Gebruiksaanwijzing /service van het product AIS 3000 van de fabrikant American Power Conversion
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AIS ® 3000 10-4 0kV A 400V Site Pr eparation and Installatio n Manual.
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AIS ® 300 0 10-40k V A 400 V Si te Pr ep arat ion an d Inst al latio n Manua l IM POR T AN T SAF ETY IN STRU CTIO NS – SA VE T HESE INSTRU CTION S This manual co ntains import ant inst ruct io ns that s hould be follow ed d u rin g in stallat ion and mainte na nce o f the UPS an d ba tt e r ie s.
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Cont ents AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 i Safet y ...... ........ ....... ....... ....... ....... ........ .... ........ .......1 SAVE THESE IN STRUCTIONS . . . . . . . . . . . . . . . . . . . .
ii AIS ® 3000 10-40kVA , 400V, S ite P repar ati on and Installa tion M anua l – 990 -2258 Floor An choring Prepar ation . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Dril ling fl oor holes fo r f loor an choring . . . . . . . . . . . . . .
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 iii Com munication Wirin g to EPO and O ptional Equipm ent . . . . 39 Pin conn ectio n s J 106 (X R E n clo s ure) and J 108 ( EPO) . . . . . . . 39 Pin conne ctio ns J106 ( UPS) to J200 (XR Enc losure - optio n ) .
Smart -UPS® VT 10- 30kVA , 208V, Site Pr eparat ion and I nstal latio n – 990-1 598.
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 1 Safety SAVE THESE INSTRUCTIONS This guide contains impo rtant instructions that should be followed when handling th e UPS, Battery Enclosures, an d Batteries. Sy mbo ls us ed in th is gu ide W ARNI NG! Risk of electr ic shock.
Safet y – SAVE THES E INSTRUCTIONS 2 AIS ® 3 000 10- 40kVA , 400V , Site Pre para tion and Installati on Manua l – 990 -2258 Envi r onme ntal symb ols Ge ner al saf ety T emp era ture V e ntila t.
Safe ty – SAVE TH ESE INSTRUCTIONS AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 3 W ARNI NG! When replacing a Battery Unit, replac e with the same num ber of the: APC SYBT1 (always rep lace a whole Battery Module (4 B attery Units) at a time) .
4 AIS ® 3 000 10- 40kVA , 400V , Site Pre para tion and Installati on Manua l – 990 -2258 Intr oducti on W elco me to the Site Preparation and In stallation Manual for the AI S ® 30 00. Thi s manua l conta ins information on how to prepare your s ite for the installation of th e UPS and optional APC equipment (also availab le at www .
Introdu ction – SAVE T HESE INSTRUCTIONS AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 5 For more in formation on APC p roducts and serv ices, visit us at w ww .apc.com Most illustrations show 523mm Enclosures but apply to both Enclosure sizes.
6 AIS ® 3 000 10- 40kVA , 400V , Site Pre para tion and Installati on Manua l – 990 -2258 UPS Family Range and Comp onents 352m m Enclos ur es 523m m Enclos ur es 10/10 0 Ba s e-T P r ob e AP9619 N.
Intr oducti on – UPS Family Ran ge and Componen ts AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 7 Sy stem s izes, part Nos.
Intr oduction – UPS Family Range an d Components 8 AIS ® 3 000 10- 40kVA , 400V , Site Pre para tion and Installati on Manua l – 990 -2258 Battery Module One Battery M odule consists of 4 Battery Units (shipping in the UPS Enclosu re).
Intr oducti on – UPS Family Ran ge and Componen ts AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 9 Stab il izing Br acket Always install the Stabilizing Brackets on the 352mm Enclosure (shipped with the UPS) to en hance the stability o f the En closure.
Intr oduction – UPS Family Range an d Components 10 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 User inte rface Display: user-control interface used to conf igure the functionality , monitor the system, set alarm thresholds, and to provide audible an d visual alarms.
Intro ductio n – Opti ons AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 11 Options Battery Securing Bracket and Floor Anchoring In seismic are as , each Battery Module must be s ecured with a B attery Securing Bracket.
12 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Extended Run Battery Enclosure (X R Enclos ur e ) and B attery Modul e XR Enclosur e weights: 2 Batt ery Modul es 410.8k g 6 Batt ery Modules (4 of t he modules are shipp ed sepa rately on a p allet) 794.
Intro ductio n – Opti ons AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 13 Part Numbers for XR E nclosur es Part Number for Battery Module XR Enclosur e Enc.
Intr oduction – Options 14 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Ma inte nance By pass Pane ls wi th Po wer D istr ibut ion Ca pa bility The Mainte nance Bypass Panel provides overcurrent protectio n to the entire UPS syste m.
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 15 Site Pr eparation Ins tallatio n Space Requir eme nts Clearance for 523mm E ncl o sur es *) All physical installations must comply with all national standards. Allow for en ough working space b ehind the Enclosure for e lectrical work to be carried out (e.
Site Prepara t i on – Ins t a llat ion Spac e Requi rement s 16 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Clearance fo r stand-alone 352mm Enclosur es *) All physical installations must comply with all national standards.
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 17 Floo r Anchor ing Pr epar ation Dri llin g floo r hole s fo r floo r an cho ring Hole posi tions f or floo r ancho rs (st a nd -alon e Encl osu r es) Refer to this drawing for floor anchor positions for 523mm Enclosures.
Site Preparation – Floor Anchor ing Prepar ation 18 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Recom mende d mini mum num ber of flo or bol ts per Enclosu re: 4 (1 in each cor ner). Recommend ed floor bolt s ize: 8mm.
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 19 Operating Envir onment Operat ing condit ions Heat diss ipat ion Aud ible no ise Install the UPS in an indoor , temperature-controlle d area, free of conductive contaminants.
Site Preparation – Operating Environment 20 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Recommended s our ce connections The UPS must be s u pplied from a 400Y/230V 4 W + GND 5 0Hz s ource. CAUTION! V erify clockwise phase-rotation (L 1, L2, L3 ) and make sur e a neutral co nnection is present.
Site Prep aration – O p erating Environme nt AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 21 R eco mm end ed cu rrent protec ti on Note 1: If the available fault current of the installatio n is below 30kA, a lower Icu-rate d breaker can be used.
Site Preparation – Operating Environment 22 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Minimum setting of br eakers for 10kVA UPS Not e 1 : For the o utput value, the short-circuit-level is indicated.
Site Prep aration – O p erating Environme nt AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 23 Minimum setti ng of br eakers f or 20kV A UPS Note 1 : For the output value, the short-circuit-level is in dicated.
Site Preparation – Operating Environment 24 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Minimum setting of br eakers for 40kVA UPS Not e 1 : For the output va lue, the short-circuit level is indicated.
Site Prep aration – O p erating Environme nt AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 25 EPO s wit ch wi ri ng The UPS must b e connected to e ither a dry con tact or a 24V DC Emergen cy Power Off (EPO) swit ch.
26 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Basi c Wirin g Over view APC reco mmends that y ou request a wiring diagram f rom the electrician after completed elect ric al inst alla tion. A wirin g diagram is useful for su bsequent s e rv ice and troubleshooting.
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 27 Site Pr eparat ion Checkl ist System components. Have you – Sit e Pre pa rati on.
28 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Electric al Installation T otal-Power -Off Pr ocedur e Set the DC disconnect switch on th e XR Enclosure (if available) to the OFF position.
El ect rical I nst alla tion – Tota l-P ower -Off P roc edur e AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 29 W ARNI NG! Correct loc k-out procedures at mains breaker m ust be follo wed. If necessary , in stall a pad lock.
30 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Fr ont Panel Removal T o remo ve a Front Pan el, use a coin or similar , and turn th e 2 black lock devices away from the Display to horizontal level. Pull the Front Panel outwards to disengage the locking device at the top of the Enclosure.
Elect rical Inst allat ion – F ront Pan e l AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 31 Installation T o install a Front Panel, insert the two g uide taps positioned at the bottom of the Front Panel into the two slots at the bottom of the Enclosure.
32 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Syst em-Elect rica l Inform ation W ARNING! All elect ric al pow er a nd power co ntrol wi ring must be i nst all ed by a qu alifi ed electrician, an d must comply with local and na tional regulations for maximum power rating.
Elect rical Installat ion – Syst em-Elect rical In formation AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 33 Sour ce con n e ctio ns W ARNI NG! The UPS must b e supplied from a 400Y/230V 4W + GND 50Hz source.
34 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Wiring Make sure the UPS is in its location of us e before wiring begins. CAUTION! V erify clockwise phase-rotation (L 1, L2, L3 ) and make sur e a neutral co nnection (N) is present.
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 35 In put/O utp ut Wiri ng – Sin gle M ains (d efault ) The UPS is designed for both s ingle (defau lt ) and du al mains installations. Carry out the T otal- Power -Off Pro cedur e , and follow the below steps to install the UPS in a single-mains installation.
Elect rical Inst allation – I nput/Outp ut Wiring – Single Mai ns (de f au lt) 36 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Attach input cable lugs on L1, L2 and L3 input busbars (left side in the UPS), using the prov ided M6 he x scr ews.
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 37 Input/ Output Wiri ng – Dual Mains The UPS is designed for single mains installation as default.
38 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Remove the 2 M6x12 screws from Brackets A, B, and C an d remove all 3 br ackets. Attach the input ca ble lugs to input busbars L1, L2 , L3, using the p ro vided hex screws.
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 39 Communicat ion Wiring to EPO and Optional Equipment Pin connections J106 (XR Encl osur e) and J10 8 (EPO) Use only 1- 1½mm² copper wire f or the connec ti on of the Emergency Power Off (EPO) an d oth er o ptio nal equ ipme nt.
Elect rical Inst allat ion – Co mmunicat ion Wiring to EPO and O pti onal Equip m ent 40 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Pin connections J106 (UPS) to J200 (XR Enclosure - option) Pins 1 through 4 are f or battery measureme nt (only applicable to APC XR Enclosures).
Elec trical Inst allatio n – Communicat i o n Wiring to EPO and Opti onal AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 41 Pin connections J108 (for EPO wi r ing options) Connect the EPO cab le, using one of th e following 4 wiring conf iguratio ns.
42 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Gener al Char ge Se tting The general char ge settin g is set to 100% as default. From the Display it is p ossib le to adjust the ch ar g e levels to 75%, 50%, 25%, 10% and 0 % .
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 43 Leveling F eet Setting the l eveling fe et Set the leveling feet to ensure the UPS is h orizontal when it is in its final operating position.
44 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Floor Anchor ing (option) Flo or anc horing of stand -alon e syst ems In earth quake areas, it is recommended that the installation be bolted to the f loor , and that th e batteries b e secured in the Enclosure by th e Battery Securin g Brackets.
Elect rical In stallat ion – Fl oor Anch oring ( opti on) AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 45 Battery securing Attach two Battery Securing Brackets pe r Battery Module in such a way that one bracket secures two Battery Units.
46 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Wiring V e rification Pr ocedur e Use follo wing procedure to verif y that the UPS has been wired properly: Do no t conn ect batteries in the UPS.
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 47 Refer to re ar cove r for cont act numbers in o ther coun tries. 1 1. Reinstall all wiring acce ss panels and Front Panels to the UPS. For instructions regarding any optional equipment, refer to product-specific manuals.
48 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Installa tion Site C hecklis t This check list should be com pleted by the electrician after the wiring h as .
AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 49 LIMITED F ACTOR Y W ARRANTY The limited warranty provided by American Power Conversion Corporation (“A P C.
Elect rical I nstallation – L I MITED FACTORY WARRANTY 50 AIS® 3000 10 -40kVA, 4 00V, Sit e Prep aration and Insta llation Ma nual – 990 -2258 Dra wing s, d escript ions APC warrants for the W ar.
Elec trical Inst allati on – LIMITED FACTORY WARRANTY AIS® 3000 10-40kVA, 400V, Site P r epar ation and I nstal latio n Manual – 990-2 258 51 SERVICE IN CONNE CT ION WI TH THE PRODUCTS. THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN L IEU OF ALL OTHE R WARRANTIES AND RE MEDIES.
*990-2258* APC W orld wide Cust omer Support Cust ome r sup port fo r this o r any othe r APC pr oduc t i s availa bl e at no c har ge in a ny o f the f ollo wing w ays: • V isit the APC W eb site to access documents in th e APC Knowledge Base and to s ubmit customer supp ort req uests .
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