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Industrial Measurement and Control DR4300 Circular Chart Recorder Product Manual 44-01-25-14 12/03 Revision I.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 ii Copyright, Notices, and Trademark Printed in U.S.A. – © Copyright 2003 by Honeywell Revision I – December 2003 WARRANTY/REMEDY Honeyw ell warrants goods of its manufacture as being free of defective materials and faulty workmanship.
12/03 DR4300 Circular Chart Recorder Product Manual iii About This Document Abstract This manual contains instructions for installation, operation, and troubleshooting of the DR4300 Circular Chart Recorder. References The following list iden tifies all documents that may be sources of reference for material discussed in this publication.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 iv Symbol Definitions The following table li sts those symbol s used in this document to denot e certain conditions. Symbol Definition This CAUTION symbol on the equipment refe rs the user to the Product Manual for additional information.
12/03 DR4300 Circular Chart Recorder Product Manual v Contents 1. OVERVI EW .............................................................................................................. 1 1.1 Introduction .............................................
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 vi 4.2 Operator Interface on Recorder with Display and Keypad ......................................................... 72 4.3 Configuration (Recording and Output Set Up) .
12/03 DR4300 Circular Chart Recorder Product Manual vi i 6.1 Overview ....................................................................................................................... ........... 157 6.2 Replacing the Chart .....................
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 viii A. ACCURACY ......................................................................................................... 199 A.1 Overview ............................
12/03 DR4300 Circular Chart Recorder Product Manual ix Tables Table 2-1 Operating Limits and Condensed Specifications ....................................................................... ................ 12 Table 2-2 Mounting Flush in a New Panel Cutout .
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 x Table 4-33 Procedure for Resetting Totalizer .................................................................................. ........................ 137 Table 4-34 Procedure for Starting Timer .
12/03 DR4300 Circular Chart Recorder Product Manual xi Figures Figure 1-1 Guide to Manual’s Organization..................................................................................... .......................... 10 Figure 2-1 Overall Dimensions .
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 xii.
Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 1 1. Overview 1.1 Introduction Function The DR4300 recorder is a one or two pen m icroproce ssor-based circular chart recorder. The basic DR4301 (one pen) and DR4302 (two pen) recorders provide reliable, conve nient pen-drawn analog traces on preprinted 10 inch (250 mm ) charts.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 2 Communications The Modbus comm unication option perm its configuration of t he unit and monitori ng of process variables over a standard multi-drop serial co mmunications link.
Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 3 The six keys are used to select the real tim e value to be displayed, and to select set up parameters and their values during configuration. The displ ay and keypad are behind the door, protecti ng them from dirt .
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 4 1.2 Model Number Breakdown Introduction The model num ber breakdown is presented in the tables t hat follow. Note that not all options are available with all recorders.
Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 5 Model Number Table I - OUTPUT Description Model No. A vailability 4301 4321 4302 4322 4311 4331 4312 4332 Pen One None 0 _ _ _ .
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 6 Model Number Table II - INSTRUMENT OPTIONS Description Model No. A vailability 4301 4321 4302 4322 4311 4331 4312 4.
Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 7 Model Number Table III - PEN 1 OPTIONS Description Model No. A vailability 4301 4321 4302 4322 4311 4331 4312 4332 No Digital Inputs 0 _.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 8 NOTE 1: PID control options i nclude current output plus two discrete outputs for alarms. If ON-OFF or time-proport ioned simplex control is used, only one discrete output is available for an alarm .
Overv iew 12/03 DR4300 Circular Chart Recorder Product Manual 9 1.3 About This Manual All models described This manual cont ains instructions for installa tion, se t up, startup, operation, t roubleshooting, and repair of all recorder models listed in Subsection 1.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 10 SECTION 1 - Overview SECTIO N 3 - Configuration, Startup, and Operation of R ecorder without Di splay SECTION 4 - .
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 11 2. Installation 2.1 Overview Introduction Installation of the DR4300 recorder consists of mounting and wiring the recorder according to the instructions given in this section.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 12 Operating limits We recommend t hat you review and adhere to the opera ting limits listed in Table 2-1 when you in stall your recorder.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 13 Condition Specifications Input Filter Without Display: Analog with time constant of 3 seconds and digital w ith time constant of 1 second. With Display: Analog wi th time constant of 3 seconds and digital adjustable 0 seconds to 120 seconds.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 14 Condition Specifications Solid State Relay Output SPST solid state contacts cons isting of a triac NO output. Internally socketed. Resistive Load: 1.0 A @ 25 ° C for 120 Vac or 240 Vac.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 15 2.2 Mounting Considerations and Overall Dimensions Physical considerations The recorder can be mounted flush in a panel or on the surface of a panel or wall using the mounting kit supplied with the recorder.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 16 2.3 Mounting Methods 2.3.1 Introduction Overvi ew This section provides inst ructions for mounting t he recorder using one of the following me thods: • Flush in a panel (Subsection 2.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 17 2.3.2 Mounting Flush in Panel (New Panel Cutout) Procedure Refer to Figure 2-3 and follow the procedure in Tabl e 2- 2 to make a new cutout in a panel and m ount your recorder in the cutout.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 18 2.3.3 Panel Mounting Recorder w ith NEMA4 or Heavy Duty door Refer to Figure 2-4 and follow the procedure i n Table 2-3 to panel mount your recorder i f it has a NEMA4 or Heavy Duty door.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 19 Notch Pan Head Screw 8-32 x 1/2 inch Hex Head Bolt 1/4-20 x 3/8 inch Hex Head Bolt 1/4-20 x 3/4 inch Bracket Side View NOTE: Mounting brackets and attaching hard ware are included in kit 307550 65-502; panel gasket suppl ied in kit 51197657 -501.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 20 2.3.4 Mounting on a 2-inch pipe Refer to Figure 2-5 and follow the procedure i n Table 2-4 to mount your recorder on a 2-inch pi pe.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 21 2.3.5 Mounting on Surface (of Panel or Wall) Procedure Refer to Figure 2-6 and follow the procedure in Table 2-5 to mount your recorder on a surface (panel or wall).
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 22 181.36 7.14 163.32 6.430 18.03 0.710 196.22 7.725 369.6 14.550 Hole Pattern Reference: millimeters inches 21409 NOTE: These screws must be supplied by user; all other mounting hardware is supplied with recorder.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 23 Taking electrical noise precautions Electrical noise is com posed of unabated electrical signal s which produce undesirable effects in measurement and control circuits. Digital equipment is especially sensitive to the effects o f electrical noise.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 24 Recommended w iring routing The case is equipped with num erous knock-outs (plugs) for wiring conduits (see Figure 2-2). To see recomm ended use of these points of entry for various ty pes of wiring, refer to Figure 2-7 and Figure 2-8.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 25 TB1 TB2 P3D TB5 TB4 TB3 TB1 TB2 P3D TB5 TB4 TB 3 Pen 2 Mai n Printed C ircui t Board Pen 1 Main Printed C ircui t Board J3 Communi cations Printed C ircui t Board 24 V Power Suppl y RS485/422 Communi cations Inputs 1 and 2 A C Filt er Assembly A.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 26 Wire bundling recommendations Bundling together the wrong wires can adversel y affect the recorder’s performance. Table 2-6 shows which wire functions m ay usually be bundled t ogether.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 27 2.5 Input Wiring Introduction This section describes procedures for wiring power, an alog inputs, optional digi tal inputs, and the opti onal comm unication link. 2.5.1 Pow er Wiring Introduction Recorder models are avai lable for use with 100 to 240 Vac or 20 Vdc to 27 Vdc power.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 28 Table 2-8 Procedure for Pow er Wiring Models Step A ction 1 Open the recorder door. Loosen t he captive screw in the chart plate and swing the plate out. 2 Locate the power terminal block for y our recorder model.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 29 Main PCA Pen 2 Main PCA Pen 1 3 24821 7 TB2 TB1 7 TB2 TB1 100 Vac to 240 Vac L2/N L1/H 1 2 4 It is the user’s responsibi lity to p.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 30 Main PCA Pen 2 Main P CA Pen 1 It is the user’s responsibi lity to provide a switch and non-time delay (North America), quick-ac ting, high breaking capacity, Type F, (Europe) 1/2 A, 250 V fuse(s) or circuit-breaker as part of the insta llation.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 31 2.5.2 Analog Input Wiring Introduction The input for pen channel 1 is wired t o TB2 on the printed circuit assem bly (PCA) on the right (when facing recorder). The input for pen channel 2 is wi red to TB2 on the PCA on the left.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 32 Be sure that t hermocouple extension wi re matches thermocoupl e type • • Keep resistanc e of all wires equal Use 18 gauge copper wire for lengths up to 150 feet.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 33 2.5.3 Digital Inputs (Optional) Introduction If the recorder hardware supports optional digi tal inputs, the inputs are wi red to the terminal bl ock on the digital i nput board mounted on stand-offs on the pri n ted circuit assembly for the pen channel.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 34 7 TB2 TB1 7 TB2 TB1 Main PCA Pen 2 Main PCA Pen 1 24142 J9 Digital Input Switch #1 Digital Input Switch #2 Connect.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 35 2.5.4 Communication (Optional) Introduction If the recorder hardware supports optional M odbus RTU communi cation, the comm unication link is wi red to the termi nal block on the comm unication board in the upper left corner of the case.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 36 7 TB2 TB1 7 TB2 TB1 Main PC A Pen 2 Ma in PC A Pen 1 Com muni cat i on P CA Com muni cat i ons ma st er J3 SHLD Tx.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 37 2.6 Output Wiring ATTENTION The recorder is available with several options a nd multiple output algorithms. Output terminal use depends on which output algorithm and options are used.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 38 Insulation of output w ires The insulation of wires connected t o the relay output term inals shall be rated for the highest voltage involved.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 39 7 TB2 TB1 7 TB2 TB1 Main PC A Pen 2 Main PCA Pen 1 24823 TB3 Load Supp ly Power Relay #1 Load Rel ay #2 Load Load Supp ly Power TB4 .
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 40 Main PCA Pen 2 Main PCA Pen 1 24145A 7 TB2 TB1 7 TB2 TB1 TB3 Cust omer Sup pl ied Elect romechani cal Rela y _ + T.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 41 2.6.2 Current Output Introduction 4 to 20 mA current outputs are opti onally available for each pen channe l in the recorder models having display and keypad.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 42 TB5 Load 0-600 Ohms Curren t Output or Auxil ia ry Output _ + 7 TB2 TB1 7 TB2 TB1 Ma in PC A Pen 2 Main PC A Pen 1.
Installation 12/03 DR4300 Circular Chart Recorder Product Manual 43 2.6.3 Transmitter Pow er Out Introduction A recorder model is available that provides +24 Vdc power out to a tran smitter. Procedure Refer to Figure 2-17 and follow the pro cedure in Table 2-15 to wire the transmitter power out.
DR4300 Circular Chart Recorder DR4300 Circular Chart Recorder Product Manual 12/03 44 7 TB2 TB1 7 TB2 TB1 -V +V 24 V Outp ut Transmitter Power M odule 24 Vdc* * See transmitter's instruction m anual for power supply/receiver wiri ng details.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 45 3. Configuration, Startup, and Operation of Basic Recorder without Display 3.1 Overview Introduction Set up the functionality of the models that do not have a display and keypad usi ng configurati on and input switches.
DR4300 Circular Chart Recorder 46 DR4300 Circular Chart Recorder Product Manual 12/03 3.2 Configuration (Recording Set Up) 3.2.1 Setting Configurat ion and Input Switches Introduction Configuration switches SW1 (see Figur e 3-1) and input switches SW6 are provided on each printed circuit assembly associated with a pen channel.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 47 1 2 3 4 5 6 ON 7 8 P1 P2 P3 Keyboard/Display Connector SW1 Configuration Switc.
DR4300 Circular Chart Recorder 48 DR4300 Circular Chart Recorder Product Manual 12/03 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 8 0 1 0 0 1 2 0 1 4 0 2 0 4 0 6 0 .
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 49 Table 3-2 Configuration and Input Sw it ch Settings for Models w ithout Display = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.
DR4300 Circular Chart Recorder 50 DR4300 Circular Chart Recorder Product Manual 12/03 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 51 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
DR4300 Circular Chart Recorder 52 DR4300 Circular Chart Recorder Product Manual 12/03 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 53 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
DR4300 Circular Chart Recorder 54 DR4300 Circular Chart Recorder Product Manual 12/03 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 55 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
DR4300 Circular Chart Recorder 56 DR4300 Circular Chart Recorder Product Manual 12/03 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 57 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
DR4300 Circular Chart Recorder 58 DR4300 Circular Chart Recorder Product Manual 12/03 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 59 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
DR4300 Circular Chart Recorder 60 DR4300 Circular Chart Recorder Product Manual 12/03 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 61 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
DR4300 Circular Chart Recorder 62 DR4300 Circular Chart Recorder Product Manual 12/03 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 63 = off = on Any RTD marked w ith an asterisk is IEC Alpha = 0.00391 All other RTDs are IEC A l pha = 0.00385 ⌧ in column for SW6 sw itch 2 = see Subsection 3.
DR4300 Circular Chart Recorder 64 DR4300 Circular Chart Recorder Product Manual 12/03 3.2.2 Setting SW6 Sw itch 2 Off for RTD actuation For thermocouple and mV inputs, the setting of SW6 switch 2 affects the displayed input in case of burnout or other input fail ure.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 65 3.3 Startup and Operation of Recorder without Display 3.3.1 Overview Introduction This subsection provides procedures and reference in form ation for operating the recorder m odels that do not have a display.
DR4300 Circular Chart Recorder 66 DR4300 Circular Chart Recorder Product Manual 12/03 3.3.2 Preparing the Recorder for Operation Introduction Before applying power to the recorder , complete these preparation tasks. ATTENTION Never mov e the pen arms w hen the unit is o perating unless adju sting the pen alignment as described in Section 7.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 67 3.3.3 Running the Optional Step Test Introduction You can test the recorder’s mechani cal operation by running a “step test”.
DR4300 Circular Chart Recorder 68 DR4300 Circular Chart Recorder Product Manual 12/03 Step Action/Result Graph ic 9 At the conclusion of the test turn off the power to the recorder. 10 Being careful of the sh ock hazard at TB1 , place run switch SW5 to the run position (toward the bottom of the board) on each PCA.
Configuration, Sta rtup, and Operation of Recorder without Display 12/03 DR4300 Circular Chart Recorder Product Manual 69 3.3.4 Startup Introduction The recorder is almost read y for operation when y ou have: • mounted and wired the recorder as described in Secti on 2 • set up the recorder as described in Subsection 3.
DR4300 Circular Chart Recorder 70 DR4300 Circular Chart Recorder Product Manual 12/03.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 71 4. Configuration, Startup and Operation of Recorder with Display 4.1 Overview Introduction This section provides inst ructions for configuring, starti ng, and operating DR4300 recorder models havi ng a display and keypad.
DR4300 Circular Chart Recorder 72 DR4300 Circular Chart Recorder Product Manual 12/03 4.2 Operator Interface on Recorder with Display and Key pad Introduction The DR4311, DR4312, DR4331 and DR4332 m o.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 73 Key functions Table 4-1 shows each key on the operator interface and defines its function. Table 4-1 Key Functions Key Function SET UP • Places the recorder in t he configuration set up group sele ct mode.
DR4300 Circular Chart Recorder 74 DR4300 Circular Chart Recorder Product Manual 12/03 Key Function • Increases the setpoint, output, or c onfiguration values displayed.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 75 4.3.2 Configuration Prompts Diagram: prompt hierarchy Figure 4-2 is an overview of the hierarchy of set up groups and their associated function prom pts.
DR4300 Circular Chart Recorder 76 DR4300 Circular Chart Recorder Product Manual 12/03 Set Up Group Function Prompts REM SW REMSW1 REMSW2 DSPLAY BLANK TOGGLE LOCK LOCK ALIN For pen alignment—see Sect.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 77 4.3.3 How to Get Started Read the configuration tips Read Subsection 4.3.4 “Confi guration Tips” . These tips will help you config ure your record er quickly and easily.
DR4300 Circular Chart Recorder 78 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.4 Configuration Tips Introduction Table 4-2 contains tip s that will help you enter th e configuratio n data more quickly. If you can n ot change configuration parame ters, check the status of the “LOCK” param eter (see Subsection 4.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 79 4.3.5 Switch Settings 4.3.5.1 Introduction Significance of hardw are sw itches i.
DR4300 Circular Chart Recorder 80 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.5.2 Setting SW6 Input Sw itches SW6 sw itches 1, 3, 4, 5, 6 define input type In a recorder model having a displ ay and keypad the input switches at SW6 must be set to mat ch the type of input to be used.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 81 4.3.5.3 Setting SW6 Burnout Sw itch Overvi ew What happens to the displayed inpu.
DR4300 Circular Chart Recorder 82 DR4300 Circular Chart Recorder Product Manual 12/03 If the switch and the set up param eter do not m atch, opera tor confusion may result. For exam ple, in case of mism atch the displayed value coul d first go under ra nge, then quickly go over range.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 83 4.3.6 Configuration Procedure Introduction The configuration prom pts are sequenced in a group/function hierarchy as shown in Fi gure 4-2.
DR4300 Circular Chart Recorder 84 DR4300 Circular Chart Recorder Product Manual 12/03 Step Operation Press Result 4 Select other function parameters FUNC • Successive presses of the FUNC key will sequentially display the other function prompts of the set up group you have selected.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 85 4.3.7 Input Parameters Set Up Group Introduction These are the parameters requi red to configure the temperature unit s, decimal location, act uation, high and low range values in engineering units, bias, filter, and burnout.
DR4300 Circular Chart Recorder 86 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition IN TYP * IEC Alpha = 0.00385 **IEC Alpha = 0.00391 ***These input selections are not available on Limit Control units.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 87 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Defi.
DR4300 Circular Chart Recorder 88 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition BRNOUT NONE [factory setting] UP DOWN BURNOUT PROTECTION (INPUT FA ILURE) provides most input types w ith upscale or downscale pr otection if the input fails.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 89 4.3.8 Pen Parameters Set Up Group Introduction The functions in this group are used to configure the pen(s). The procedure for configuring each pen is the same.
DR4300 Circular Chart Recorder 90 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.9 Chart Parameters Set Up Group Introduction The functions in this group are used to specify proper chart function. For a 2-pen recorder the desired input channel is displayed on the left side of the operator interface.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 91 4.3.10 Totalizer Parameters Set Up Group Introduction If the recorder hardware supports totalizer funct ions, the functions in this group are used to calcul ate and display the tota l flow volume as m easured by the input.
DR4300 Circular Chart Recorder 92 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition INP EU NONE [factory setting] CuFt GAL CuMt LITR AcFt HMTR ENGINEERING UNITS OF INPUT SIGNA L NONE—Disables EU conversions and disables TOT EU and TOT DP functions.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 93 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Defi.
DR4300 Circular Chart Recorder 94 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.11 Control Parameters Set Up Group Introduction If the recorder hardware supports outputs, the functi ons in this group are used to configure how the recorder will control the process.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 95 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Defi.
DR4300 Circular Chart Recorder 96 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition CTRA LG (continued) PID A NOTE: PID A should not be used for proportional only action (that is, no integral (reset) action).
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 97 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Defi.
DR4300 Circular Chart Recorder 98 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition FA ILSF 0 % to 100 % [factory setting = 0] FA ILSAFE OUTPUT VA LUE —Select the value you want the output to be when pow er is restored after a pow er down.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 99 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Defi.
DR4300 Circular Chart Recorder 100 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.12 Tuning Parameters Set Up Group Introduction Tuning consists of establ ishing the appropriate values for tuning constants so that your recorder responds correctly to changes in p rocess variable and setpo int.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 101 Tuning group prompts Table 4-10 lists all the parameters in the t uning set up group. For a 2-pen recorder, the desired input channel is displayed on the left si de of the operator interface.
DR4300 Circular Chart Recorder 102 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition RA TE T 0.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 103 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition PB2 or GA IN 2 0.1 % to 999.9 % or 0.1 to 999.
DR4300 Circular Chart Recorder 104 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.13 Setpoint Ramp/Program Set Up Group Introduction All model s supporting control can be configured to ra mp the setpoint between the current l ocal setpoint and a final local setpoint over a timer interval of from 1 minut e to 255 minutes.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 105 4.3.14 Timer Set Up Group Introduction The timer option allows you to co nfigure a timeout perio d and to select the timer start by either the keyboard (Increment or Decrem ent key) or Alarm 1.
DR4300 Circular Chart Recorder 106 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.15 Alarms Set Up Group Introduction If the recorder hardware supports outputs, one or both rela ys can be used for alarming.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 107 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Def.
DR4300 Circular Chart Recorder 108 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition A 2 HYS 0.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 109 4.3.16 Auxiliary Output Set Up Group Introduction The auxiliary output set up g.
DR4300 Circular Chart Recorder 110 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition AUX O UT (continued) DE DEVIATION (Process Variable minus Setpoint) — Represents –100 % to +100 % of the selected PV span in engineering units.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 111 4.3.17 Communication Set Up Group Introductions If the hardware supports the Modbus com munication opti on, use the prompts in the com munication set up group to configure comm unication param eters.
DR4300 Circular Chart Recorder 112 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.18 Remote Sw itch (Digital Inputs) Set Up Group Introduction If the hardware supports optional digi tal input.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 113 Table 4-16 Remote Sw itch Parameter Definitions Low er Display Prompt Upper Dis.
DR4300 Circular Chart Recorder 114 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.19 Display Parameter Set Up Group Introduction Using the BLANK function, the displa y can be set to turn off a configured number of seconds aft er the last press of any key.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 115 4.3.20 Lock Out Parameter Set Up Group Introduction This is the param eter used to lockout any unauthorized changes to the recorder’s configuration, calibration, and pen alignment parameters.
DR4300 Circular Chart Recorder 116 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.21 Configuration Record Sheet Keep a record Enter the value or selection for each prompt on the conf iguration record sheet so you will have a record of how your instrume nt was configured.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 117 RECORDER TAG NAME _________________________________________ Group Prompt Functi.
DR4300 Circular Chart Recorder 118 DR4300 Circular Chart Recorder Product Manual 12/03 4.3.22 Limit Control Configuration Special configuration for control and alarms The DR4300 is available as a l imit controll er. Most set up groups described in Subsect ions 4.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 119 4.4 Startup of Recorder with Display and Key pad 4.4.1 Overview Introduction This subsection provides procedures and reference in form ation for startup and operati on of a recorder having a display and key pad.
DR4300 Circular Chart Recorder 120 DR4300 Circular Chart Recorder Product Manual 12/03 4.4.2 Preparing the Recorder for Startup Introduction Before applying power to the recorder , complete these preparation tasks. ATTENTION Never mov e the pen arms w hen the unit is o perating unless adju sting the pen alignment as described in Section 8.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 121 4.4.3 Running the Optional Step Test Introduction You can test the recorder’s mechan ical operation by running a step test. This test is initiated using the keypad as described in Table 4-21.
DR4300 Circular Chart Recorder 122 DR4300 Circular Chart Recorder Product Manual 12/03 Step Press Action/Result 5 DISP and MA N AUT O RESET together You will see: SLF TST Lower Display PASS Upper Displa y Refer to Section 8 if step test fails. 6 Check to see that the recorder is generating a step pat tern on the chart as shown in Figure 4-5.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 123 4.4.4 Completing Prep aration and Startup 4.
DR4300 Circular Chart Recorder 124 DR4300 Circular Chart Recorder Product Manual 12/03 4.4.4.3 Diagnostic tests Tests run automatically When the recorder is powered-up, self-diagnostics are run by t he software. As the tests in Table 4-23 are run, the displa y indicates whether the tests were passed or fai led as described below.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 125 4.4.4.4 Check the displays and key s Procedure Use the procedure in Table 4-24 to run the optional display and key test.
DR4300 Circular Chart Recorder 126 DR4300 Circular Chart Recorder Product Manual 12/03 4.4.4.5 Startup procedure Procedure Use the procedure listed in Tabl e 4-25 to start the recorder. Open the recorder door (if the recorder does not have the optional keypad on the outside of the door).
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 127 Step Operation Press Ac tion/Result 5 Enter the setpoint DISP until Upper Display shows the input (PV) value. Lower Display SP and the setpoint value for the selected channel.
DR4300 Circular Chart Recorder 128 DR4300 Circular Chart Recorder Product Manual 12/03 4.5 Operation of Recorder with Display and Key pad 4.5.1 Monitoring Your Recorder 4.5.1.1 Overview Introduction In addition to the historical chart r ecord, you can monitor the recorder’s indi cators and displays to see real time val ues of inputs.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 129 Meaning of indicators During normal operation, the indicators will light for th e reasons shown in Table 4-26.
DR4300 Circular Chart Recorder 130 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.1.3 View ing the operating parameters Contents of display The upper display uses four characters to di splay the value of the input.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 131 4.5.1.4 Diagnostic Error Messages Recorders with display s run background tests as described in Section 8 – Troubl eshooting and Pen Alignment of Recorders with Display to verify data and memory integrity.
DR4300 Circular Chart Recorder 132 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2 Operator Functions 4.5.2.1 Overview Actions an operator can initiate An operator can do the following: • change the control mode (AUTO/ MANUAL) and adjust the output ma nually (see Subsection 4.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 133 4.5.2.2 Changing Control Mode and Adjusting Output Manually Available modes The recorder can operate in one of two modes.
DR4300 Circular Chart Recorder 134 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2.3 Changing the Control Setpoint Procedure The recorder can be set up for control on pen channel 1 and/or 2 as described earlier in this secti on. Follow the procedure in Table 4-30 to change the control setpoi nts.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 135 4.5.2.4 View ing and Changing Alarm Setpoints Introduction If the recorder hardware supports outputs, one or both rela ys can be used for alarming.
DR4300 Circular Chart Recorder 136 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2.5 Selecting Factory or Field Calibration Values Introduction Recorders are calibrated at the f actory. The calibration values for each pen channel are stored on the printed circuit assem bly associated with the pen.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 137 4.5.2.6 Resetting the Totalizer Introduction The models having a display an d keypad are availab le with an optional to talizer to calculate and disp lay the total flow volum e as measured by the pen channel’s i nput.
DR4300 Circular Chart Recorder 138 DR4300 Circular Chart Recorder Product Manual 12/03 4.5.2.7 Starting the Timer Introduction The DR4300 is available wi th an optional tim er. This timer can be confi gured to be started by Alarm 1 or the keypad. (If the recorder supports digita l inputs, one can be used to trigger the tim er.
Configuration, Sta rtup, and Operation of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 139 4.5.2.8 Resetting the Limit Controller Introduction The DR4300 is available as a limit controller. On each pen channel’s printed circuit assem bly Relay 1 is used for limit control.
DR4300 Circular Chart Recorder 140 DR4300 Circular Chart Recorder Product Manual 12/03.
Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 141 5. Input and Output Calibration for Recorder with Display 5.1 Overview Introduction This section explains how to fi eld calibrate analog input s, as well as a 4 to 20 mA current output for a model having a display and keypad.
DR4300 Circular Chart Recorder 142 DR4300 Circular Chart Recorder Product Manual 12/03 5.2 Input Calibration Minimum and Maximum Range Values Minimum and maximum range values You should calibrate the recorder for the m inimum (0 %) and maxim um (100 %) range values of your particular sensor.
Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 143 Table 5-1 Voltage and Resistance Equivalents for 0 % and 100 % Range Values Sensor Type PV Input Range Range Values* Thermocouples °F °C 0 % 68 °F/20 °C 100 % B 105 to 3300 41 to 1816 0 mV 13.
DR4300 Circular Chart Recorder 144 DR4300 Circular Chart Recorder Product Manual 12/03 5.3 Input Calibration Preliminary Information Equipment needed Table 5-2 lists the equipment required to calibrate vari ous types of inputs.
Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 145 Disconnect the field w iring Depending on which input (1 or 2) you pl an to calibrate, tag and disconnect any field wiring connected t o the input term inals on the printed circuit assem bly for the appropriate pen channel .
DR4300 Circular Chart Recorder 146 DR4300 Circular Chart Recorder Product Manual 12/03 5.4 Input Calibration Set Up and Wiring 5.4.1 General Calibration Set Up DIP sw itch settings Before starting the.
Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 147 5.4.2 Thermocouple Inputs Using a Compensated Calibrator Refer to Figure 5-2 and wire the recorder acco rding to the procedure given in Table 5-5.
DR4300 Circular Chart Recorder 148 DR4300 Circular Chart Recorder Product Manual 12/03 5.4.3 Thermocouple Inputs Using an Ice Bath or Ice Point Reference Refer to Figure 5-3 and wire the recorder acco rding to the procedure given in Table 5-6.
Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 149 5.4.4 RTD (Resistance Temp erature Detector) Inputs Refer to Figure 5-4 and wire the recorder acco rding to the procedure given in Table 5-7.
DR4300 Circular Chart Recorder 150 DR4300 Circular Chart Recorder Product Manual 12/03 Millivolts, Volts and Milliamps inputs Refer to Figure 5-5 and wire the recorder acco rding to the procedure given in Table 5-8.
Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 151 5.5 Input Calibration Procedure Introduction Before performing this procedure, be sure the record er is wi red for calibration as described in Subsection 5.
DR4300 Circular Chart Recorder 152 DR4300 Circular Chart Recorder Product Manual 12/03 Step Description Press A ction/Result 2 Calibrate 0 % FUNC You will see: APLY U pp er Dis p la y INZERO Lower Display • Adjust your calibration device to an output signal equal to the 0 % range value for your particular input type.
Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 153 5.6 Current Output Calibration Introduction Calibrate the recorder so that the output provides the required am ount of current over the desired range.
DR4300 Circular Chart Recorder 154 DR4300 Circular Chart Recorder Product Manual 12/03 Procedure The procedure for calibrating the current proport ional output is list ed in Table 5-11.
Input and Output Calibration for Recorder with Display 12/03 DR4300 Circular Chart Recorder Product Manual 155 Step Description Press A ction/Result 4 Exit Calibration Mode FUNC The recorder stores the span value. Repeat procedure for the other pen. Remove power from recorder and disconnect the milliammeter and connect output wiring.
DR4300 Circular Chart Recorder 156 DR4300 Circular Chart Recorder Product Manual 12/03.
Routine Maintenance 12/03 DR4300 Circular Chart Recorder Product Manual 157 6. Routine Maintenance 6.1 Overview Introduction Unless the recorder’s location will expose it to dust, the DR4300 record er does not require any periodic maintenance except the replacement of the chart and ink cartridges.
DR4300 Circular Chart Recorder 158 DR4300 Circular Chart Recorder Product Manual 12/03 6.2 Replacing the Chart Procedure Refer to Figure 6-1 and follow the procedur e in Table 6-1 to replace the chart. Table 6-1 Procedure for Replacing the Chart Step A ction 1 Turn off the power to the recorder, then open the door.
Routine Maintenance 12/03 DR4300 Circular Chart Recorder Product Manual 159 6.3 Replacing the Ink Cartridge Procedure Refer to Figure 6-1 and follow the procedure in Table 6-2 to replace the ink cartridge. Table 6-2 Procedure for Replacing the Ink Cartridge Step A ction 1 Remove the power from t he recorder, then open the door.
DR4300 Circular Chart Recorder 160 DR4300 Circular Chart Recorder Product Manual 12/03 6.4 Maximizing Pen Life Steps for maximizing pen life Table 6-3 lists steps that will help maximize the life of recorder pens.
Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 161 7. Troubleshooting and Pen Alignment of Basic Recorder without Display 7.1 Overview Introduction This section explains how to use observabl e symptoms of fai lure to troubleshoot the recorder model s that do not have a display.
DR4300 Circular Chart Recorder 162 DR4300 Circular Chart Recorder Product Manual 12/03 Types of problems Instrument perform ance can be advers ely affected by install ation and application problem s as well as by hardware problems.
Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 163 7.2 Observable Symptoms of Failure Introduction If erratic operation is observed , refer to the failure symptoms in Table 7-1, then follo w the appropriate troubleshooting procedure in Subecti on 7.
DR4300 Circular Chart Recorder 164 DR4300 Circular Chart Recorder Product Manual 12/03 7.3 Troubleshooting Procedures 7.3.1 Overview Introduction The troubleshooting procedures for the observable sym ptoms of failure are present ed in the same order as they appear in Table 7-1.
Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 165 7.3.2 Recorder Failure Troubleshooting Procedure Table 7-2 explains how to troubleshoot recorder failure symptom s.
DR4300 Circular Chart Recorder 166 DR4300 Circular Chart Recorder Product Manual 12/03 7.3.3 Pen Trace Troubleshooting Procedure Table 7-3 explains how to tr oubleshoot a pen trace problem.
Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 167 7.3.4 Chart Rotation Troubleshooting Procedure Table 7-4 explains how to troubleshoot a chart rotation problem .
DR4300 Circular Chart Recorder 168 DR4300 Circular Chart Recorder Product Manual 12/03 7.3.5 Troubleshooting Erratic Pen Movement Procedure Table 7-5 explains what to do if t he pen remains at the high end of range when the input signal is low.
Trouble shooting and Pen A lignment of Recorder w ithout Display 12/03 DR4300 Circular Chart Recorder Product Manual 169 7.4 Alignment of Pen at Zero and 100 % Procedure You can align the pens to the zero and 100 % positions on the chart using the procedure in Table 7-6.
DR4300 Circular Chart Recorder 170 DR4300 Circular Chart Recorder Product Manual 12/03 Step A ction Graphic 9 To fine-tune the alignment of t he pen, press the raise switch SW4 or lower sw itch SW3 until the pen tip is aligned with the 100 % line on the chart.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 171 8. Troubleshooting and Pen Alignment of Recorder with Display 8.1 Overview Introduction This section explains how t o troubleshoot the record er models having display and keypad.
DR4300 Circular Chart Recorder 172 DR4300 Circular Chart Recorder Product Manual 12/03 Types of problems Instrument perform ance can be advers ely affected by install ation and application problem s as well as by hardware problems.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 173 8.2 Troubleshooting Aids Self diagnostics The software runs self-diagnostic t ests to monitor the recorder’s general stat e. Tests are run when the unit is powered up and as a background task during operati on.
DR4300 Circular Chart Recorder 174 DR4300 Circular Chart Recorder Product Manual 12/03 8.3 Self Diagnostics 8.3.1 Pow er up tests Tests run automatically When the recorder is powered-up, self-diagnostics are run by t he software. As the tests in Table 8-2 are run, the display indicates whether the tests were passed or failed as descri bed below.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 175 8.3.2 View Status of Tests Procedure The status of self-diagnostic tests can be viewed using the procedure in Table 8-3. Note that “FAILSF” is not a test.
DR4300 Circular Chart Recorder 176 DR4300 Circular Chart Recorder Product Manual 12/03 8.3.3 Background Tests Tests run automatically During normal operat ion of the recorder, tests of the configuration and cal ibration run in the background.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 177 Table 8-4 Error Messages Low er Display Indication Type of Test Reason For Failure How to Correct the Probl em CALERR power-up background The working calibration constants in the recorder are in error or corrupted in memory.
DR4300 Circular Chart Recorder 178 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Indication Type of Test Reason For Failure How to Correct the Probl em INP FL background Recorder detects an input failure. Two consecutive failures of input 1 integration (f or example, recorder cannot make analog to digital conversion.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 179 8.4 Observable Symptoms of Failure Introduction In addition to the error m essage prompts, there are observable sym ptoms of failure that can be identified by noting the erratic recorder functi ons.
DR4300 Circular Chart Recorder 180 DR4300 Circular Chart Recorder Product Manual 12/03 8.5 Troubleshooting Procedures 8.5.1 Overview Introduction The troubleshooting procedures for the observable sym ptoms of failure are present ed in the same order as they appear in Table 8-5.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 181 8.5.2 Recorder Failure Troubleshooting Procedure Table 8-6 explains how to troubleshoot recorder failure symptom s.
DR4300 Circular Chart Recorder 182 DR4300 Circular Chart Recorder Product Manual 12/03 8.5.3 Pen Trace Troubleshooting Procedure Table 8-7 explains how to troubles hoot a problem with the pen trace not m atching the (correct) displayed value, assuming that the pen channel is configured to trace the input value.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 183 8.5.4 Chart Rotation Troubleshooting Procedure Table 8-8 explains how to troubleshoot a chart rotation problem .
DR4300 Circular Chart Recorder 184 DR4300 Circular Chart Recorder Product Manual 12/03 8.5.5 Troubleshooting Erratic Pen Movement Procedure Table 8-9 explains what to do if t he pen remains at the high end of range when the input signal is low.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 185 8.5.7 Troubleshooting Relay Output Procedure Table 8-11 explains what to do if t he displayed output does not agree wit h the single relay or dual relay control output.
DR4300 Circular Chart Recorder 186 DR4300 Circular Chart Recorder Product Manual 12/03 8.5.8 Troubleshooting External Alarm Function Procedure Table 8-12 explains what to do if t he external alarm function does not operate properly.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 187 8.5.10 Troubleshooting M odbus Communications Procedure Table 8-14 explains what to do if Modbus communications are not successful.
DR4300 Circular Chart Recorder 188 DR4300 Circular Chart Recorder Product Manual 12/03 8.6 Alignment of Pen at Zero and Span Introduction If the pen trace does not track at th e correct chart incremen.
Trouble shooting and Pen A lignment of Recorder w ith Display 12/03 DR4300 Circular Chart Recorder Product Manual 189 Step Press A ction/ Result 8 or To set tip of pen 1 (purple) on zero scale line of chart ± 0.
DR4300 Circular Chart Recorder 190 DR4300 Circular Chart Recorder Product Manual 12/03.
Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 191 9. Parts List 9.1 Overview Introduction This section provides the replacement parts lis ts for the DR4300 Circular Chart Recorder.
DR4300 Circular Chart Recorder 192 DR4300 Circular Chart Recorder Product Manual 12/03 9.2 Exploded Views Door assembly Figure 9-1 is an exploded view of the door assem bly.
Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 193 Chart plate Figure 9-2 is an exploded view of the chart pl ate a ssembly. Table 9-2 is a list of the associated part numbers.
DR4300 Circular Chart Recorder 194 DR4300 Circular Chart Recorder Product Manual 12/03 Basic recorder components w ithout options Figure 9-3 is an exploded view of the recorder.
Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 195 Table 9-3 Basic Recorder Parts Key Part Number Description Recommended Spare Parts Per Quantity per Unit 10 100 1 51404453-501 514044.
DR4300 Circular Chart Recorder 196 DR4300 Circular Chart Recorder Product Manual 12/03 12 conductor f lat f lexi ble cabl e- 51309650-002 Pen 1 Motor Dis play / Keyboard Pen 1 Pen 2 12 conductor fl at.
Parts List 12/03 DR4300 Circular Chart Recorder Product Manual 197 12 condu ctor fl at f lexibl e ca ble- 51309650-002 Pen 1 Motor Dis play / Keyboard Pen 1 Pen 2 12 co nductor flat flexible cable- 51.
DR4300 Circular Chart Recorder 198 DR4300 Circular Chart Recorder Product Manual 12/03.
A pp endix A - A ccuracy 12/03 DR4300 Circular Chart Reco rder Model Product Manual 199 A. Accuracy A.1 Overview Reference accuracy The reference accuracy varies according to the type of input actuation. • Typical reference accuracy fo r each type of input is s upplied in Subsection A.
DR4300 Circular Chart Recorder 200 DR4300 Circular Chart Recorder Product Manual 12/03 A.2 Typical Reference Accuracy Table A-1 Typical Reference Accuracy Types of Input A ctuations Range Reference Ac.
A pp endix A - A ccuracy 12/03 DR4300 Circular Chart Reco rder Model Product Manual 201 Table A-1 Typical Reference Accuracy , Continued Types of Input A ctuations Range Reference Accuracy* wit h Fiel.
DR4300 Circular Chart Recorder 202 DR4300 Circular Chart Recorder Product Manual 12/03.
Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 203 B. Available 10-inch Charts B.1 Single Range Charts Table B-1 lists t he chart part numbers for the available 10-inch single range charts. + indicates the chart is used i n Table 3-2 configurations; no mark i ndicates recorder with display i s required.
DR4300 Circular Chart Recorder 204 DR4300 Circular Chart Recorder Product Manual 12/03 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX K Thermocouple –18 to 1320 C 031 031 0 to .
Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 205 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX Linear –200 to +200 199 –100 to .
DR4300 Circular Chart Recorder 206 DR4300 Circular Chart Recorder Product Manual 12/03 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX 0 to 200 010 + 004 + 0 to 300 050 + 050 + 0 .
Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 207 Chart Type Range Units 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX –100 to +50 C 091 –100 to +100 C.
DR4300 Circular Chart Recorder 208 DR4300 Circular Chart Recorder Product Manual 12/03 B.2 Dual Range Charts Table B-2 lists the chart part numbers for the availabl e 10-inch dual range charts. + indicates the chart is used i n Table 3-2 configurations.
Appendix B - Av ailable 10-inch Charts 12/03 DR4300 Circular Chart Recorder Product Manual 209 Calibration Range 1 Range 2 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX 0 °F to 300 °F 0 to 100 617* .
DR4300 Circular Chart Recorder 210 DR4300 Circular Chart Recorder Product Manual 12/03 Calibration Range 1 Range 2 24 HR P/N 24001660-XXX 7 DAY P/N 24001661-XXX RTD Deg. F/Linear –50 °F to +250 °F 0 to 1000 642* + 0 °F to 300 °F 0 to 100 632* 100 °F to 300 °F 0 to 160 652* –10 °F to +60 °F 0 to 100 616* RTD Deg.
A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 211 C. Setpoint Ramp/Soak Programming and Operation C.1 Overview Introduction As an option, the recorder can support the program ming and execution of a set point program (profile).
DR4300 Circular Chart Recorder 212 DR4300 Circular Chart Recorder Product Manual 12/03 C.2 Program Contents What you will configure You will configure all the data that is relevant to each ramp and soak segm ent fo r a given setpoint versus time program (profile).
A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 213 Soak segments A soak segment is a com bination of soak setpoint (val ue) and a soak duration (time). • Soaks are even-numbered segments.
DR4300 Circular Chart Recorder 214 DR4300 Circular Chart Recorder Product Manual 12/03 C.3 Drawing a Ramp/Soak Profile Ramp/soak profile example Before you perform t he actual configuration, we recom mend that you draw your R amp/Soak profiles i n the space provided on the blank graphs and fill in the asso ciated information on the worksheet.
A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 215 Profile graphs Draw your ramp/soak profiles on the graphs belo w and fill in the associated info rmation in the worksheet.
DR4300 Circular Chart Recorder 216 DR4300 Circular Chart Recorder Product Manual 12/03.
A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 217 Profile w orksheet Prompt Function Segment Value Prompt Function Segment Value START1.
DR4300 Circular Chart Recorder 218 DR4300 Circular Chart Recorder Product Manual 12/03 C.4 Setpoint Program Prompt Hierarchy Table C-1 lists al l the function prompt s for Setpoint Program data confi guration in the order of their appearance. These prompts are available wh en SPPROG is enabled in the SPRAMP set up group described in Section 4.
A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 219 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definitio.
DR4300 Circular Chart Recorder 220 DR4300 Circular Chart Recorder Product Manual 12/03 Low er Display Prompt Upper Display Range of Setting or Selection Parameter Definition . . . Continue to configure ramp segments (odd-numbered) and soak segments (even-numbered) through Segments 23 and 24.
A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 221 C.5 Run/Monitor the Program Introduction Prior to running the program, m ake sure a ll the SPPROG prompts under the SPRAMP set up group have been configured with the required data.
DR4300 Circular Chart Recorder 222 DR4300 Circular Chart Recorder Product Manual 12/03 Function Press Result Putting the Program in the Run State until to toggle from “HOLD” to to indicate that the program is running. Putting the Program in the Hold State until to toggle from “RUN” to to hold the program at the current setpoint.
A ppendix C - Setpoint Ramp/Soak Programming and Operation 12/03 DR4300 Circular Chart Recorder Product Manual 223 Function Press Result View ing the Number of Cycles Left for the Program until you see input value REC.
DR4300 Circular Chart Recorder 224 DR4300 Circular Chart Recorder Product Manual 12/03.
Appendix D - Using A ccutune II 12/03 DR4300 Circular Chart Recorder Product Manual 225 D. Using Accutune II D.1 Overview Introduction Accutune II provides foolproof, trouble-free on-dem and tuning in the recorder. No knowle dge of the process is required at start-up .
DR4300 Circular Chart Recorder 226 DR4300 Circular Chart Recorder Product Manual 12/03 D.2 Starting and Stopping Tuning with Accutune II Procedure After “TUNE” has been enabled in the tuni ng set up group as described in Section 4, use the procedure in Table D-1 to start tuning.
Appendix D - Using A ccutune II 12/03 DR4300 Circular Chart Recorder Product Manual 227 D.3 Using Accutune with Duplex (Heat/Cool) Control Introduction “TUNE” can be done for applications using Dupl ex (Heat/Cool) control.
DR4300 Circular Chart Recorder 228 DR4300 Circular Chart Recorder Product Manual 12/03 Step Press Action/Result Cooling Tuning 6 DISP until you see Low e r D isplay S2 nnn Display Setpoint 2. 7 or Until the value of Setpoint 2 is at the desired value within the Cooling zone.
E . Foreign Language Safet y Instructions Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 229.
DR4300 Circular C hart Recorder 230 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/03.
Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 231.
DR4300 Circular C hart Recorder 232 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3.
Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 233.
DR4300 Circular C hart Recorder 234 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3.
Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 235.
DR4300 Circular C hart Recorder 236 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3.
Appendix E – Foreign Language Safety Instructions 12/03 DR 4300 C i r cular C ha r t R eco r der P r oduct Manual 237.
DR4300 Circular C hart Recorder 238 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/0 3.
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DR4300 Circular C hart Recorder 240 DR 4300 C i r c ular C ha r t R eco r der P r oduct Manual 12/03.
A ppendix F – Honeywell Service Centers 12/03 DR4300 Circular Chart Recorder Product Manual 241 F. Honeywell Service Centers For application assistance, current specifications, pricing, or nam e of the nearest Authorized Distribut or, contact one of the offices below.
DR4300 Circular Chart Recorder 242 DR4300 Circular Chart Recorder Product Manual 12/03.
Index 12/03 DR4300 Circular Chart Recorder Product Manual 243 Index —2— 20 mA V parameter , 110 —4— 4mAVA parameter , 110 —A— ACTION parameter , 97 ADDRES parameter , 111 AL HYS parameter .
DR4300 Circular Chart Recorder 244 DR4300 Circular Chart Recorder Product Manual 12/03 CTRALG parameter , 95, 100, 102, 103 current outputs , 94 calibration, 141, 154 Current outputs, 41 current range . See CURRNG parameter CURRNG parameter , 95 CYC TI parameter , 103 CYC2TI parameter , 103 cycle timer .
Index 12/03 DR4300 Circular Chart Recorder Product Manual 245 —J— J6 connector, 79 —K— Key error, 125 KEY ERROR, 125 key functions, 73, 130 keypad description, 72, 128 testing, 125, 184 Knocko.
DR4300 Circular Chart Recorder 246 DR4300 Circular Chart Recorder Product Manual 12/03 prompt hierarchy , 76 proportional band . See PB parameter proportional control , 96, 100, 103 PWR UP parameter , 96 —R— raise switch . See SW3 raise switch RAMTST , 124, 174, 175 range values for calibration, 142 rate .
Index 12/03 DR4300 Circular Chart Recorder Product Manual 247 TB5 termi nal, 153 temperature units . See UNITS parameter TESTFL error message, 124, 174, 178 tests display and keypad, 125, 184 pen step.
248 DR4300 Circular Chart Recorder Product Manual 12/03.
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Industrial Measurement and Control Honeywell 1100 Virginia Drive Fort Washington, PA 19034 44-01-25-14I 1203 Printed in USA www. honeywell.com/imc.
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