Gebruiksaanwijzing /service van het product FBRA18 Series van de fabrikant Frymaster
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Frymaster, a member of the Co mmercial Food Equipment Serv ice Association, recommends using CFESA Certified Tech nicians. 819-5278 24-Hour Service Hotline 1-800-551-8633 May 2003 FBR18 & FBRA18 S.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FR YMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVIC E CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THI S WARRANTY WILL BE VOID.
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i FBR18 & FBRA18 SERIES GAS RETHERMALIZERS TABLE OF CONTENTS CHAPTER 1: General Information 1.1 Parts Ordering and Service Information ............................................................................ 1-1 1.2 Safety Information ........
ii Temperature Probe ............................................................................................................ 6 -3 Water Level Sensors (FBRA18 Only)............................................................................... 6-3 6.
1-1 FBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 1: GENERAL INFORMATION 1.1 Parts Ordering and Service Information In order to assist you as quickly as possible, the Frymaster Factory Authorized Service Center (FASC) or Service Department representative requi res certain information about your equipm ent.
1-2 CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system . WARNING WARNING boxes contain information a bout actions or conditions that may cause or result in damage to your system , and which may cause your sy stem to malfunction.
1-3 QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, or fi rms, corporations, or companies which, either in person or through a representative, are engaged in a nd are responsible for the installation of electri- cal and gas appliances.
2-1 FBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements PROPER INSTALLATION IS ESSENTIAL FOR E FFICIENT, TROUBLE-FREE OPERATION OF YOUR RETHERMALIZER. ANY UNAUTHORI ZED ALTERATIONS MADE TO THIS EQUIPMENT WILL VOID THE Frymaster WARRANTY.
2-2 This equipment is manufactured to use the type of gas specified on the rating plate attached to the door. Connect equipment stamped “NAT” only to na tural gas and that stam ped “PRO” only to LP (Propane) gas. Installation shall be made with a gas connector th at com plies with national and local codes.
2-3 After the unit has been positioned in the area wher e it will be used, ensure the following has been accomplished before connecting the unit to the gas supply: 1. Adequate means must be provided to lim it the movem ent of this equipment without depending upon the gas line connections.
2-4 2.4 Connecting to the Gas Supply GAS CONNECTIONS AND PIPE SIZES The size of the gas supply pipe is very important. If the pipe is too sm all, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The incom ing gas supply line should be a minimum of 1½ inches (38mm) ID.
2-5 WARNING “Dry-firing” this equipment will cause damage to the cookpot. Always ensure that the cookpot is filled with w ater before firing your unit. 4. It is suggested that the burner manifold pressu re be checked at this tim e by the local gas com- pany or an authorized service agent.
3-1 FBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Introduction Mechanically, the FBR18 and FBRA18 rethermalizer s are virtually identical, the only difference being that the FBRA18 units have an automatic filli ng (AutoFill) feature.
3-2 NOTE: The unit com es from the factory configured to display in degrees Fahrenheit. To toggle back and forth between Fahrenheit and Ce lsius, press the Celsius/Fahrenheit display switch.
3-3 1. Turn the gas valve to the ON position (see illustration below). OFF ON Hon e y w e l l 2. Press the controller Power switch. On FBR18 models , the burners will light for several sec onds then go out.
3-4 6. Reprogram the setpoint to the appropriate temperature. 3.5 Shutting the Rethermalizer Down 1. Turn the unit off by pressing the Power switch. 2. If shutting down at the end of the day, turn the gas valve to the OFF position (see illustration below), and drain and clean the cookpot.
4-1 FBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 4: PREVENTIVE MAINTENANCE 4.1 Daily Checks and Services Inspect Rethermalizer and Accessories for Damage Look for loose or frayed wires and cor.
4-2 2. Press the Temperature Display switch once to display the temperature of the water as sensed by the temperature probe. Press the Temperature Display switch again to display the set point.
4-3 3. Pass a piece of ordinary binding wire (.052 inch diam eter) through the tube to remove any obstruction. 4. Remove the wire, then blow through the tube to ensure it is clear.
4-4 Burner M anifold G as Pressures Gas Pressure Natural 3.5" W .C. 0.8 kPa LP 8.25" W . C. 2.5 kPa 4. If necessary, adjust the burner gas pressure by rem oving the cap from the gas valve regulator and turning the regulator screw to obtain the corr ect pressure.
5-1 FBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 5: OPERATOR TROUBLESHOOTING 5.1 Introduction This chapter provides an easy reference guide to the more com mon problems that m ay occur during the operation of your equipment.
5-2 5.2 Troubleshooting Guides COOKPOT DID NOT FILL WHEN UNIT WAS TURNED ON. WATER SUPPLY TO UNIT VERIFIED TO BE ON. Did anything appear in controller display when unit was turned on? Open control panel by removing screws in each upper corner.
5-3 WATER DID NOT SHUT OFF WHEN COOKPOT WAS FULL. Use bottlebrush to clean water level sensors. Did water stop? Problem resolved. Add 1/8 cup of salt to water in cookpot and stir. Did water stop? Mineral content of water is insufficient for water sensor to detect it.
5-4 WATER NOT HEATING. AUTOFILL (IF INSTALLED) WORKED PROPERLY. Press the Temperature Check button twice to display setpoint. Has the correct setpoint been programmed? Did burners light? Did water reach setpoint temperature? Problem resolved. Insert a good grade thermometer into cookpot with tip near temperature probe and wait two minutes.
5-5 BURNERS DO NOT LIGHT. Verify that correct setpoint has been programmed, that main gas supply valve is open, and that equipment gas valve is set to ON. Press ON/OFF button. Did burners light? Problem resolved. Use bottlebrush to clean low water sensor.
5-6 5.3 Replacing the Controller or Controller Wiring Harness 1. Disconnect the rethermalizer from the electrical supply. 2. Remove the two screws in the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs.
6-1 Inside the Ignition Module TD Out to Gas Valve To A l a r m 25 V + 25 V GND HV Ignition Wire Flame Sensor Coil FBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 6: SERVICE PROCEDURES 6.
6-2 guished), current to the ignition module is cut, pr eventing the main valve from opening, and the igni- tion module “locks out” until the power switch is turned off and then back on.
6-3 The relays in earlier design boards are soldered on and cannot be replaced. Later design boards fea- ture replaceable plug-in relays. In earlier designs boards, a heat relay (K2) switches 24VAC to the ignition and gas valve circuits when the controller h eat logic circuit calls for heat.
6-4 the upper water level sensor causes the water relay (K 2) to open. This cuts power to the water sole- noid valve, which closes, cutting off water flow into the cookpot. 6.2 Accessing the Rethermalizer for Servicing DANGER Moving a rethermalizer filled with hot w ate r may cause spilling or splattering of the hot water.
6-5 the unit exceeds that temperature, the burner will stay on until the setpoint is reached. Check the reading when the burner has been on continuously for at least one minute. 6.6 Replacing Components 6.6.1 Replacing the Controller or Controller Wiring Harness Refer to Chapter 5, Section 5.
6-6 7. Remove the two upper screws securing the com ponent box to the rethermalizer. Rotate the box forward and outward to expose the 12-pin connect or on the rear of the interface board, and un- plug it from the board.
6-7 5. Reconnect the ignitor wire, flame sensor wire, and gas enrichment tube. 6.6.6 Replacing the Combustion Air Blow er Refer to Chapter 4, Section 4.4, Clean Combustion Air Blower, for instructions on rem oving and reinstalling the combustion air blower.
6-8 4. Remove the four screws from the blower stabiliz ing bracket attached to the blower assem bly and to each burner. Remove the stabilizing bracket from the unit. 5. Rem ove the screw securing the blower support bracket to the cookpot assembly and lower the blower assembly out of the way.
6-9 knowledge of possible problems, and the probable cau ses of each. W ith this knowledge, the techni- cian should be able to isolate and correct any problem encountered. Problems that are likely to be encountered can be grouped into five broad categories: 1.
6-10 tion failure situation may be encountered in which all com ponents appear to be serviceable and the microamp reading is within specification, but the unit nevertheless goes into ignition failure during operation. The probable cause in this case is an inte rmittent failure of an i gnition module.
6-11 If popping is consistent during all hours of operation, the most likely cause is an insufficient air sup- ply. Check for “negative pressure” conditions in the kitchen area. If air is flowing into the kitchen area, this indicates that more air is being exhaus ted than is being replenished, and the burners may be starved for air.
6-12 6.7.3 Improper Temperature Control Temperature control is a function of several inte rrelated com ponents, each of which must operate correctly. The principle component is the temper ature probe. Other components include the inter- face board, the water level sensors (on FBRA18 units ), the controller, and the ignition module.
6-13 6.8.1 Troubleshooting the Gas Valve NOTE: All voltage measurements must be made within 4 seconds of unit calling for heat. If unit does not fire within 4 seconds, ignition modules will lock out and controller must be turned off then back on to reset.
6-14 6.8.2 Troubleshooting the 24 VAC Circuit in FBR18 Units NOTE: All voltage measurements must be made within 4 seconds of unit calling for heat. If unit does not fire within 4 seconds, ignition modules will lock out and controller must be turned off then back on to reset.
6-15 THE 24 VAC CIRCUIT IN FBR18 UNITS 24V TRANSFORMER BLOWER CENTRIFUGAL SW ITCH RIGHT IGNITION MODU LE LEFT IGNITION MODU LE GAS VALVE J3 PIN 8 LED 3 (24V) RELAY K2 ON EARLY DESIGN BOARD S OR REL AY.
6-16 6.8.3 Troubleshooting the 24 V AC Circuit in FBRA18 Units UNIT IS CONNECTED TO POWER SUPPLY, DRAIN VALVE IS FULLY CLOSED, NO WATER IS IN POT, CONTROLLER IS ON. Is POWER LED lit? Is WATER LED lit? Is unit filling with water? Once water reaches upper water level sensor, does filling stop and WATER LED go out? Water leg of 24V circuit is OK.
6-17 6.8.3 Troubleshooting the 24 VAC Circ uit in FBRA18 Units (Continued) NOTE: All voltage measurements involving the gas valve leg of the 24V circuit must be made within 4 seconds of unit calling for heat. If unit does not fire within 4 seconds, ignition modules will lock out and controller must be turned off then back on to reset.
6-18 6.8.3 Troubleshooting the 24 VAC Circ uit in FBRA18 Units (Continued) NOTE: All voltage measurements involving the gas valve leg of the 24V circuit must be made within 4 seconds of unit calling for heat. If unit does not fire within 4 seconds, ignition modules will lock out and controller must be turned off then back on to reset.
6-19 6.8.3 Troubleshooting the 24 VAC Circ uit in FBRA18 Units (Continued) NOTE: All voltage measurements must be made within 4 seconds of unit calling for heat. If unit does not fire within 4 seconds, ignition modules will lock out and controller must be turned off then back on to reset.
6-20 THE 24VAC CIRCUIT IN FBRA18 UNITS 24V TRANSFORM ER J2 P IN 4 LED POW ER LATC H RELAY INTERFACE BOARD LOGIC C IRCUITRY J2 P IN 3 J2 PIN 2 J1 P IN 3 LED WA T E R WAT ER SOLENOID VALVE J2 PIN 1 WAT .
6-21 6.8.4 Troubleshooting the Temperature Probe W HIL E IT IS STILL IN THE COOKPOT, INSPECT THE PROBE BODY FOR DA MAGE. REPLACE IF BENT, DENTED, OR CRACKED.
6-22 F O H M SC F O H M SC F O H M SC F O H M SC F O H M SC 32 1000 0 83 1107 28 134 1214 57 185 1320 85 236 142 4 113 33 1002 1 84 1110 29 135 1216 57 186 1322 86 237 142 6 114 34 1004 1 85 1112 29 1.
6-23 6.9 Wiring Diagram for FBR18 Units 5 81 1 10 12 9 7 6 4 3 1 2 GND GND 3 2 1 SOUND GND V1S ALRM PWR V1D GND GND V2S A S A D PWR V2D GND GREEN J2 10 11 12 CENT.
6-24 6.10 Wiring Diagram for FBRA18 Units IGNITOR IGNITION MODULE GAS VALVE HIGH VOLTAGE LEAD. AS ITS MATCH ING TO THE S AME IG NITOR MUST BE CO NNECTED FLAME SENSOR WI RE NOTE : WIRE TEMP HIGH IGNITI.
7-1 FBR18 & FBRA18 SERIES GAS RETHERMALIZERS CHAPTER 7: PARTS LIST 7.1 Burner System Components 1 2 3 4 5 6 ITEM PART # COMPONENT Burner Assemblies 806-5563 Natural Gas, Complete 806-5564SP Propane Gas, Complete 1 810-1382 Burner, Reverse Plenum, Universal 2 Orifice 810-0916 Natural Gas, 3.
7-2 7.2 Cabinetry and Associated Components 1 2 3 4 5 6 7 8 10 9 14 15 11 12 13 16 17 18 19 20 21 ITEM PART # COMPONENT 1 910-1181 Retainer, Flue Cap Insulation 2 816-0157 Insulation, Flue 3 900-4603 Flue Guard 4 823-2107 Flue Cap 5 810-2263 Hanger, Basket (810-2263 hanger replaced extrude d aluminum hanger, which is no longer available.
7-3 ITEM PART # COMPONENT * Not illustrated 7.3 Control Box Assembly and Asso ciated Parts, FBR18/ FBRA18 BLACK WHITE LEFT IGNITOR RIGHT IGNIT OR 5 6 7 84 3 2 1 25V (GND) ALARM VALVE GND (BURNER) 25V .
7-4 7.4 Controller and Component Box Assemblies GND GND SOUND 1 2 GND 2 1 3 4 6 7 91 2 10 11 8 5 1 3 2 6 4 5 9 7 8 12 10 11 J3 Fryma ste r - - - - C F 1 2 4 5 7 3 3 8 GND 3 J1 GND V1D PWR ALR M V1S GN.
7-5 7.5 Cooking Timer Control Panel Components Error! Not a valid link. ITEM PART # COMPONENT 1 910-4496 Cooking Timer Control Panel 2 Knob Assembly 810-1287 Black 806-5339 Gray 806-5340 Red 806-5341 .
7-6 7.6 Cookpot, FBR18 6 7 8 9 10 1 2 3 4 5 ITEM PART # COMPONENT 1 900-1762 Retainer, Insulation 2 900-7431 Cover, Cookpot Front Insulation 3 816-0143 Insulation, Cookpot Front 4 823-1891SP Cookpot 5.
7-7 7.7 Cookpot, FBRA18 8 9 10 11 12 13 This washer must be seated in ho le before nut is tightened. Torque nut to 30 in-lb ± 5. Inside face of cookpot.
7-8 7.8 Gas Supply Components 15 14 13 12 11 10 1 2 3 4 5 6 7 9 8 ITEM PART # COMPONENT 1 Gas Valve 810-0786 Natural Gas 810-0787 LP (Propane) Gas 2 813-0378 Fitting, Cross, ⅛ ” NPT, Brass 3 813-0.
7-9 7.9 Plumbing Components 5 1 6 7 3 4 10 2 8 9 12 11 13 16 15 14 17 20 18 19 ITEM PART # COMPONENT 1 806-9067 Valve Assembly, Solenoid (FBRA18 only) 2 810-1208 Valve, Water Pressure Regulator (FBRA1.
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Frymaster, L.L.C., 8700 Line Av enue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318- 219-71 40 FAX (Tech Support) 1-318-219-7135 Price: $10.
Een belangrijk punt na aankoop van elk apparaat Frymaster FBRA18 Series (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Frymaster FBRA18 Series heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Frymaster FBRA18 Series vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Frymaster FBRA18 Series leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Frymaster FBRA18 Series krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Frymaster FBRA18 Series bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Frymaster FBRA18 Series kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Frymaster FBRA18 Series . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
