failure to do so will cause spattering of hot liquid w hen the oil or shortening is heated to cooking temperature. 5.1.4 Clean Detachable Parts and Accessories – Weekly Wipe all detachable parts and accessories with a clean, dry cloth.
5–4 • Verify that the frypot is in good condition and free of leaks and th at the frypot ins ulation is in serviceable condition. • Verify that all wiring harnesses and wiring connections are tight and in good condition.
6-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 6: OPERATOR TROUBLE SHOOTING 6.1 Introduction This section provides an easy reference guide to some of the common problems that m ay oc cur during the operation of this equipment.
6-2 6.2 Troubleshooting 6.2.1 Control and Heating Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tr ipped. A. Plug power cord in and verify that circuit breaker is no t tripped. B. Controller has failed.
6-3 Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started. Fryer is in melt-cycle mode. This is normal. The standard operational mode for the controller is for the elements to cycle on and off until the temperature in the frypot reaches 180ºF (82 ° C).
6-4 6.2.2 Filtration Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tr ipped. A. Verify that the power co rd is fully plugged in. If so, verify that circuit breaker is no t tripped. B. Pump motor has overheated causing the thermal overload switch to trip.
6-5 Problem Probable Causes Corrective Action Filter pump runs, but oil return is very slow and bubbling oil occurs. B. Attempting to filter with oil or shortening that is not hot enough. B. In order to properly filter, the oil or shortening should be at or near 350ºF (177 ° C).
7-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 7: SERVICE PROCEDURES 7.1 General Before performing any maintenance on this equipm ent, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommende d that they be marked in such a way as to facilitate re-assemb ly.
7-2 Remove these three screws at each end. Remove these two screws from the center supports. Removing the Control Panel Fram e and Top Cap Assembly 7. Reconnect the wiring disconnected in Step 5, refe rring to your notes and the wiring diagrams on the fryer door to ensure that th e connections are properly made.
7-3 7. Insert the leads into the 12-pin connector C-6 (see illu stration below). For full-vat units or the left half of a dual-vat unit (as vi ewed from the rear of the fryer) the leads go into positions 1 and 2 of the connector. For the right ha lf of a dual-vat unit (as viewed from the rear of the fryer), the leads go into positions 7 and 8.
7-4 5. Raise the element and remove the securing pro be bracket and metal tie wraps that secure th e probe to the element (see illustr ation below). 6. Gently pull on the temperature probe and grommet. Pulling the wires up the rear of the frye r and through the element tube assembly.
7-5 2. On dual-vat fryers, and on full-vat fryers where th e temperature probe is a ttached to the elem ent being replaced, disconnect the wire harness co ntaining the probe wiring. Using a pin pusher, disconnect the probe wires fr om the 12-pin connector C-6.
7-6 8. Reconnect the element connector it was removed fr om directly behind th e frypot, ensuring that the latches lock. 9. Insert the temperature probe lead s into the 12-pin wiring harness connector C-6 (see illustration below).
7-7 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. 5. After performing necessary service, reverse st eps 1-4 to return the fryer to operation. Left and right views of mechanical contactor box com ponents.
7-8 12. Re move the top-connecting strip that cove rs the joint with the adjacen t frypot. 13. Unscrew the Teflon vent/vacuum-breaker tube f itting, unscrew the nut located on the front of each section of drain tube, and remove the tub e assembly from the fryer.
7-9 27. Reinstall the top connecting stri ps, top cap, control box and panel, tilt housing and back panels. 28. Reinstall controllers in the control panel fram e and reconnect the wiring harnesses and ground wires. 29. Reposition the fryer under the exhaust hood and r econnect it to the el ectrical power supply.
7-10 A pump seized by debris or hard shortening can usually be freed by m anually moving the gears with a screwdriver or other instrument. Disconnect power to the filter system, remove the input plum bing fr om the pump, and use a screwdriver to manually turn the gear s.
7-11 4. Loosen the nut and bolt that secures the bri dge to the oil-return manifold. 5. Remove the cover plate from the front of the motor and disconnect the motor wires.
7-12 7.10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be perform ed using only a multim eter.
7-13 7.11 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350.
7-14 7.12 Wiring Diagram, Simplified RE17.
7-15 7.13 Wiring Diagram, System.
7-16 7.14 Wiring Diagram, Contactor Box Wiring.
7-17 7.15 Wiring Diagram, Wiring Harness.
7-18 7.16 Wiring Diagram, Remote Cable 1065142A.
8-1 RE SERIES MARINE E 4 ELECTRIC FRYERS CHAPTER 8: PARTS LIST 8.1 Accessories 1 2 3 5 6 7 8 9 4 ITEM PART # COMPONENT 1 809-0989 Thumbscrew, ¼ -20 X 1-inch 2 810-2793 Hanger, Wireform Basket 3 809-0.
8-2 8.2 Cabinetry 8.2.1 Backs, Panels, Doors, Handles, Sides, Tilt Housings & Top Caps.
8-3 8.2.1 Backs, Panels, Doors, Handles, Sides, Tilt Housings & Top Caps ITEM PART # COMPONENT 1 230-0675 Back Panel, Upper Single FPRE117 230-0676 Back Panel, Upper 2-Station FPRE217 2 230-0672 B.
8-4 8.2.2 Cabinet Bases, Braces, and Associated Parts 8.2.2.1 FPRE117 Single.
8-5 8.2.2.1 FPRE117 Single ITEM PART # COMPONENT 106-6452 Cabinet Assembly Single Footprint Marine 1 106-4947 Upright Assembly, Enclosure Left 2 106-4946 Upright Assembly, Enclosure Right 3 106-6457 S.
8-6 8.2.2.2 FPRE2 17 Double Station Fryer Base Assembly Cabinet Assembly.
8-7 8.2.2.2 FPRE2 17 Double Station Fryer ITEM PART # COMPONENT 106-4919 Cabinet Assembly, FPRE Electric Double S/S 1 106-4946 Upright Assembly, Right 2 106-4947 Upright Assembly, Left 3 106-4767 Base.
8-8 8.3 Drain System Components 8.3.1 FPRE217 Euro-Look Drain Tube Sections and Associated Parts 5 4 4 3 3 2 1 1 ITEM EURO-LOOK PART # COMPONENT 1 Drain Tube, Left/Right E nd Short 823-5048 Full-Vat 2.
8-9 8.3.2 Drain Valve Assembly and Component Parts 8.3.2.1 FPRE117 Si ngle Drain Valve Assembly ITEM PART # COMPONENT 106-4962 Valve Assembly, Full Vat Drain 1 810-2946 Valve, 1¼-inch Full-Vat Drain .
8-10 8.3.2.2 FPRE217 Drai n Valve Assembly and Component Parts ITEM PART # COMPONENT 106-4920 Valve Assembly, Full Vat Drain 1 816-0639 Cap, Red Handle 2 816-0220 Insulation, Drain Safety Switch 3 806-8137 Bracket Assembly, Full-Vat Drain Safety Switch 4 810-2946 Valve, 1.
8-11 8.4 Electronics and Wiring Components 8.4.1 Component Boxes ITEM PART # COMPONENT 1 106-5846 Box Assembly, Component 2 809-0582 Washer, Locking 3 230-1057 Bracket, Circuit Breaker 4 806-9495SP Terminal Block and Wire Assembly 5 807-0012 Relay, Filter 18 Amp ⅓ HP 24V Coil 6 826-1337 Terminal, ¼-inch Push-on (Pkg.
8-12 8.4.1 Component Boxes cont. ITEM PART# COMPONENT 20 807-3868 Strain Relief 21 807-0121 Bushing, Heyco SB-625-500 22 816-0217 Paper, Insulating Terminal Block CE 23 106-5750 Harness, Full Vat Asse.
8-13 8.4.2 Contactor Boxes cont. ITEM PART # COMPONENT 1 106-6124 Box Assembly, FPRE Left Contactor 2 106-6125 Box Assembly, FPRE Right Contactor 3 106-6288 Box Assembly, Singl e Foot Print Contactor .
8-14 8.4.3 Terminal Blocks ITEM PART # COMPONENT 1 823-5631 Box, LH Rear Terminal Block 2 823-5632 Box, RH Rear Terminal Block 3 220-0801 Cover, Rear Terminal Block Box 4 807-3970 Block, 3 Pole 600V 1.
8-15 8.4.4 Heating Element Assem bly and Associated Parts This manual references only the new “RE” elements. For previous model fry ers and related parts prior to May 2006 see manual 819-6118.
8-16 8.4.4 Heating Element Assembly and Associated Parts cont. ITEM PART # COMPONENT 106-5554 Element Assembly FV 440V 17kW w/ Lift Ha ndle Single FPRE117 106-5558 Element Assembly FV 4 80V 17kW w/ Lift Handle FPRE217 1 826-2202 Element, 440V 8.5kW 826-2203 Element, 480V 8.
8-17 8.4.5 Remote Digital Controller Remote Digital Controller P/N 106-6385 (not shown Remote Cont roller Cable P/N 106-5142) (for other controllers, cables and har nesse s see manual 819-6150) 8.4.6 Wiring Assemblies and Harnesses 8.4.6.1 Contactor Box Wiring Assembly – 12-Pin Full-Vat C-1 8.
8-18 8.4.6.3 Contactor Box Wiring A ssemblies – 9-Pin (Right Element) 8.4.6.4 Main Wiring Harness 8.4.6.5 Compone nt Box and Filter Pump Wiring Harnesses 1 2 ITEM PART # COMPONENT 1 106-5750 Full Va.
8-19 8.5 Filtration System Components 8.5.1 FPRE117 Single Filtration Components.
8-20 8.5.1 FPRE117 Single Filt ration Components cont. ITEM PART # COMPONENT 106-6519 Assembly, Filter Pan Single FPRE117 includes pan and lid 1 106-6516 Lid, Assembly Single FPRE117 2 824-1707 Crumb .
8-21 8.5.2 FPRE217 Filtration Components 5 6 13 14 15 7 12 11 9 12 11 10 16 30 29 25 27 26 24 23 18 24 18 35 19 33 17 20 22 25 34 28 8 32 31 1 2 3 4 8 21.
8-22 8.5.2 FPRE217 Filtration Components cont. ITEM PART # COMPONENT * 826-1979 Filter Pan Roller Kit (four e ach of Items 7 an d 8) * 826-1980 Service Filter Pan (Item 5 minus Item 2) * 826-1981 Service Filter Pan Assembly (Service Filter Pan above plus Items 3 and 4) * 826-1392 O-Ring (Pkg.
8-23 8.6 Frypot Assembly and Thermostat 8.7 Oil Return System Components Frypot P/N 823-5746 High Limit Thermostat Assy. P/N 806-7543 Typical Rear-Flush Oil Return Plumbing.
8-24 8.7 Oil Return System Components cont. ITEM PART # COMPONENT 1 106-5848 Handle Assembly, Re ar F lu sh 2 813-0907 Cap, 15/16-inch Valve Safety 3 807-2103 Microswitch, Straight Lever 4 106-5847 Bracket Assembly 5 210-8998 Bracket, Handle Retainer 6 816-0220 Insulation, Oil Return Microswitch 7 826-1366 Nut, 4-40 Keps Hex (Pkg.
8-25 8.8 Oil Disposal Plumbing ITEM PART # COMPONENT 106-5975 Plumbing, Front Oil Disposal (use 106-6472 for Singles) 1 106-5974 Valve Assembly, Oil Disposal 810-2944 Valve ½-inch Ball SS 807-2103 Mi.
8-26 8.9 Wiring Connectors, Pin Termi nals, Seals, and Power Cords 1 2 4 6 3 7 9 11 12 10 23 25 24 5 8 13 14 15 16 17 18 19 20 21 22.
8-27 8.9 Wiring Connectors, Pin Terminals , Seals, and Power Cords cont. ITEM PART # COMPONENT Power Cords * 807-3834 Cable, 3-Phase 4-Wire (Fryer Power Cable) * 106-6530 Cord, Filter System Power 220.
8-28 8.10 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 809-0448 Clip, Tinnerman * 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) * 826-1358 Nut, 6-32 Keps Hex (Pkg.
Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 (Tech Support) 1-318-219-7135 819-6202 Email: service@frymaster.
Een belangrijk punt na aankoop van elk apparaat Frymaster E4 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Frymaster E4 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Frymaster E4 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Frymaster E4 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Frymaster E4 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Frymaster E4 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Frymaster E4 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Frymaster E4 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
