Gebruiksaanwijzing /service van het product FLAT BOTTOM 1824/2424G van de fabrikant Frymaster
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NON-CE & Frymaster Dean, a m ember of the Commercia l Food Equipm ent Service Ass ociation, recommends using CFESA Certified Tec hnicians. PRINTED IN THE USA 24-Hour Service Hotline 1-800-551-8633 DEC 2008 service@frymaster.
Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER DEAN F ACTORY AUTHORIZ ED SERVICE CENTER.
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures.
24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS PAGE # 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.7.5 1.7.6 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.8.5 1.9 1.9.1 1.9.2 1.9.3 1.10 1.10.1 1.10.2 1.10.3 1.10.4 1.10.5 1.10.
24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS (cont.) PAGE # 2. 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 2.5 2.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description 24G Series Flatbottom gas fryers c ontain a welded steel fry pot (mild steel) with heat-transfer ducting on the frypot bottom for efficient heating of oil w ithout scorching.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 Pilot System Configuration The pilot system is the pilot orif ice, pilot hood, and a thermocouple. The pilot serves two purposes. The first is to light the burner, the second is to heat the thermocouple.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 cycle circuit where a switch a lternately closes for approxima tely 4 seconds and opens for approximately 20 seconds. If th e temperature is 150°F (66°C) or above, the current flows through a heat circuit, bypassing the timer switch.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 MELT CYCLE DISABLE 6 5 1 AC1 3 AC2 3A 2A 7 8 9 1A EXT POT PROBE 10 11 2 COM RELAY NO 12 13 NC 14 Not used Line voltage enters the inte rface board at terminals 1 and 3. The temperature controls (potentiometer) are connected to terminals 7, 8 and 9.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Safety Components All 24G Series Flatbottom gas fryers are equipped with a high-limit th ermostat . In the event that the fryer fails to proper ly control the oil temperature , the high-limit therm ostat prevents the fryer f rom overheating to flash point.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and th e gas valve to the "OFF" position. 2. Carefully unscrew the vent tube from the gas valve.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 5. To adjust burner gas pressure, remove the cap fro m the gas valve regulator and adjust to correct pressure (arrows). 6. Place the fryer power switch and the gas valv e in the "OFF" position.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 5. Insert a thermometer or pyrometer into the frypot within 3 inches of the probe bulb. Ensure the tip of the thermometer/pyrometer does not touch the bottom or sides of the frypot. 6.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.7 Replacing Fryer Components 1.7.1 Remove/Replace Temperature Probe or High-Limit Thermostat 1. Disconnect the fryer from the electrical supply. 2. Allow the frypot to cool for 10 minutes before draining.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 8. Remove the sensor bulb guard to access the probe and high-limit. Current production systems have a sensor bulb clamp that m ust be removed prior to removing the probe or high-limit from the frypot.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 IMPORTANT (High-Limit): When installing new high-lim it, ensure the capillary tube and bulb are positioned properly with the mounting hardware installed prior to tightening the compression nut .
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.3 Replacing the Gas Valve DANGER Drain the frypot or remove drain valve handl e to prevent accidental opening before proceeding further. 1. Disconnect fryer from elect rical and gas supplies.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.4.2 Replacing Direct-Spark Ignitor Assembly (Units wi th Electronic Ignition Only) 1. Remove the burner shield from the burner-box slots. 2. Disconnect sense wire and ignition cable from the ignitor.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 2. Remove blower assembly by removing four screws (two screws securing the flue outlet to the firebox, and two screws securing the blower inlet housing to the firebox). Pull the assembly out of the slot and lower to the side.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.7.6 Replacing the Frypot Unit should be at room temperature, disconnected from gas and electr ical service, and em pty of oil or shortening prior to beginning procedure. 1.7.6.1 Frypot Baffle Inspection 1.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.6.2 Frypot/Firebox Removal/Replacement Procedure 1. Perform Procedure 1.7.5, Removing/Replacing Blower Assembly or Air Pr over Switch, Steps 1 – 4. 2. Disconnect the union at the gas valve.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 6. Remove two screws securing topcap to wireway box. Remove topcap. Remove four screws securing wireway box to fryer cabinet (arrows) and carefully lower wireway box out of the way. Use care not to stretch or distort the wiring.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 10. Remove firebox back, along with insulation from back of frypot. From the rear of the unit, use a prying bar to carefully pry the top assembly from the frypot and cabinet frame (single units only), and set aside.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 13. Install new firebox into cabinet. Replace screws (12) removed during removal of the old firebox. Use spray adhesive ( Zep Aero Tac High-Strength Spray Adhesive or equivalent) to install new insula tion in firebox bottom as shown.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 The probable causes of each category are discu ssed in the following sections. Troubleshooting guides are included in Section 1.9 to assist in identifying some of the more common problems.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.8.2 Improper Burner Functioning With problem s in this category, the burner ig nites but exhibits abnorm al characteristics such as "popping", incomplete lighting of burner, fluctuating flam e intensity, and flames "rolling " out of the fryer.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 If the fryer’s gas and air supplies are okay, the pr oblem most likely is with one of the electrical components. Examine the ignition m odule for signs of melting/distortion and/or discoloration due to excessive heat build-up in the fryer.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.8.3 Improper Temperature Control Temperature control, including the melt cycle, is a function of several interrelated components, each of which must operate correctly. The principal co mponent is the temperature probe.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 A pump seized by debris or hard shortening must be disassembled, cleaned and reassembled as follows: 1. Disconnect power to the filter system. 2. Remove the front cover of the pump to access th e gears inside, if the p ump is accessible while still inside the cabinet.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.8.5 Leakage Frypot leaks are usually due to improperly sealed high-limit, tem perature pr obe or oil-return and drain fittings. When installed or replaced, each of these component s must be sealed with Loctite PST567 sealant or equivalent to pr event leakage.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.9 Troubleshooting Guides The following procedures must be performed by an ASA, and are provided as an aid to expedite troubleshooting and repair of 24G Series frying systems.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.9.2 Main Burner Malfunctions PROBLEM CORRECTIVE ACTIO N Main burner will not come on even though air blower is in operation; no gas pressure at main burner. 1. Check that the combination gas valve is ON.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.9.3 Indicator Lights The fryer’s indicator lights serve a diagnostic purpose. All lights ar e lit when the fryer is working properly. (The green lig ht on the co ntrol panel will cycle o n and off as the fryer calls f or heat).
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.10 WIRING DIAGRAMS Note: The diagrams in this section depict wi ring as of the date of manual publication. It may not reflect design chang es made to the equipment after publica tion.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.10.2 24G Series Single Fryers, Non-CE with Boil-Out Switch.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.10.3 24GTI With Drain Safety Swit ch, a nd Boil-Out Option Enabled – LJS.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.10.4 24GTI with Drain Safety Switch, and Boil-Out Option Enabled – 120V Non-LJS.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.10.5 24GTI with Drain Safety Switch, and Boil-Out Option Enabled – 250V Non-LJS.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.10.6 24GTI with Drain Safety Switch , and Boil-Out Option Disabled – KFC.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.10.7 24GTI With Drain Safety Switch , and Boil-Out Option Disabled – Non-KFC.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.10.8 24G Series Single Fryers – CE-Approved High-L imit Thermos tat Temperature Probe Air Prov er Swit ch 230 VAC Power Swit ch .
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.10.9 Wiring, Standing Pilot – SCFC Models 805-1747C.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.10.10 24GTI Oil Re turn/Filter System.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Blower Assembly and Combustion Air 6 5 1 3 4 2 ITEM PART # COMPONENT 1 Motor, Blower Assembly 108-0471SP 120V, Blower with Pressure Switc.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.2 Burner Manifold and Related Components 1 2 3 18 17 16 15 14 13 12 11 20 10 9 8 19 6 7 5 4 21 22 23.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.2 Burner Manifold and Related Components (cont.) ITEM PART # COMPONENT 1 810-2129 Tube, Burner 2 200-1670 Support, Le ft or Rig ht Manifol d 3 810-2168 Burner Mani fold Assem bly 4 Orifice 810-2827 2.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.3 Flue Caps, Top Caps, and Related Components 1 2 3 5 7 8 9 10 11 12 13 14 15 16 4 6 17.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.3 Flue Caps, Top Caps, and Related Components (cont.) ITEM PART # COMPONENT 1 106-3253SP Frame, Single Crum b Dump 2 106-1638SP Frame, Doub.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.4 Common Cabinet Components (SCFC Models) 2.4.1 Cabinetry – SCFC Models.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.4.1 Cabinetry – SCFC Models (cont. ) ITEM PART # COMPONENT 1 220-4752 Back, Upper Cabinet 2 220-0365 Back, Lower Cabinet 3 Panel, Left Si.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.4.2 Door Assemblies and Component Parts – SCFC Models 3 4 2 1 5 ITEM PART # COMPONENT 1 824-1912 Panel, Door 2 220-4128 Liner, Door 3 106.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.4.3 Control Panels, Wireways, and Related Components – SCFC Models.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.4.3 Control Panels, Wireways, and Related Components – SCFC Models (c ont.) ITEM PART # COMPONENT 1 106-2607SP Probe,1824G/2424G , 20&qu.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.4.4 Oil Return and Suct ion Manifolds – SCFC Models.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.4.4 Oil Return and Suct ion Manifolds – SCFC Models (cont.) ITEM PART # COMPONENT 1 810-3088 Oil Return Manifold 106-5461 Oil Return Plu.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.4.5 Filter Unit – SCFC Models ITEM PART # COMPONENT 1 106-8465SP Filter Pan (with 2" casters) 2 220-1145 Screen 3 810-3082 Hold Dow.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.4.6 Frypot, Drain, and Oil Re turn Components – SCFC Models.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.4.6 Frypot, Drain, and Oil Re turn Components – SCFC Models (cont. ) ITEM PART # COMPONENT 1 826-1821 Frypot Kit, 1824G (Front Drain, Fr.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.5 Previous Style SCF Models 2.5.1 Cabinetry – SCF Models.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.5.1 Cabinetry – SCF Models (cont.) ITEM PART # COMPONENT 1 Back, Single Fry er Cabinet 200-1608 Standard 1824G (for 2424G, use 200-1500).
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.5.2 Door Assemblies and Component Parts – SCF Models 6 2 3 1 7 6 5 4 9 8 A B ITEM PART # COMPONENT * 809-0413 Spacer, Nylon (Universal Door Bushing) A 106-2768 **1824G Single-Pin Door Assembly, 17.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.5.3 Control Panels, Wireways, and Related Components – SCF Models.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.5.3 Control Panels, Wireways, and Related Components – SCF Models (cont.) ITEM PART # COMPONENT 1 106-0882 Probe, Therm ostat Assembly , bottom 62.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.5.4 Oil Return and Suct ion Manifolds – SCF Models 30 26 10 a 29 26 26 16 29 10 a 28 27 10 a 25 18 19 20 17 16 21 2 22 23 19 10 19 18 4 .
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.5.4 Oil Return and Suct ion Manifolds – SCF Models (cont.) ITEM PART # COMPONENT 1 810-2100 Motor, 120-230VAC ⅓ -HP Filter Pump 2 810-.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.5.4 Oil Return and Suction Manifolds – SCF Models (cont.) ITEM PART # COMPONENT 810-2691 Tubing, 56.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.5.5 Filter Unit – SCF Models 5 3 4 2 1 ITEM PART # COMPONENT 1 106-1693SP Filter Pan Caddy Assembly 810-2807 Caster, 2-inch Rigid (use 810-2805 for 2-inch Swivel Caster) 809-0428 Bolt, ¼-20 x ½-Inch Hex Head 106-1692SP Filter Pan Complete (incl.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.5.6 Frypot, Drain, and Oil Return Components – SCF Models.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.5.6 Frypot, Drain, and Oil Return Components – SCF Models (cont.) ITEM PART # COMPONENT 1 826-1823 Frypot Kit, 1824G (Front Drain, Front.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.6 Drain Valve and Components ITEM PART # COMPONENT Valve Assembly, 18/24 Drain 1 810-2052 Valve, Drain 1¼-inch (1-inch Std.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.7 Wiring Connectors, Pin Terminals, and Power Cords 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT Power Cords * 106-0913SP Power Cor.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2.8 Screws, Nuts, and Fasteners ITEM PART # COMPONENT * 826-1389 Screw, ¼-20 x ¾-inch (Pkg. of 10) * 826-1359 Screw, 4-40 x ¾-inch Slo tted Round Head (Pkg. of 25) * 809-0853 Screw, 10-32 x 1.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-30 APPENDIX: ND90 Built-In Filter System Components NOTES: Early model 24G fryers were available only as single units. To cr eate multi-fryer batteries, a number of single fryers were ba ttered together with top connecting strips.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-31 APPENDIX: ND90 Built-In Filter System Components (cont.) NOTE: The parts illustrated below are available as individual parts only . See page 2-17 for the complete replacem ent filter assembly.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-32 APPENDIX: ND90 Built-In Filter System Components (cont.) ITEM PART # COMPONENT 1 823-3637 Filter Frame Assembl y 2 810-2135 Caster without B.
Frymaster/Dean, 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2220 FAX .
Een belangrijk punt na aankoop van elk apparaat Frymaster FLAT BOTTOM 1824/2424G (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Frymaster FLAT BOTTOM 1824/2424G heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Frymaster FLAT BOTTOM 1824/2424G vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Frymaster FLAT BOTTOM 1824/2424G leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Frymaster FLAT BOTTOM 1824/2424G krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Frymaster FLAT BOTTOM 1824/2424G bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Frymaster FLAT BOTTOM 1824/2424G kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Frymaster FLAT BOTTOM 1824/2424G . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
