Gebruiksaanwijzing /service van het product G9743 van de fabrikant Grizzly
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MO DE L G9 7 4 3 7" x 1 2 " G EAR H EAD MET A L - C U T TIN G B A NDS A W O WNER'S MANU AL COPYRIGHT © MAR CH, 20 06 BY G RIZZL Y INDUSTR IAL, IN C. W AR NI NG : NO PO RT IO N OF TH IS M ANUAL MA Y BE REPR ODU CED I N ANY S HAPE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I ND UST RI AL , I NC.
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T a ble of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .............................................................................
SECTION 6: MAINTENANCE ........................................................................................................ 28 Schedule ...............................................................................................................
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
- 4- G97 43 7 " x 1 2" Metal- Cut ting Bandsaw .
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- 6 - G97 43 7 " x 1 2" M etal- Cutting Band saw Identi fi cat ion A. Blade Tension Handle B. Guide Post Adjustment Knob C. Coolant Control Valve D. Blade E. ON/OFF Switch F. 1 1 ⁄ 2 HP Motor G. Speed Control Knob H. Feed Rate ON/OFF Valve I.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
-8- G97 43 7" x 1 2" Metal- Cut ting Bandsaw 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -9 - Safe t y Inst ru ctio ns for M etal Cuttin g Ba ndsa ws 8. FIRE HAZARD. Use EXTREME CAUTION if cutting mag nesium. Using the wrong cut- ting fluid will lead to a chip fire and possible explosion.
- 1 0 - G9 7 43 7 " x 1 2" M etal- Cutting Band saw Serious per sonal injury could o ccur if you connect the m achine to the power source before you have completed the s et up p ro - cess . D O NOT connect the machine to the power source until instructed to do so.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 1 - In the e vent of an ele ctrical shor t, grounding reduces the risk of electric shoc k. The grounding wire in the power cord must be properly conne ct - ed to the grounding prong on the plug ; likewise , the outlet must be properly installed and ground - ed.
- 1 2- G9 7 43 7" x 1 2" Metal -Cut ting Bands aw The Mo del G97 43 was carefully packed when it left our wareho use. If y ou d iscov er t he machine is damaged after you hav e signed for delivery , please im mediately call Cu stomer Service at ( 5 70) 546 - 96 63 for advise.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 3 - Figure 3. Loose parts inventory. B A C In v en t or y After all the par ts ha ve been remov ed from the box, you should ha ve t he following items: Box Contents ( Figure 3 ) Qt y Metal-Cutting Bandsaw (not shown) .
- 1 4- G97 4 3 7" x 1 2" Metal- Cut ting Bandsaw Hard wa re Recog ni tio n Chart.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 5 - Figure 4. Minimum G9743 working clearances. Fl oor Loa d The weight and footprint size for your machine is loc at ed in the machine data shee t.
- 1 6 - G97 43 7 " x 1 2" Metal- Cut ting Bandsaw A shipping bracket has been inst alled on the bandsaw to protect the alignment of the head - stock d uring shipment. After remova l, store the bracke t in a safe place until you need to mov e or ship the bandsaw in the future .
G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 7 - Figure 8. Installing wheel. Wheels The wheels ma y be installed to make it easier to mov e the G97 43 bandsaw . Components and Hardware Needed: Qty Wheels .....................................
- 1 8 - G97 43 7 " x 1 2 " Metal- Cutt ing Bandsaw Starting the machine: 1. Read the entire instruction manual. 2. Make sure all tools and foreign objects have been removed from the m achine. 3. Put on safety glasses and secure loose clothing o r long hair.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 1 9 - Damag e to your eyes, lungs, and ear s could re su lt f ro m us ing thi s m ach in e wi th ou t prope r protec tive g ear . Alway s wear sa fety glasses , a re spirator , and hearing protection when op erating this machine.
-20- G97 4 3 7" x 1 2" Metal- Cut ting Bandsaw Figure 14. Vise jaw lock-nut. 4. Loosen the lock nut in Figure 14 on the opposite jaw so the jaw can float, and match the angle of the workpiece. 5. Tighten the vise against the workpiece. Figure 13.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 21 - Figure 16 . Speed control knob. 3. With the saw turned OFF , rotate the speed control knob to the desired position (see Figure 16 ). Bl ade S electi on The Mod el G97 43 uses 1 04 1 ⁄ 2 x 1 " bandsaw blades.
-22- G 97 43 7 " x 1 2" Metal- Cut ting Bandsaw 4. Adjust the valve on the coolant hose to control the flow of coolant (see Figure 18 ). Make sure that the pressure is not so high that coolant spills on the floor and creates a slipping hazard.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -23- Bl ade Gui des The blade guides should be as c lose to t he workpiece as possible. This will help ensure straight cuts b y keeping the blade from twisting and drif ting off t he cut line. T o a djust the blad e guides : 1.
-2 4- G97 4 3 7" x 1 2" Metal- Cut ting Bandsaw The speed at which the saw blade will cut through a workpiec e is controlled by blade type , f eed ra te, and feed pressure . Note : If a lu br ic ant is use d on the c ut, the feed r ate can be in creased by approx im ately 1 5% .
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -25- The following t ips will help you safely and ef fec- tively operate your bandsaw , and help y ou get the maximum life out of you r saw blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length.
-26- G97 43 7 " x 1 2 " Metal- Cut ting Bandsaw Figure 25. Blades SE CTION 5 : A CCE SSO RIES Figure 26. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning Gauge The B lade T en sioning Gauge ensures long blade life , reduced blade breakage , and straight cut ting by indicating correct tension.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 27 - Figure 29. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
-28- G97 43 7 " x 1 2" M etal- Cutting Band saw Alwa ys disconnec t power to t h e m ac hin e b e fo re per forming maintenance. Failure to do this m ay result in s erious p erson - al injury . L ubr ica ti on Cleaning t he Model G 97 43 is relatively easy .
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -29- Maintenanc e Performe d Approximate H ours Of Use Mai nt enan ce Log Date.
-3 0 - G97 43 7" x 1 2" Metal -Cut ting Bands aw Re view the troubleshooting and procedures in this section to fix y our machine if a prob lem de velops. If y ou need replacement part s or you are unsure of your repair skills, then feel free to c all our T e chnical Suppor t at ( 57 0) 54 6 -96 63.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -3 1 - SYMPTO M POS SI BLE CA US E CORR ECTI VE ACTIO N Mac hine is l oud whe n cut ti ng or bo gs dow n i n the c ut. 1 . Exc ess ive fe ed rate. 2. The bl ade TPI is to o great, or t he materia l is too c oars e.
-32- G9 7 43 7 " x 1 2" M etal- Cutting Band saw Bl ade Chan ge Blades should be changed when they become dull, damaged, or when you are using materials that require a blade of a certain type or tooth count. To change the blade on the bandsaw: 1.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -33 - Bl ade T rac kin g Figure 37. Adjusting tracking set screw . T racking Set Screw 6. Relax the blade tension. 7. Adjust the tracking set screw with a 4mm hex wrench as shown in Figure 37 , then tighten the cap screw loosened in Step 4 .
-3 4- G97 43 7 " x 1 2 " Metal- Cut ting Bandsaw It i s alw ays a good idea during the lif e o f yo ur sa w to check and adjust this setting. This adjustment will improv e you r cut ting results and e x tend the life of your blade. To square the blade to the bed of the table: 1.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -35 - The blade guide bearings c ome adjusted from t he factor y and the need for adjustment should rarely occur .
-3 6 - G9 7 43 7" x 1 2" M etal- Cutting Band saw Elect ri cal Com ponen ts Figure 41. Bandsaw ON and E-Stop Switches. Figure 43. Coolant pump ON/OFF Switch. Figure 44. Pump junction box. Figure 40. Circuit breaker. Figure 42. Auto-shutoff switch.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -37 - Figure 45. Motor wiring inside junction box. Motor Capacitor Circuit Breaker Spark Arrestor Elect ri cal Com ponen ts To Pump To Jct. Box To ON/OFF Switch To Auto-Shutoff Switch To Power Source Figure 46.
-3 8- G97 43 7 " x 1 2 " Metal- Cut ting Bandsaw 1 1 0 V Wi r in g Dia gram .
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -39 - 220 V Wi ri n g Diag ram .
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G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 4 1 - Head .
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G97 43 7" x 1 2" Metal- Cut ting Bandsaw -43 - .
- 44 - G97 43 7 " x 1 2" M etal- Cutting Band saw .
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -45 - P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P9743001 BASE 67 P9743067 CYLINDER UPPER SUPPORT 2 P9743002 ACME SCREW 68 P974306.
- 46 - G97 43 7 " x 1 2" M etal- Cutt ing B andsaw P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 213 P9743213 HANDLE 264 P9743264 DRIVE BLADE WHEEL 214 PSB03 CAP SCREW 5/16-18 .
G97 43 7" x 1 2" Metal- Cut ting Bandsaw - 4 7 - P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 316-1 P9743316-1 GUIDE PIVOT (LEFT) 610 P9743610 MACHINE ID LABEL 316-2 P608 BEAR.
- 48 - G97 43 7" x 1 2" Metal- Cut ting Bands aw P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 800-38 P9743800-38 WORM GEAR 800-48 P9743800-48 VENT PLUG 800-39 PR11M EXT RETAIN.
G97 43 7" x 1 2" Metal- Cut ting Bandsaw -49 - Grizzly Industrial, Inc. warrants eve r y produ ct it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to d efects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Een belangrijk punt na aankoop van elk apparaat Grizzly G9743 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
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In een situatie waarin je al een beziter van Grizzly G9743 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Grizzly G9743 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Grizzly G9743 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
