Gebruiksaanwijzing /service van het product G4003G van de fabrikant Grizzly
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COPYRIGHT © MA Y , 2007 BY GRIZZL Y INDUSTRIAL , INC., REVISED O CT OBER, 20 0 7 (TR) W AR NIN G: NO POR TION OF THI S MA NUAL M A Y BE R EPRODU CED I N A NY S HAPE OR FOR M W ITHO UT T HE W RIT TE N APPROV AL OF G RIZ ZL Y IN DUS TRIA L, INC .
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G4003 G Gunsmith's L a the - 1 - T able o f Con t ents INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ...............................................
-2 - G40 03G Gunsmith's Lathe If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com We stand behind our machines.
G4003 G Gunsmith's L a the -3 - The information contained herein is deemed accurate as of 11/12/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
- 4- G400 3G Gunsmith's L a the The information contained herein is deemed accurate as of 11/12/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G4003 G Gunsmith's L a the -5 - Figure 1. Model G4003G identification. Identi f icat io n A. Quick Change Gearbox Levers B. Feed Rod Lever C. Emergency Stop/RESET Button D. POWER START Button E. Inching/Jog Button F. Feed Direction Lever G. Gear and Belt Cover H.
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G4003 G Gunsmith's L a the - 7 - .
-8- G4003 G Gunsmith's L a the No list of safet y guidelines can be complete. E ver y shop en vironment is dif ferent . Alwa ys consider s afety first , as it applies to y our individual working conditions . Use this and other machiner y with caution and resp ect.
G4003 G Gunsmith's L a the -9 - The followin g is a list of common definitions, terms and phrases used throughout this manual as the y relate to thi s lathe and metalwo rking in general. Become familiar wit h these terms for assemb l ing, adjusting or operating this machine.
- 1 0 - G 40 03G Gu nsmith's Lathe Serious p ersonal injur y could occur if you connect the machine to t he p o wer source before you have c ompleted th e set up pro - cess . DO NOT conn ect t he machine to the power source until instructed to do so.
G4003 G Gunsmith's L a the - 1 1 - W ear safet y glasses dur- ing t he entir e set up pro - cess ! Th is mac hine p re sen ts se rio us inj ur y h az ar ds to untrained use rs.
- 1 2 - G400 3G Gunsmith's Lathe After all the parts ha ve been remov ed f rom the box es, t he following items should ac compan y you r machine: Major Component s ( Figure 3) Qt y . A. 6" Three-Jaw Chuck w/Jaws ...................... 1 B. Steady Rest .
G4003 G Gunsmith's L a the - 1 3- Clea n Up The unpainted sur faces are c oa ted wit h a wa xy oil to prev ent corrosion during shipment. Remo ve this protective coating with a sol v ent c le aner or citrus- based degreaser such as Grizzly’ s G7 895 Citrus Degreaser .
- 1 4 - G4003G Gunsmith's L a the W e rec ommend that you bolt your lathe to t he floor . Because floor materials may vary , floor mounting hardware is not inc luded. Since this is a precision machine, it is imp o r tant to level the machine with a precision le vel when mounting.
G4003 G Gunsmith's L a the - 1 5- L if t in g & Mo v in g Figure 8. Lifting strap locations. Y ou will ne ed power lif tin g e qu ipme n t and assistance to lif t this machine and position it .
- 1 6- G40 03G Gunsmith 's Lathe Figure 11. Headstock controls. T est R un & Break - In The pur pose of the test run is to make sure the lathe a nd its sa fety fea tures o pera te c orr ec tly . To begin the test run & break-in procedure: 1.
G4003 G Gunsmith's L a the - 1 7 - Figure 12. Finished dead center. The tailstock alignment was se t at the factory with the headstock . Howe ve r , we recommend that you take the time to ensure that the tailstock is aligned to your o wn desired tolerances.
- 1 8- G40 03G Gunsmit h 's L a the 8. Loosen the tailstock lock lever and adjust the tailstock offset by the amount of the taper by turning the adjustment set screw ( Figure 16 ). Turn another 0.010'' off of the stock and check for taper.
G4003 G Gunsmith's L a the - 1 9- Operati on Safe t y Damag e to y our eyes, lungs, and ears could re sult f rom u sing t his m achin e wit hou t prope r protec tiv e gea r . Alway s wear safet y glasses , a respirator , and hearing protection when operat i ng this machine .
-20- G40 03G Gunsmith 's Lathe To remove a chuck: 1. DISCONNECT LATHE FROM POWER! 2. Place a piece of plywood across the lathe ways and position it just under the chuck. The board should be at least 8" wide and 10" long. The Model G4003G is shipped with the 3-jaw chuck installed.
G4003 G Gunsmith's L a the - 21 - T o install a chuck : 1. DISCONNECT LATHE FROM POWER! 2. Place a piece of plywood across the lathe bed and position it just under the spindle. 3. Align the pins in the back of the chuck with the holes on the spindle face and insert the pins.
-22- G 40 03G Gunsmit h 's L athe Figure 22. Spider. Cent ers A tailstoc k center suppor ts stoc k that is too long to be sup ported by the c huck alone. The tailstock barrel and live center hav e an MT #3 taper . Included with this lathe is an MT # 3 t o MT #5 spindle sleev e.
G4003 G Gunsmith's L a the -23- Figure 23. Steady rest in place. Mounting Bolt Stead y Rest The steady rest suppor ts long, small diameter stock that other w ise could not be turned because of de flect ion . W e replaced the common brass w ear pa ds at the ends of the fingers with bearings.
-2 4- G40 03G Guns mith 's Lathe F ee d Di rectio n Le v er F ee d R od L e v er Y our la the can cut left or right while feeding or thre ading , and it can cut across both wa y s for fac - ing operati ons. This f eed direction is con trolled b y the feed direction le v er shown in Fi gure 2 5 .
G4003 G Gunsmith's L a the -25- F ee d Ra te Cha r t Figure 27. Quick change gearbox. T o c hange the position of the feed selector , pull the knurled handle.
-26- G40 03G Guns mith 's L athe Figure 29. Carriage/cross feed lever in neutral position. Longitudinal and cross slide powered mo tions are controlled by the c a rriage /cross feed lev er . The lev er piv ots through two st ops that require moving the leve r left and right as well as up and down.
G4003 G Gunsmith's L a the - 27 - When the half-nut lev er is engaged, the dial stops turning. By carefully engaging the half-nut as the appropriate line or n umber passes by the indicat or mark, a thread can be re- ente red for its next pass of the cut te r without wiping out the previous cut.
-28- G400 3G Gunsmith's Lathe The char t is divided into 3 main c olumns . Star ting from the le f t: Gear d ia gram, Combination of Gears and m / m Per Pitch.
G4003 G Gunsmith's L a the -29- 6. Loosen 17mm gear-support hex nut and slide the middle gear away from gear G . 7. Use a 5mm hex wrench and remove the cap screw and remove change gear F . 8. Use a 5mm hex wrench and loosen the set screw in the hub of gear G and pull the gear off of the shaft.
-3 0- G40 03G Gunsmit h 's L a the T ai l st oc k Cont rol s T ool P os t & Holder The tailstoc k ( Figure 38 ) ser v es man y functions. The primar y use is for holding centers and drill chucks. The barrel has a Morse taper # 3 bore and is imprinted with gradua tions in millimeters and inches.
G4003 G Gunsmith's L a the -3 1 - Figure 41. H6095 Digital Readout. H6095—Digital Readout (DRO) This is one of the finest DRO's on the market today .
-32- G4003G Gunsmith's L a the G7038Z—Boring Bar G7040—Carbide Inserts for Steel (5 pk) G7048—Carbide Inserts for Cast Iron (5 pk) Figure 45. G7038Z Boring Bar. G7030—Threading Tool Holder G7041—Carbide Inserts for Steel (5 pk) G7049—Carbide Inserts for Cast Iron (5 pk) Figure 46.
G4003 G Gunsmith's L a the -33 - SE CTION 6 : MAINT ENA NC E Figure 49. Quick change gearbox lubrication. Oil Ports External Gearing, see Figure 48 Apply a minimal amount of lithium grease to the teeth of the c hange gears. A void get ting grease on the belt or pulle ys when lubricating .
-3 4- G4003G Gunsmith's L a the Slides and Ways Apply oil to the wa ys and slides after each use. Wipe the wa ys with a clean rag prior t o lubrication to ensur e that no gr ime is carried along with you r lubricant into fric tion-sensitive areas.
G4003 G Gunsmith's L a the -35 - Symptom Possible Cause Possible Solution Motor will not star t. 1 . Mai n power panel switch is OFF . 2. Emerge ncy sw itch is p ushed in. 3. Circ uit br eaker or fuse has t rippe d. 4. No voltage or open conne ctio n.
-3 6- G40 03G Gunsmith's Lathe Symptom Possible Cause Possible Solution Entire machi ne vibr ates exces - sively upo n star tup and while run ning. 1. Workpiece is unbalanced. 2. Worn or broken gear present. 3. Chuc k or facep late ha s bec ome unbalan ced.
G4003 G Gunsmith's L a the -37 - Compound Gib, see Figure 53 The gib on the compound is adjusted by the same method as the gibs on the cros s-slide, except the screw closest to t h e operator ( w.
-3 8- G4003 G Gunsmith's L a the Saddle Gib and Saddle Lock, see Figure 54 The s a ddle is supplied with a square head bolt on the front right hand side of the slide. This bolt is used to l ock the sad dle in place for increased rigidit y when making face cuts.
G4003 G Gunsmith's L a the -39 - 6. Loosen the inner spanner nut one turn. Note: You may have to tap on the outboard spindle tube as explained in Step 7 to help unload the spindle and break the spanner nut loose.
- 40- G40 03G Gunsmith 's Lathe T o confirm that the be arin gs are corre ctly pre - loade d: 1. Make sure all safety precautions have been taken and setup steps are complete to make the lathe fully operational. 2. Install the chuck and tighten the jaws.
G4003 G Gunsmith's L a the - 4 1 - Wi r in g — Electr i cal Bo x Figure 62. Electrical box wiring..
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G4003 G Gunsmith's L a the -43 - Wi r in g — Mot or & Con tro l P ane l Figure 63. Motor wiring. Figure 64. Control p anel wiring..
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G4003 G Gunsmith's L a the -45 - Wi r in g — P l ug, L ig ht & Spin dle Sw it ch Figure 65. W ork light wiring. Figure 66. Spindle ON /OFF switch.
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G4003 G Gunsmith's L a the - 4 7 - SE CTION 8 : P ARTS Com ponen ts .
- 48- G40 03G Gunsmit h 's L a the Gearbo x G ea ri n g .
G4003 G Gunsmith's L a the -49 - Gearbo x G ea ri n g Pa r ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PR56M EXT RETAINING RING 45MM 138 P4003G0138 CAM LOCK 102 P4003G0102 GEAR 36T 139 P4003G0139 KEY 8 X 8 X 80 103 P4003G0103 GEAR 55T 140 PK43M KEY 8 X 8 X 45 104 PK14M KEY 5 X 5 X 18 141 PSB80M CAP SCREW M3-.
-50 - G40 03G Gunsmith's Lathe Gearbo x Shi f ter s .
G4003 G Gunsmith's L a the - 5 1 - Gearbo x Shi f ter s Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 175 P4003G0175 OIL PLUG 206 P4003G0206 SPECIAL WASHER 176 P4003G0176 COVER 207 .
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G4003 G Gunsmith's L a the -53 - Qui ck Ch an ge Sy s tem P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P4003G0301 LEAD SCREW 341 P4003G0341 GEAR 16T 302 PRP10M ROLL PIN 5 X 36.
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G4003 G Gunsmith's L a the -55 - Apr on P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P4003G0401 HANDLE 434 PW03M FLAT WASHER 6MM 402 P4003G0402 HANDWHEEL 435 PSB29M CAP SCREW .
-56 - G400 3G Gunsmith's Lathe Sadd le .
G4003 G Gunsmith's L a the -57 - Sadd le Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P4003G0501 SADDLE 521 PS57M PHLP HD SCR M5-.
-58 - G4003G Gunsmith's L a the Com pou nd Sl ide .
G4003 G Gunsmith's L a the -59 - T ai l st oc k .
- 60 - G4003G Gunsmith' s Lathe Lathe Bed & Mot or .
G4003 G Gunsmith's L a the - 6 1 - Ba se base breakdown.
- 62 - G400 3G Gunsmith's Lathe Lathe Bed, Mot or & Base P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 801 PVA32 V-BELT A-32 4L320 816 PSB70M CAP SCREW M10-1.
G4003 G Gunsmith's L a the -63 - F ee d R od .
- 64- G40 03G G unsmith's Lathe Mach i ne L a bels Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again.
G4003 G Gunsmith's L a the -65 - Elect ri cal Com ponen ts .
- 66 - G 40 03G Gunsmit h 's L athe Stead y & F ol l o w Rest Ass embl ies .
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G4003 G Gunsmith's L a the -69 - Grizzly Industrial, Inc. warrants eve r y produc t it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or altera tions or lack of maintenance.
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Een belangrijk punt na aankoop van elk apparaat Grizzly G4003G (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Grizzly G4003G heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Grizzly G4003G vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Grizzly G4003G leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Grizzly G4003G krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Grizzly G4003G bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Grizzly G4003G kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Grizzly G4003G . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
