Gebruiksaanwijzing /service van het product 004709-0 van de fabrikant Generac
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This manual should remain with the unit. Air -cooled R ecreational V ehicle Generators Quietpact 40G Models: 004709-0, 005852-0 Owner's Manual and Installation Instructions.
P ar t – Owner’s Manual Introduction ............................................................................. 1 Read This Manual Thoroughly ......................................................... 1 Contents .................................
INTRODUCTION Thank you for purchasing this model by Generac P ower Systems Inc. This model is designed and manufactured to supply electrical power for recreational vehicles.
2 Study these SAFETY RULES carefully before installing, operating or ser vicing this equipment. Become familiar with this manual and with the unit. The generator can operate safely , efficiently and reli- ably only if it is properly installed, operated and maintained.
3 ELECTRICAL HAZARDS The generator covered by this manual produces dangerous • electrical voltages and can cause fatal electrical shock. Avoid contact with bare wires, terminals, connections, etc., while the unit is r unning. Ensure all appropriate covers, guards and bar - riers are in place before operating the generator .
4 1. Generator Air Intake 2. Engine Star t/Stop Switch 3. Fuse 4. Optional Remote P anel Receptacle (Side View) 5. Generator AC Output Leads (Side View) 6. Fuel P rimer Switch 7. Circuit Breaker 8. Star ter Contactor 9. Fuel Inlet 10. Fuel Pump (Behind Access P anel) 11.
5 1.2 GENERA TOR APPLICABILITY These generators have been designed and manufactured for sup- plying electrical power for recreational vehicles. Do not modify the generator or use it for any application other than for what it was designed. If there are any questions per taining to its application, contact an Authorized Ser vice Dealer .
6 n The manufacturer does not recommend using any gasoline containing alcohol (such as “gasohol”). If using any gasoline contain- ing alcohol, it must not contain more than 10 percent ethanol, and it must be removed from the generator during storage.
7 This generator is not legal for sale in the state of California unless all CARB evaporative emission requirements are adhered to, and is not legal for sale in any other state unless certified low-per - meation fuel line is used to supply the generator with gasoline.
8 n Any attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure. 2.4.3 FUEL SUPPL Y The engine must have an adequate supply of proper fuel to oper - ate. Before star ting it, check that sufficient fuel is available.
9 2.7.1 LETTING THE ENGINE ST ABILIZE The generator supplies correct rated voltage only at the proper governed speed. Some electrical appliances may be extremely sensitive to voltage.
10 Figure 2.4 – Solid State Voltage Regulator The voltage regulator also incorporates a “voltage surge protection circuit.” This circuit prevents troublesome surges in the generator AC output voltage. V oltage surge is a common cause of damage to electronic equipment.
11 9. Install and tighten the oil fill cap and the dipstick before oper - ating the engine. 10. Star t the engine and check for leaks. NOTE: Check the oil level and fill to the “FULL ” mark after checking for leaks. The filter will retain some oil.
12 3.4 CLEAN AIR INT AKE Clean all foreign material from the air intake (Figure 3.3) at least once ever y 100 hours of operation. Clean more of ten if neces- sar y . Inspect the area around the generator exhaust muffler periodically and remove all grass, leaves, dir t, etc.
Figure 3.6 - Spark Arrestor RET AINING SCREW P/N 056892 SP ARK ARRRESTOR SCREEN P/N 089680 T AILPIPE P/N 0E0683 3.8 CLEANING THE GENERA TOR Keep the generator set as clean and dry as possible. Protect the unit against excessive dust, dir t, corrosive vapors, road splash, etc.
14 • Where electrolyte contacts the eyes, flush thoroughly and immediately with water and seek medical attention; and • Spilled electrolyte is to be washed down with an acid neutralizing agent. A common practice is to use a solution of 1 pound (500 grams) bicarbonate of soda to 1 gallon (4 liters) or water .
15 2. When valve clearance is cor rect, hold the pivot ball stud with the allen wrench and tighten the rocker arm jam nut with a crows foot. Tighten the jam nut to 65-85 inch-pounds torque. Af ter tightening the jam nut, recheck valve clearance to make sure it did not change (Figure 3.
16 Notes.
P ART II – INST ALLA TION INSTRUCTIONS ONL Y QU ALIFIED ELECTRICIANS OR CONTRACTORS SHOULD A T TEMPT INST ALLA TION!.
18 NOTICE TO INST ALLER These Installation Instructions have been published by the manu- facturer to aid in the installation of the products described in this manual. The manufacturer assumes that installation personnel are familiar with the procedures for installing such products, or similar products manufactured.
19 ELECTRICAL HAZARDS The generator covered by this manual produces dangerous • electrical voltages and can cause fatal electrical shock. Avoid contact with bare wires, terminals, connections, etc., while the unit is r unning. Ensure all appropriate covers, guards and bar - riers are in place before operating the generator .
20 1.1 PURPOSE AND SCOPE OF THE MANU AL These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the product's installation requirements.
21 Figure 1.2 – Major F eatures and Dimensions (Drawing No. 0D8716-K) General Information.
22 2.1 L OCA TION AND SUPPORT 2.1.1 GENERA TOR L OCA TION The most desirable location for the generator set is between the vehicle's main frame members. However , this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to reinforce.
23 Figure 2.3 – T ypical Generator Restraint 2.2 GENERA TOR COMP ARTMENTS Whether the generator set is being installed inside a compar tment specifically manufactured to house a generator or inside a com- par tment that the installer constr ucts, the compar tment must meet cer tain specifications as outlined in the following sections: 2.
24 Figure 2.6 – T ypes of Lock Seams Af ter the compar tment has been metal lined and vapor • sealed, line the compar tment interior walls and ceiling with an approved, nonflammable sound insulating material (see "Sound Insulating Materials").
25 Figure 2.8 – Compartment Floor Cutout (Drawing 0G3723-A) Installation.
26 n Fuel lines and exhaust piping must not pen- etrate into the vehicle living area. 2.3 COOLING AND VENTILA TING AIR It is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be supplied to the generator set.
27 2.4.1 FUEL T ANK Either the generator must share the vehicle engine's fuel tank, or install a separate fuel tank for the generator set. All fuel tanks installed on the vehicle must be constr ucted, installed and restrained so they comply with applicable codes, standards and regulations.
28 Figure 2.11 - Spark Arrestor RET AINING SCREW P/N 056892 SP ARK ARRREST OR SCREEN P/N 089680 T AILPIPE P/N 0E0683 Figure 2.12 — Spark Arrestor Installation 40 [1.
29 From the junction box, route power supply wires through • approved conduit to either (a) double-pole, double-throw trans- fer switch, or (b) approved isolation receptacle.
30 Figure 2.14 – T ransfer Switch Isolation Method Figure 2.15 – Installation With Isolation Receptacle Installation.
31 2.7.2 BA TTERY CABLES Using batter y cables that are too long or too small in diameter may cause a drop in voltage, which causes star ting problems. For the best cold weather star ting, the voltage drop between batter y terminals and the generator connection point should not exceed 0.
32 3.1 POST INST ALLA TION TESTS The air -cooled generator set was factor y tested and adjusted. It should not be required to adjust the unit any fur ther except under special circumstances. n Do not make any unnecessary adjustments. Factory settings are correct for most appli- cations.
33 3.5 INST ALLA TION CHECKLIST L OCA TION AND SUPPORT ❑ Generator is properly located. ❑ Generator is properly suppor ted. ❑ Generator is properly restrained. GENERA TOR COMP ARTMENT ❑ Compar tment constr uction is proper . ❑ Holes/Openings are vapor -sealed.
TROUBLESHOOTING GUIDE Problem Cause Correction The engine will not crank. 1. Fuse blown 1. Replace fuse. 2. Loose, corroded or defective 2. Tighten, clean or replace as necessar y . batter y cables. 3. Defective engine Star t/Stop switch 3. Replace Star t/Stop switch.
Generac ® Pow er Systems, Inc. 35 35 Notes.
RED BLUE ORANGE BROWN 7 7 YELLOW WHITE 15 BA TTERY CHARGE WINDING NEUTRAL CONNECTION GREEN BY CUSTOMER WHITE T2 FIELD 120V 30A 44 0F 0N 0K 22P DPE WINDING 2 CB3 6 ELECTRONIC REGULA TOR VOLT AG E 2A 0N.
37 0 CONN. 2 PIN# 0 90 14 14 CH 18A 90 85 LOP CS 0 18 RED 18 85 17 18A 85 PCB J1-7 J1-9 J1-12 J1-11 J1-10 J1-8 J1-15 J1-14 J1-13 J1-2 J1-5 J1-4 J1-3 J1-1 J2 J1-6 J3 18 1 FS 14 2 3 18 18A 18 CONN.
38 Exploded Views & P arts Lists Enclosure Drawing No. 0D8352-N.
39 ITEM P ART NO. QTY . DESCRIPTION 1 0D6822 1 TRA Y , ENCL OSURE 2 0D6942 1 P ANEL, ENCL OSURE SIDE 3 0D6939 1 P ANEL, REAR DIVIDER 4 0D6943 1 P ANEL, ENCL OSURE ROOF 5 0D6941 1 P ANEL, ENCL OSURE BA.
40 Exploded Views & P arts Lists Generator Drawing No. 0D8353-M.
41 ITEM P ART NO . QTY . DESCRIPTION 1 029092 1 SCREW IHHC 5/16”-24 X 11-1/4” G5 2 022129 22 WASHER L OCK M8-5/16” 3 049451 1 WASHER FLA T .406” I.D. X 1.62” O .D. 4 0C8096A 1 F AN, 8" CURVE BLADE, 16.5MM I.D. 5 0D8120 4 SCREW IHHC M8-1.
42 Exploded Views & P arts Lists Control P anel Drawing No. 0D8354-H.
43 ITEM P ART NO . QTY . DESCRIPTION 1 0F9719 1 REGULA TOR VOL T AGE 2 075210A 1 TERMINAL BL OCK 3 092234 1 CONTROLLER P .C.B. 4 065795 1 BA TTERY CHARGER RECTIFIER 5 023484F 1 BUSHING SNAP 1” 023484F 2 BUSHING SNAP 1” (04709 ONL Y) 6 023484R 1 BUSHING SNAP 1-1/4” 7 075234 1 RESISTOR, 1 OHM 25W 8 057159 1 CIRCUIT BREAKER 2.
44 Exploded Views & P arts Lists GN-220 H/SH Engine Drawing No. 0D8355-AG P art 1.
45 ITEM P ART NO. QTY . DESCRIPTION 1 0D8433 1 GUARD, F AN 2 0C1069 10 SCREW , HHT T M6-1.0 X 8MM 0C1069 11 (04709 ONL Y) 3 090965F 1 BL OWER HOUSING 0G6468 1 BL OWER HOUSING 220RV (04709 ONL Y) 4 081810 1 NUT , HEX M16-1.
46 Exploded Views & P arts Lists GN-220 H/SH Engine Drawing No. 0D8355-AG P art 2.
47 ITEM P ART NO . QTY . DESCRIPTION N/A 0E8804 1 L ONG BL OCK AS SEMBL Y 1 078621 1 CONNECTING ROD ASSEMBL Y 2 076389 1 PISTON PIN 3 0G4379 1 PISTON RING SET DIA 75 PLA TEAU HONED 4 0A8897B 1 GEAR CO.
48 CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY ST A TEMENT Y OUR WARRANTY RIGHTS AND OBLIGA TIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EP A), together with Generac P ower Systems, Inc. (Generac), are pleased to explain the Emission Control System Warranty on your new engine.
49 EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines.
Part No. 0D8351 Revision AA (06/02/10) Printed in U .S.A. W arranty GENERAC POWER SYSTEMS’ THREE- YEAR LIMITED W ARRANTY FOR RECREA TIONAL VEHICLE GENERA TORS PURCHASED IN THE U .S.A . AND CANADA NOTE: ALL UNITS MUST BE INST ALLED BY GENERAC POWER SYSTEMS A UTHORIZED SERVICE F ACILITIES.
Een belangrijk punt na aankoop van elk apparaat Generac 004709-0 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Generac 004709-0 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Generac 004709-0 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Generac 004709-0 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Generac 004709-0 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Generac 004709-0 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Generac 004709-0 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Generac 004709-0 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
