Gebruiksaanwijzing /service van het product CC-302-20 van de fabrikant Grindmaster
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0807 Form # CC-302-20 Part # 62780 Crathco ® Powder ed Beverage Dispensers Service Manual for PIC 1, 2, 3, 4, 5, 6 PSD 1, 2, 3, 4, 5, 6 PIC 23A, PIC33A, PIC43A, PIC5W © Grindmaster Corporation™, 1996 PRINTED IN USA T ABLE OF C ONTENTS Prior authorization must be obtained from Grindmaster Corporation™ for all warranty claims.
W arning Labels The following warning labels were on your dispenser when it was shipped from the factory . They should remain on your dispenser in good, readable condition at all times. If one of your labels is missing or damaged, order a replace- ment label immediately .
Part #61319, Located on the out side on the back of the dispenser Part #61326, Located on the out side on the left of the dispenser Part #61325, Located on the drain hose inside the dispenser Crathco® Powdered Beverage Dispensers Page 3 W arning Labels (cont.
St art-Up Procedures for Pump Unit s (PIC 2P & PIC 3P only) NOTE: Pump units are not designed to be plumbed to pressurized water source. 1. Place a five gallon water container within 3 feet vertically and 2 feet horizont ally of the machine.
How to Dispense a Cup of Cappuccino On models with manual dispense switches (Refer to serial t ag to verify model number of your machine) 1. Place cup under the selected drink dispense nozzle. 2. Push and hold the appropriate switch on the touchpad until cup is 2/3 full and then release switch.
Drink Strength Adjustment T ools Required: #2 Phillips Screwdriver W arning: Risk of Electric Shock! Always turn off power to machine while servicing or making internal adjustment s to machine. 1. Dispense a drink to determine if drink is too strong or too weak.
Drink Strength Adjustment for Model PIC2J & PIC3J (Refer to Figure D) T ool required: #2 Flat Head screwdriver 1. Dispense a drink to determine if drink is too strong, weak or if portion size is correct. 2. T urn of f power to machine at power switch.
Page 8 Crathco® Powdered Beverage Dispensers T o Reassemble 1. Replace the o-ring onto the whipper shaft. 2. Replace the whipper blade by aligning the flat side inside the blade with the flat side of the motor shaft. Push blade firmly onto shaft. 3. Press dispense nozzle into whipper chamber .
WEEKL Y ( cont.) Reassembling the Hoppers (PIC 1/2/3/5/6) (Refer to Figure I) IMPORT ANT : All components must be completely dry prior to reassembly . 1. Place the drive shaft bearing inside the hopper with the threads going through the hole in the rear of the hopper .
Quarterly Cleaning Cleaning the Steam Recovery Plenum T ray W ARNING: Risk of electric shock; Disconnect from power before servicing! 1. Remove the side access p anel (Refer to figure K) 2. Disconnect the flexible vent tube att ached to the recovery tray .
Crathco® Powdered Beverage Dispensers Page 1 1 A preventative maintenance visit should be performed every 6 to 12 months, depending on usage. The following procedures should be performed during a preventative maintenance visit.
Draining the T ank (PIC 2/3/4 ) Always empty the tank before shipping. 1. Prep are a heat resistant container to drain the t ank water into. 2. Unplug the machine. 3. Remove the drain tray and front access p anel. (Figure N) 4. Locate the silicone drain hose on the lef t side wall.
Replacing Whipper Motors on Machines Manufactured Prior to Fall 1998: 1. Left motor may be changed with 61 1 16-01 (round motor) if you install a single pole switch (part # 61847) in place of the existing power switch. 2. Middle motor may be changed with 61 1 16-01 directly .
Replacing Dump V alves, Dump V alve O-rings, and/or T ank Grommet s 1. Remove the dump valves located behind side access panels, by loosening the dump valve bracket nuts with 1 1/32 nut driver and lifting bracket up. (Figure U, V) 2. Pull dump valve from grommet and then remove the grommets from the tank with needle nose pliers and discard.
Replacing W ater T ank on Machines with Serial # 339304 and Lower: (cont.) 4. Disconnect dump valve wiring and tubing in left access opening and remove valves. 5. Disconnect tank fill tubing from inlet valve in rear of unit. 6. Remove screws holding water tank and mounting bracket.
Removal of Inlet V alve 1. Disconnect power . 2. Drain tank. (see p age 12) 3. Remove rear access panel. 4. Disconnect black hose from fan. 5. Remove two screws and lock nuts. (Figure GG) 6. Remove valve. (Figure HH) 7. Disconnect wire connection, hose clamp and hose.
Removal of Thermistor 1. Disconnect power . 2. Remove machine lid. (Figure JJ) 3. Disconnect thermistor wires. (Figure KK) 4. Lift out thermistor and replace as needed.
Removal of Heater Relay 1. Disconnect power . 2. Remove front access panels. 3. Remove wires from relay . (Note locations of wires before removing.) 4. Remove screws and lift out relay . (Figure QQ) 5. Replace relay as needed. Removal of T ransformer 1.
Crathco® Powdered Beverage Dispensers Page 19.
Page 20 Crathco® Powdered Beverage Dispensers T roubleshooting Guide Only a qualified service technician should perform Electrical and mechanical adjustments or rep airs.
T roubleshooting Guide (cont.) Only a qualified service technician should perform Electrical and mechanical adjustments or rep airs. Always dis- connect power before attempting any maintenance procedures.
Page 22 Crathco® Powdered Beverage Dispensers PIC 1 Chassis Part s (units with serial numbers beginning with “L”) 63493 63493 63493.
PIC 1 Hopper Bracket (units with serial numbers beginning with “L”) Crathco® Powdered Beverage Dispensers Page 23.
PIC 1 Door Assembly (units with serial numbers beginning with “L”) Page 24 Crathco® Powdered Beverage Dispensers.
Crathco® Powdered Beverage Dispensers Page 25 PIC 1 T ank Assembly (units with serial numbers beginning with “L” or “T”) ( * ) (*) = 71610 REP AIR KIT FOR DUMP V AL VE ( *** ) (***) = 61365 D.
Page 26 Crathco® Powdered Beverage Dispensers PIC 1 Chassis Part s (units with serial numbers beginning with “T”) 63493 63493 63493.
PIC 1 Hopper Bracket (units with serial numbers beginning with “T”) .! .! .! #,!-0ĤĤ)$Ĥ(/3% .! ,!-0Ĥ'2%%.
PIC 1 Door Assembly (units with serial numbers beginning with “T”) Page 28 Crathco® Powdered Beverage Dispensers 63097 63097 63097.
Crathco® Powdered Beverage Dispensers Page 29 PIC 2/3 Chassis Part s.
PIC 2/3 Hopper Bracket Page 30 Crathco® Powdered Beverage Dispensers.
Crathco® Powdered Beverage Dispensers Page 31 PIC 2/3 T ank Assembly.
PIC 2/3 Door Assembly Page 32 Crathco® Powdered Beverage Dispensers.
Crathco® Powdered Beverage Dispensers Page 33 PIC 4 Chassis Part s 63493.
PIC 4 Control Bracket Assembly Lid Base Page 34 Crathco® Powdered Beverage Dispensers.
Crathco® Powdered Beverage Dispensers Page 35 PIC43A Control Bracket Assembly.
Page 36 Crathco® Powdered Beverage Dispensers PIC 4 Hopper Bracket Funnel Whipper Shroud.
Crathco® Powdered Beverage Dispensers Page 37 PIC 4 Hopper 62639 Hopper Assy 5.5# PIC4 (use for sugar-based powders) 62640 Hopper Assy 1 1# PIC4 (use for sugar-based powders) 63078 Hopper Assy 5.
Page 38 Crathco® Powdered Beverage Dispensers PIC 4 T ank Assembly 7DQN)LQDO$VVHPEO ,7(012 3$5712 '(6&5,37,21 7DQN$VV3,.
Crathco® Powdered Beverage Dispensers Page 39 PIC 4 Door Assembly.
PIC 4 Final Assembly Page 40 Crathco® Powdered Beverage Dispensers.
Crathco® Powdered Beverage Dispensers Page 41 PIC 5 Casing Assembly (Part # 62813) PIC 5 Base Assembly (Part # 62819) 63493.
PIC 5 Lid Assembly (Part # 62810) PIC 5 Control Bracket Assembly (Part # 62974) Page 42 Crathco® Powdered Beverage Dispensers 6 11 3 3 2 4 5 12 1 ITEM NO.
Crathco® Powdered Beverage Dispensers Page 43 8 26 35 36 23 37 39 15 11 10 4 20 38 3 13 12 14 6 19 18 29 21 17 16 3 27 1 7 5 24 16 25 33 31 30 34 22 28 62850 - Hopper Brkt Asy PIC5 Funnel Whipper 32 41 9 40 2 ITEM NO.
Page 44 Crathco® Powdered Beverage Dispensers.
Crathco® Powdered Beverage Dispensers Page 45 40 1 40 15 39 5 7 12 8 10 3 20 34 18 19 21 16 16 16 6 ECN2075, MJB , 5/25/06 PI C5 ma nu al - 5 rev . C PIC5 - FINA L ASSEM BLY 23 24 25 22 4 17 9 11 28 28 28 2 31 30 35 14 13 ITEM NO.
Page 46 Crathco® Powdered Beverage Dispensers PIC 6 Casing Assembly (Part # 62872) PIC 6 Lid Assembly (Part # 62874) PIC 6 Base Assembly (Part # 62876) 63493.
PIC6 Manual- 2 rev. RE L MJB, 1 /14/04 ECN1888 62875 - Door Assembly PI C6 9 8 4 15 10 11 2 7 3 1 19 ITEM NO. PART NO. DE SC R IP TI O N CO N FI G D E SC R 1 62888 Door Brkt Wldmt , PIC 6 2 62916 Pane.
Page 48 Crathco® Powdered Beverage Dispensers 22 21 2 19 32 13 31 10 25 1 26 7 28 11 3 5 14 33 3 18 35 4 29 34 30 6 20 8 PIC6 Manual-3. drw 17 62863, Hopper B rkt Assy PIC6 9 15 36 37 Funnel Whi pper ITEM NO.
Crathco® Powdered Beverage Dispensers Page 49 PIC 6 Final Assembly 62917 62922 Drain Grid PIC6 62992 62981 62914.
Page 50 Crathco® Powdered Beverage Dispensers PIC 1 120V and 120/240V “Q” Model Wiring.
Crathco® Powdered Beverage Dispensers Page 51 PIC 1 230V “E” Model Wiring.
Page 52 Crathco® Powdered Beverage Dispensers PIC1KE or PIC1KAE, 230V “E” Model Wiring.
Crathco® Powdered Beverage Dispensers Page 53 PIC1K or PIC1KA 120 & 120/240 “Q” Model W iring.
Page 54 Crathco® Powdered Beverage Dispensers PIC1KAEW or PIC1KEW Wiring.
Crathco® Powdered Beverage Dispensers Page 55 CAP1AE or CAP1E 230V “E” Model Wiring.
Page 56 Crathco® Powdered Beverage Dispensers PIC 2/3 120 & 120/240V “Q” Model Wiring.
Crathco® Powdered Beverage Dispensers Page 57.
Page 58 Crathco® Powdered Beverage Dispensers PIC33AE 230V “CE” Model Wiring with 3-Portion T ouch Pads.
Crathco® Powdered Beverage Dispensers Page 59 PIC 2/3 100 & 200V “J” Model Wiring.
Page 60 Crathco® Powdered Beverage Dispensers PIC23A, PIC33A 100 & 200V “J” Model Wiring with 3-Portion T ouch Pads.
Crathco® Powdered Beverage Dispensers Page 61 PIC3E or PIC3AE, 230/240V AC 50/60Hz Model Wiring with Remote Portion Control.
Page 62 Crathco® Powdered Beverage Dispensers PIC 4 Wiring.
Crathco® Powdered Beverage Dispensers Page 63 PIC43A 120V & PIC43AQ 120/240V W iring.
PIC43AZ and PIC43A WZ Model Wiring with 3-Portion T ouchp ad Page 64 Crathco® Powdered Beverage Dispensers.
Crathco® Powdered Beverage Dispensers Page 65 PIC4Z, PIC4AZ, PIC4WZ, PIC4A WZ 240V Model Wiring.
PIC 5/6 Wiring Page 66 Crathco® Powdered Beverage Dispensers.
Crathco® Powdered Beverage Dispensers Page 67.
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Een belangrijk punt na aankoop van elk apparaat Grindmaster CC-302-20 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Grindmaster CC-302-20 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Grindmaster CC-302-20 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Grindmaster CC-302-20 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Grindmaster CC-302-20 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Grindmaster CC-302-20 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Grindmaster CC-302-20 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Grindmaster CC-302-20 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.