Gebruiksaanwijzing /service van het product 80-99 van de fabrikant GBC
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GBC Pro - Tech 4151 Anderson Road DeForest, WI 53532 Revision : Ph: ( 608 ) 246 - 8844 Fx: ( 608 ) 246 - 8645 ORCA 80-99 OPER ATION & MAINTENANCE MANUAL © June 2000 GBC Pro- Tech Do not duplicate without written permission.
Page I Table of Contents Orca 80-99 Operation and Maintenance Manual © GBC Pro - Tech June 2000 Table of Contents Section 1: Safety Safety features .............................................................................. 1 - 1 Section 2: Warranty Limited warranty information .
Page II Table of Contents Orca 80-99 Operation and Maintenance Manual © GBC Pro - Tech June 2000 Section 5: Operations Operation ....................................................................................... 5 - 1 Front control panel diagram .
Page III Table of Contents Orca 80-99 Operation and Maintenance Manual © GBC Pro - Tech June 2000 Encapsulation (Chart 2.4) ............................................................ 5 - 16 Encapsulation (Diagram 2.4) ..............................
Page IV Table of Contents Orca 80-99 Operation and Maintenance Manual © GBC Pro - Tech June 2000 Section 6: Maintenence Daily ................................................................................................ 6 - 1 Monthly .............
Page 1 - 1 Safety Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 SAFETY READ THIS SECTION BEFORE OPER ATING THE ORCA 80-99 LAMIN AT OR! FOR YOUR SAFET Y: Y our safety as well as the safety of others is important to GBC Pro- Tech.
Page 1 - 2 Safety Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 GBC Pro- Tech laminators are powerful machines which are designed to accomplish specific tasks such as mounting, laminating and encapsulating. The forces required to accomplish laminating can vary from negligible to very large.
Page 2 - 1 Warranty Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 WARRANTY Limited Warranty CAUTION: Unauthorized customer alterations will void this warrant y.
Page 3 - 1 Specifications Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 ORCA 80-99 SPECIFIC ATIONS Description: Floor-standing laminator with multiple unwind positions for high productivity heat-activated laminating, encapsulating, heat transfer and mounting.
Page 4 - 1 Installation Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 INS TALLATION Uncrating the Machine CAUTION: When taking the top off, care should be taken so that the top does not fall into the crate, possibly damaging the laminato r .
Page 4 - 2 Installation © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual 23 i n. [59 cm] 3 2 IN STALL SCREWS UNCRAT ING DIAGRAM 5 ORC A-80-99 1 4.
Page 4 - 3 Installation Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 7. Once the ramps are secured and the hold down plates are removed, the machine can be rolled off the crate bottom.
Page 4 - 4 Installation © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual SUGG ESTED WOR KSPACE LAY OUT F i g . 1-1 AIR SUPPLY ELECTRICAL S U PPLY 20 ' [6m] 24' [7.
Page 4 - 5 Installation Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 Air Requirements CAUTION: Do not use a knife or other sharp object to remove the paper coverings. This would cause irreparable damage to the rolls and necessitate their replacement.
Page 5 - 1 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 OPER ATION Safety Safety is always the primary concern. If you have not read the safety information at the front of this manual, do so no w . Do not attempt operation of the machine until you fully understand this safety information.
Page 5 - 2 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual ON TOP CLUTCH CONTROLS LAMINATOR ROLL CONTROLS BOTTOM BRAKE CONTROLS BOTTOM CLUTCH CONTROLS TOP BRAKE CON.
Page 5 - 3 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 ADJUST PRESSURE BOTTOM CLUTCH OFF ON BOTTOM COOLING FANS TOP COOLING FANS BOTTOM HEAT OFF TOP HEAT ON BOT.
Page 5 - 4 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual Operator Controls The operator controls for the Orca laminator are operator position.
Page 5 - 5 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 H. PULL ROLLER PRESSURE CONTROLS - Regulation for the upper pull roll pressure and up/down. I. BOTTOM BRAKE CONTROL - Regulation for the bottom rear unwind brake.
Page 5 - 6 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual 4. Center the film by sliding it back and forth on the shaft until centered. As soon as the film is unwound from the shaft, the core support will lock the roll into position.
Page 5 - 7 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 The process charts are also an excellent tool for training new operators. They provide a “road map” for correct machine setup and operation. The process control charts should be kept in this manual or in a book close to the Orca.
Page 5 - 8 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual B. Shims: none. C. Laminating Roller Pressure: 60 PSI, 410 kPa. D. Pull Roller Clutch Pressure: On, 80 PSI, 550 kPa. E. Pull Roller: Down, 60 PSI, 410 kPa. F.
Page 5 - 9 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 C. Raise Main Roll (Hot). D. Reverse Moto r. E. 2nd Pass: Set Nip Height and tack leading edge. Run through as liner is being pulled off. Cold Overlamination (Using a Sled) 1.
Page 5 - 10 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-1 Process: Materials (top/bottom): Front Control Panel Adjustments Rear Control .
Page 5 - 11 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 (I) REMO VABLE I DLER (F) FIXED IDLER (U) UN WIND S HA FT (R) REWIND (M) M A IN ROLL (P) P ULL ROLL U U .
Page 5 - 12 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-2 Process: Hot Mount, One Pass Materials (top/bottom): /3/16" thick Hot tis.
Page 5 - 13 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 245 °F COLD ONE PASS HOT MO UNT 118 °C IMAGE CHAR T 2-2B.
Page 5 - 14 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-3 Process: Hot Mount and Laminate, One Pass Materials (top/bottom): / 3/16" thick Hot tissue board Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 20 p.
Page 5 - 15 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 245 °F COLD ONE PASS HOT MO UNT AND LAMINATE 118 °C IMAGE CH ART 2-3B.
Page 5 - 16 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-4 Process: Encapsulation Materials (top/bottom): 3 mil Gloss / 3mil Gloss Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 20 p.
Page 5 - 17 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 230 °F UN W IND ENCAPS UL AT ION 230 °F Cha r t 2-4B 110 °C 110 °C.
Page 5 - 18 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-5 Process: Hot Overlaminate with Pressure Sensitive Mount Adhesive Materials (top/bottom): 3 mil Gloss / Mount Adhesive Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 20 p.
Page 5 - 19 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 230 °F UN W IND TWO PASS HOT O VERLAMINATE COLD W IT H PRESSURE SENS ITIV E MOUN T A DHES IVE FIRST PAS.
Page 5 - 20 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-6 Process: Hot overlaminate with Pressure Sensitive Mount Adhesive (Second Pass).
Page 5 - 21 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 COLD COLD W IT H PRESSURE SENS ITIV E MOUN T A DHES IVE SECOND PASS TWO PASS HOT O VERLAMINATE RELEASE L.
Page 5 - 22 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-7 Process: Cold overlaminate with pressure sensitive mount adhesive Materials (top/bottom): PSA Laminate/ PSA Mount Adhesive Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 40 p.
Page 5 - 23 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 RE W IND PAPER RELEASE 46 °C COLD UN W IND W IT H PRESSURE SENS ITIV E MOUN T A DHES IVE FIRST PASS TWO.
Page 5 - 24 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-8 Process: Cold overlaminate with pressure sensitive mount adhesive (second pass.
Page 5 - 25 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 46 °C COLD W IT H PRESSURE SENS ITIV E MOUN T A DHES IVE SECOND PASS TWO PASS CO LD OVERLAMINATE RELEAS.
Page 5 - 26 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-9 Process: Cold Overlam only (using a sled) Materials (top/bottom): Pro-Gloss / 3/16" board (to be used for the sled) Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 40 p.
Page 5 - 27 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 RE W IND PAPER RELEASE 115 °F COLD UN W IND IMAGE 3/16" FOAMBOARD 3/16"S TARTER BOARD CO LD O.
Page 6 - 1 Maintenance Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 MAINTENANCE Introduction WARNING: Some maintenance procedures require opening the cabinets while the power and air are still connected to the machine.
Page 6 - 2 Maintenance © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual 3. Loosen both pull roll air cylinder caps and spin them to their fully up position. 4. Lower the upper pull roll and spin down the pull roll air cylinder caps until they are finger tight and secure them.
Page 6 - 3 Maintenance Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 CH AI N T ENS ION D IA GR AM PR IMA RY SECO NDARY CHA IN 3 CHA IN 4 CHA IN TENS I ONERS.
Een belangrijk punt na aankoop van elk apparaat GBC 80-99 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen GBC 80-99 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens GBC 80-99 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding GBC 80-99 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over GBC 80-99 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van GBC 80-99 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de GBC 80-99 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met GBC 80-99 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.