Gebruiksaanwijzing /service van het product G4815 van de fabrikant Grizzly
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COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #430702624 PRINTED IN TAIWAN. ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
TABLE OF CONTENTS SECTION 1: SAFETY ........................................................................................................................2 Safety Instructions For Power Tools .........................................................
-2- Ultimate Series Jointers Safety Instructions For Power Tools 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
Ultimate Series Jointers -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-4- Ultimate Series Jointers Additional Safety Instructions For Jointers 1. JOINTING SAFETY BEGINS with your lumber. Inspect your stock carefully before you feed it over the cutterhead. If you have any doubts about the stability or structural integrity of your stock, DO NOT JOINT IT! 2.
Ultimate Series Jointers -5- We are proud to offer the Model G9953 16" Ultimate Series Jointers and the Model G4815 20" Ultimate Series Jointer.
Ultimate Series Jointers -6- Model G9953/G9953ZX Figure 1. NEMA-style L6-20 plug and outlet . Voltage & Amperage Draw The Model G9953/G9953ZX features a 5 HP motor and is wired to operate on a single-phase, 220V circuit. The motor will draw the following load: Motor Load .
Ultimate Series Jointers -7- Model G9953ZXF Figure 2. NEMA-style L15-20 plug and outlet . Voltage & Amperage Draw The Model G9953ZXF features a 5 HP motor and is wired to operate on a 3-phase, 220V circuit. The motor will draw the following load: Motor Load .
-8- Ultimate Series Jointers Model G4815 Figure 3. NEMA-style L15-30 plug and outlet . Voltage & Amperage Draw The Model G4815 features a 7 1 ⁄ 2 HP motor and is wired to operate on a 3-phase, 220V circuit. The motor will draw the following load: Motor Load .
Ultimate Series Jointers -9- Grounding Extension Cords No single list of electrical guidelines can be comprehensive for all shop environ- ments. Operating this machinery may require additional electrical upgrades spe- cific to your machine and shop environ- ment.
-10- Ultimate Series Jointers Rewire To 440V (G9953ZXF Only) To rewire the Model G9953ZXF to 440V: 1. Disconnect the sander from the power source! 2. Replace the power indicator light in the pedestal switch to one suitable for 440V operation 3. Remove the RHN-18 overload relay and replace it with a RHN-10 (5.
Ultimate Series Jointers -11- Rewire To 440V (G4815 Only) To rewire the Model G4815 to 440V: 1. Disconnect the sander from the power source! 2. Replace the power indicator light in the pedestal switch to one suitable for 440V operation 3. Remove the RHN-18 overload relay and replace it with a RHN-10 (8.
-12- Ultimate Series Jointers 1. Infeed Table: Facing the front of the jointer, the infeed table is located to the right of the cutterhead. The infeed table is where the workpiece is placed at the beginning of the cutting operation. The wood travels right to left; from the infeed table, across the cutter- head, and onto the outfeed table.
-13- Ultimate Series Jointers Unpacking The Model G9953 16" Ultimate Series Jointers and the Model G4815 20" Ultimate Series Jointer are shipped from the manufacturer in a carefully packaged crate. If there are any signs of crate damage after you have signed for delivery, imme- diately call our customer service for advice.
-14- Ultimate Series Jointers Hardware Recognition Chart 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw S.
Ultimate Series Jointers -15- Clean Up Site Considerations Unsupervised children and visitors inside your shop could receive seri- ous personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time.
-16- Ultimate Series Jointers NOTICE The fence can easily scratch the table sur- face of the jointer. Use extreme care when making adjustments to the fence assembly To install the fence assembly: 1. Carefully lift the fence assembly onto the fence base support.
Ultimate Series Jointers -17- To mount the pedestal switch: Attach the pedestal switch ( Figure 13 ) to the back of the base with (4) M10-1.5 x 25 cap screws and (4) M10 flat washers . To attach dust collection hose to the dust port: Attach a 5" hose from your dust collection system to the dust port ( Figure 14 ).
-18- Ultimate Series Jointers Figure 15. Accessing the cutterhead pulley. Outfeed Table Figure 16. Checking knife height with the knife setting gauge. Knife Edge At Highest Point Of Rotation Knife Setting Gauge Cutterhead Pulley Access Door Knife To Outfeed Table Alignment (Model G9953 Only) 3.
Ultimate Series Jointers -19- Figure 18. Verifying outfeed table height with straightedge. Outfeed Table Carbide cutter is at the highest point in its revo- lution and is just touching the straightedge. 3. Position the edge of a straightedge on the outfeed table so that it extends over the cut- terhead ( Figure 18 ).
-20- Ultimate Series Jointers The surface of the infeed table must be perfectly level with the surface of the outfeed table. To verify the factory setting: 1. Position the edge of a steel straightedge on the outfeed table so that it extends over the cutterhead and onto the infeed table ( Figure 19 ).
Ultimate Series Jointers -21- Figure 23. Using a square to align fence. Outfeed Table Fence Face There is a 90˚ and a 45˚ fence stop designed to allow the fence to quickly and accurately be moved to the 90˚ and 45˚ position. To verify the 90˚ fence stop: 1.
-22- Ultimate Series Jointers Figure 25. Pedestal switch. EMERGENCY STOP Button Power Indicator Light ON Button Figure 26. STOP lever. STOP Lever Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.
Ultimate Series Jointers -23- Operation Safety To avoid serious personal injury, read and become familiar with the entire instruction manual before using the jointer. Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a dust mask, and hearing protec- tion while using with this machine.
-24- Ultimate Series Jointers Squaring Stock • Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades.
Ultimate Series Jointers -25- The purpose of surface planing on the jointer is to make one flat face on a piece of stock ( Figure 30 ) to prepare it for surface planing on a thick- ness planer. To surface plane on the jointer: 1. Read and understand Section 1: Safety beginning on page 2 .
-26- Ultimate Series Jointers Edge Jointing The purpose of edge jointing is to produce a fin- ished, flat-edged surface ( Figure 31 ) that is suit- able for joinery or finishing. It is also a necessary step in the squaring process of rough or warped stock.
Ultimate Series Jointers -27- Bevel Cutting The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece ( Figure 32 ). The Ultimate Series Jointers have preset fence stops at 45˚ to the left and 45˚ to the right. If your situation requires a different angle, the preset fence stops can be easily adjusted for your needs.
-28- Ultimate Series Jointers Maintenance Safety General Disconnect power to the machine when perform- ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious per- sonal injury. Loose hair and clothing could get caught in machinery and cause serious personal injury.
Ultimate Series Jointers -29- Most of the ball bearings are permanently sealed and lubricated so they will require no attention until they need to be replaced. The following loca- tions should be lubricated after approximately 80 hours of continuous use.
-30- Ultimate Series Jointers Maintenance Performed Approximate Hours Of Use Maintenance Log Date.
Ultimate Series Jointers -31- Adjustment Safety Disconnect power to the machine when perform- ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious per- sonal injury. Loose hair and clothing could get caught in machinery and cause serious personal injury.
-32- Ultimate Series Jointers Setting the knives correctly is crucial to the prop- er operation of the jointer and is very important in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, dull much faster than the others.
Ultimate Series Jointers -33- The models with spiral cutterheads are supplied with an air wrench for loosening and tightening the carbide cutter Torx® screws. This tool is very valuable if you have to rotate or change many of the cutters at one time.
-34- Ultimate Series Jointers 4. Sparingly oil the threads of the carbide cutter Torx® screws with a light machine oil. 5. Adjust the compressor air pressure to 30 PSI. Note— The low pressure (torque) setting will reduce the chance of cross threading the Torx® screw threads as well as seat the car- bide cutters correctly.
Ultimate Series Jointers -35- Figure 14. X. Straightedge Outfeed Table Eccentric Location. Figure 39. Front eccentric locations. Figure 40. Straightedge positioning points. 4. Using a 10mm Allen wrench, loosen the cap screw located in the center of each eccentric ( Figure 39 ).
-36- Ultimate Series Jointers To set the 90˚ stop: 1. Place a square on the outfeed table fairly close to the cutterhead as shown in Figure 41 . Figure 41. Use of square to align fence. Fence Stops 2. While holding the fence adjusting handle, loosen the check nut on the 90˚ stop screw ( Figure 42 ).
Ultimate Series Jointers -37- The depth-of-cut scale indicates the amount of material that will be removed with each pass over the jointer. To set the depth-of-cut scale: 1. Unplug the machine from the power source! 2. Open the access door on the back of the machine, just below the fence adjustments.
-38- Ultimate Series Jointers Service Performed Approximate Hours Of Use Service Log Date.
Ultimate Series Jointers -39- If you need parts or help in assembling your machine, or if you need operational information, call the service department at (570) 546-9663. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc.
-40- Ultimate Series Jointers Design Type ....................................................................................................Floor Model Overall Dimensions: Table Size ..................................................................
Ultimate Series Jointers -41- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G9953ZX 16" UL TIMA TE SERIES JOINTER MACHINE DA T A SHEET Design Type ............................................
-42- Ultimate Series Jointers Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G9953ZXF 16" UL TIMA TE SERIES JOINTER MACHINE DA T A SHEET Design Type ...........................................
Ultimate Series Jointers -43- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type .............................................................................................
-44- Ultimate Series Jointers.
Ultimate Series Jointers -45-.
-46- Ultimate Series Jointers.
Ultimate Series Jointers -47-.
-48- Ultimate Series Jointers 16" JOINTER.
Ultimate Series Jointers -49- 16" JOINTER.
-50- Ultimate Series Jointers 16" JOINTER.
Ultimate Series Jointers -51- 16" JOINTER.
-52- Ultimate Series Jointers 16" JOINTER Spiral Cutterhead.
Ultimate Series Jointers -53- 16" JOINTER.
-54- Ultimate Series Jointers 1 P9953001 BASE 2 P9953002 FENCE SEAT 3 P9859005 TABLE SUPPORT 4 P9859004 TABLE LIFTING ARM 5 P9859010 LIFTING ARM 6 P9953006 DUST HOOD 7 P9953007 LEFT REAR HOUSING 8 P9953008 TABLE SPINDLE 9 P9953009 RIGHT REAR HOUSING 10 P9953010 FRONT HOUSING 11 PW07 FLAT WASHER 5 ⁄ 16 " 12 PB09M HEX BOLT M8-1.
Ultimate Series Jointers -55- 224 P9953224 SPECIAL HEX BOLT 225 PW07 FLAT WASHER 5 ⁄ 16 " 226 PN01M HEX NUT M6-1.0 227 PB73M HEX BOLT M6-1.0 X 40 228 PB74M HEX BOLT M6-1.
-56- Ultimate Series Jointers 20" JOINTER.
Ultimate Series Jointers -57- 20" JOINTER Spiral Cutterhead.
-58- Ultimate Series Jointers 20" JOINTER.
Ultimate Series Jointers -59- 20" JOINTER.
-60- Ultimate Series Jointers 20" JOINTER.
Ultimate Series Jointers -61- 20" JOINTER.
-62- Ultimate Series Jointers 20" JOINTER NOTE—Not used with spiral cutterhead models..
Ultimate Series Jointers -63- 20" JOINTER.
-64- Ultimate Series Jointers 20" JOINTER.
Ultimate Series Jointers -65- 1 P4815001 BASE 2 P4815002 DUST HOOD 3 PS24M PHLP HD SCR M6-1.0 X 10 4 P4815004 BRACKET 5 P4815005 BRACKET 6 PW04M FLAT WASHER 10MM 7 PLW06M LOCK WASHER 10MM 8 PSB70M CAP SCREW M10-1.
-66- Ultimate Series Jointers 222 PSS01M SET SCREW M6-1.0 X 10 223 PSS03M SET SCREW M6-1.0 X 8 224 PB22M HEX BOLT M8-1.25 X 50 225 PW07 FLAT WASHER 5 ⁄ 16 " 226 PN01M HEX NUT M6-1.0 227 PB47M HEX BOLT M6-1.0 X 40 228 PB52M HEX BOLT M6-1.0 X 35 229 PSB48M CAP SCREW M6-1.
Ultimate Series Jointers -67- SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Cutterhead slows when operating. Snipe (gouge in the end of the board that is uneven with the rest of the cut).
-68- Ultimate Series Jointers SYMPTOM Lines or ridges in on board. Uneven knife marks on board. Wavy surface or chatter marks on board. Board edge is concave or convex after jointing . Tables are difficult to adjust. POSSIBLE CAUSE 1. Nicked knife or carbide cutter.
Ultimate Series Jointers -69- Notes.
-70- Ultimate Series Jointers Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8".
FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_____________________________.
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Een belangrijk punt na aankoop van elk apparaat Grizzly G4815 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Grizzly G4815 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Grizzly G4815 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Grizzly G4815 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Grizzly G4815 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Grizzly G4815 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Grizzly G4815 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Grizzly G4815 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
