Gebruiksaanwijzing /service van het product DCM-500BWH-OS van de fabrikant Hoshizaki
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Hoshizaki “A Superior Degree of Reliability” www .hoshizaki.com Models DCM-500BAH DCM-500BAH-OS DCM-500BWH DCM-500BWH-OS Cubelet Icemaker / Dispenser Hoshizaki America, Inc.
IMPORTANT Only qualied service technicians should attempt to install, service, or maintain this icemaker. No service or maintenance should be undertaken until the technician has thoroughly read this Service Manual.
3 IMPORTANT This manual should be read carefully before the icemaker is serviced or maintenance operations are performed. Only qualied service technicians should install, service, and maintain the icemaker. Read the warnings contained in this booklet carefully as they give important information regarding safety.
4 E. Performance Data ....................................................................................................... 34 1. DCM-500BAH(-OS) ............................................................................................... 34 .
5 I. Specications A. Icemaker 1. DCM-500BAH Note: We reserve the right to make changes in specications and design without prior notice. AC SUPPLY VOLTAGE 115/60/1 COMPRESSOR 120 V 7.9 RLA 51 LRA GEAR MOTOR 120 V 2.4 FLA 1/4 HP FAN MOTOR 120 V 1.
6 2. DCM-500BAH-OS Note: We reserve the right to make changes in specications and design without prior notice. AC SUPPLY VOLTAGE 115/60/1 COMPRESSOR 120 V 7.9 RLA 51 LRA GEAR MOTOR 120 V 1.6 FLA 1/6 HP FAN MOTOR 120 V 0.6 FLA 30 W AGITATING MOTOR 120 V 0.
7 Note: We reserve the right to make changes in specications and design without prior notice. 3. DCM-500BWH AC SUPPLY VOLTAGE 115/60/1 COMPRESSOR 120 V 7.9 RLA 51 LRA GEAR MOTOR 120 V 2.4 FLA 1/4 HP AGITATING MOTOR 120 V 0.9 FLA 55 W DISPENSING MOTOR 120 V 0.
8 4. DCM-500BWH-OS Note: We reserve the right to make changes in specications and design without prior notice. AC SUPPLY VOLTAGE 115/60/1 COMPRESSOR 120 V 7.9 RLA 51 LRA GEAR MOTOR 120 V 1.6 FLA 1/6 HP AGITATING MOTOR 120 V 0.9 FLA 55 W DISPENSING MOTOR 120 V 0.
9 II. General Information A. Construction 1. DCM-500BAH(-OS) Storage Bin Inlet Water Valve Reservoir Control Box Air-Cooled Condenser Spout Cover Evaporator Assembly Compressor Dispensing Motor Agitat.
10 2. DCM-500BWH(-OS) Storage Bin Inlet Water Valve Reservoir Control Box Water-C ooled Condenser Spout Cover Evaporator Assembly Compressor Dispensing Motor Agitating Motor Agitator Ice Dispensing Au.
11 B. Ice Making Unit 1. DCM-500BAH(-OS), DCM-500BWH(-OS) Cubelet Cutter Allen Head Cap Screw Gear Motor Spline Coupling O-Ring Mechanical-Seal Extruding Head and Upper Bearing Hex Head Bolt with Wash.
1 C. Sequence of Operation The steps in the sequence are as outlined below. When power is supplied, the power switch is in the "ON" position, the door switch is engaged, and the control switch is in the "ICE" position, the "POWER" LED on the control board comes on.
13 Legend: BC - bin control Comp - compressor DC - drain cycle DT - drain timer DV - drain valve FMS - self-contained fan motor FT - ll timer (low water safety) GM - gear motor GMPR - gear motor pr.
14 D. Control Board • A Hoshizaki exclusive solid-state control board is employed in DCM-500BAH, DCM-500BAH-OS, DCM-500BWH, and DCM-500BWH-OS Cubelet Icemaker / Dispensers. • All models are pretested and factory-adjusted. CAUTION 1. Fragile, handle very carefully.
15 Microprocessor (board revision level indicated by last digits on label) "POWER" LED (lights when power is supplied to the board) "FLUSH" LED (X5 Relay) Drain Valve "COMP" LED (X Relay) Compressor, Fan Motor 10.
16 Dispensing Components See "III.B. Wiring Diagrams" for details. Bin Control, Control Switch, Low Water Safety Microprocessor (board revision level indicated by last digits on label) &.
17 2. Features The control board provides the following safeguards: • Provides component protection during low water supply. • Purges remaining ice in the evaporator at startup and shutdown.
18 3. Controls and Adjustments a) Portion Control When the dispense mode switch is placed in the "PORTION" position, a variable resistor (located on the control board) controls the ice dispense time. The gures on the label indicate dispensing time (sec.
19 3. 60 seconds after the "GM" LED comes on, the "COMP" LED comes on, and the compressor and fan motor start. If the "COMP" LED does not come on 60 seconds after the gear motor starts, check that the gear motor protect relay contacts (connector K terminals 1 and ) have closed.
0 E. Float Switch Depending on local water conditions, scale may build up on the oat switch. Scale on the switch can cause the oats to stick. In this case, the oat switch should be cleaned and checked. First, remove the switch from the water tank.
1 III. Technical Information A. Water Circuit and Refrigeration Circuit 1. DCM-500BAH(-OS) Inlet Water Valve Dispensing Water Valve Drain Valve Float Switch Water Level To Drain Evaporator Spout Ex.
2. DCM-500BWH(-OS) Inlet Water Valve Dispensing Water Valve Drain Valve Float Switch Water Level To Drain Evaporator Spout Expansion Valve Gear Motor Overow Reservoir Water Supply Drier Wate.
3 * (Control Board) BK BLACK BR BROWN BU BLUE DBU DARK BLUE GY GRAY LBU LIGHT BLUE O ORANGE P PINK R RED V VIOLET W WHITE Y YELLOW W/BK WHITE/BLACK W/BR WHITE/BROWN W/BU WHITE/BLUE W/O WHITE/ORANGE W/R WHITE/RED WIRE COLOR CODE B. Wiring Diagrams 1.
4 2. DCM-500BAH-OS, DCM-500BWH-OS BK BLACK BR BROWN BU BLUE DBU DARK BLUE GY GRAY LBU LIGHT BLUE O ORANGE P PINK R RED V VIOLET W WHITE Y YELLOW W/BK WHITE/BLACK W/BR WHITE/BROWN W/BU WHITE/BLUE W/.
5 C. Sequence of Electrical Circuit – Ice Making 1. Fill Cycle With the power switch in the "ON" position and the control switch in the "ICE" position, the inlet water valve energizes and the reservoir lls with water until the upper oat switch closes.
6 2. Ice Purge Cycle Upper oat switch closes, water control relay energizes, inlet water valve closes, gear motor starts, gear motor protect relay energizes.
7 3. Freeze Cycle Compressor and fan motor start 60 seconds after gear motor starts. BK BLACK O ORANGE W/BK WHITE/BLACK BR BROWN P PINK W/BR WHITE/BROWN BU BLUE R RED W/BU WHITE/BLUE DBU DARK BLUE .
8 4. 12 Hour Drain Cycle / Drain Switch 1 hour timer initiates cycle or the control switch is moved to the "DRAIN" position. 90 seconds after initiation, the compressor and condenser fan motor stop, 60 seconds later the gear motor stops.
9 5. Shutdown The bin control switch is activated and a 150 second shutdown sequence begins. After the bin control has been open for 90 seconds, the compressor and fan motor stop, the agitating motor operates for 0.6 seconds, and 60 seconds later the gear motor stops.
30 6. Low Water Safety Upper oat switch fails to close within 90 seconds after the lower oat switch opens, the 150 second shutdown sequence begins.
31 7. High Pressure Switch When the high pressure switch opens, the compressor stops immediately, 60 seconds later the gear motor stops. To restart, allow time for the high pressure switch to close, then move the power switch to the "OFF" position and then back to the "ON" position.
3 D. Sequence of Electrical Circuit – Dispensing 1. Continuous Dispense Agitating motor energizes for .6 seconds for every 1 seconds of accumulative dispense time. Maximum dispense time per dispense switch activation is 60 seconds. After 60 seconds, the dispense switch must be disengaged and engaged again.
33 2. Portion Dispense Agitating motor energizes for .6 seconds for every 1 seconds of accumulative dispense time. A variable resistor which controls the amount of ice dispensed is located on the control board. The gures on the label indicate dispensing time (sec.
34 E. Performance Data 1. DCM-500BAH(-OS) Note: 1. The data without *marks should be used for reference only. . We reserve the right to make changes in specications and design without prior notice. APPROXIMATE Ambient Water Temp. (°F) ICE PRODUCTION Temp.
35 2. DCM-500BWH(-OS) Note: 1. The data without *marks should be used for reference only. . We reserve the right to make changes in specications and design without prior notice. APPROXIMATE Ambient Water Temp. (°F) ICE PRODUCTION Temp. (°F) PER 24 HR.
36 IV. Service Diagnosis A. Diagnostic Procedure This diagnostic procedure is a sequence check that allows you to diagnose the electrical system and components. Before proceeding, check for correct installation, adequate water supply (minimum of 10 PSIG, maximum of 113 PSIG) and proper voltage per unit nameplate.
37 6) Rell /Low Water Safety – As ice is produced, the water level in the reservoir drops. As the water level drops, the upper and lower oat switches open. First, the upper oat switch opens. Nothing occurs at this time. When the lower oat switch opens, rell begins.
38 C. Diagnostic Charts 1. No Ice Production Problem Possible Cause Remedy [1] The icemaker will not start. (Fill Cycle) a) Power Supply 1. Off, blown fuse, or tripped breaker. 1. Turn on, replace, or reset. . Loose connection. . Tighten. 3. Bad contacts.
39 Problem Possible Cause Remedy [1] The icemaker will not start. (Fill Cycle) (continued) m) High Pressure Switch 1. Bad contacts. 1. Check for continuity and replace. . Dirty air lter or condenser. . Clean. 3. Ambient or condenser water temperature too warm.
40 Problem Possible Cause Remedy [3] Ice purge cycle will not start. a) Water Control Relay 1. Low water safety circuit open (bad contacts ). 1. Replace. b) Control Switch 1. Bad contacts. 1. Check for continuity and replace. c) Bin Control 1. Open. 1.
41 Problem Possible Cause Remedy [5] All components run, but no ice is produced. (continued) d) Evaporator 1. Defective. 1. Replace. e) Water Supply Line (water-cooled model only) 1. Condenser water pressure too low or off and high pressure control opens and closes frequently.
4 3. Other Problem Possible Cause Remedy [1] Icemaker will not stop when bin is lled with ice. a) Bin Control 1. Actuator sticking. 1. Adjust or replace. . Proximity switch closed. . Replace. [] Abnormal noise. a) Fan Motor (except water-cooled model) 1.
43 4. Dispensing Problem Possible Cause Remedy [1] No ice dispensed. a) Power Supply 1. "OFF" position. 1. Move to "ON" position. . Loose connection. . Tighten. 3. Bad contacts. 3. Check for continuity and replace. 4. Not within specications.
44 Problem Possible Cause Remedy [3] No water dispensed. a) Power Supply 1. "OFF" position. 1. Move to "ON" position. b) Water Supply 1. Water supply off or pressure too low. 1. Check and get recommended pressure. c) Dispensing Water Valve 1.
45 5a. Ice Dispensing "Continuous" Mode Component Control Board Sensor Control Board /Other Sensor On Off Solenoid K Pin 6 LBU - To Neutral/GND - 10VAC 0VAC Sensor K5 Pin 4 W/0 R To K5 Pin 5 Y WH 5VDC 0VDC K5 Pin 6 W/BR BK 5VDC 5VDC 5b.
46 V. Removal and Replacement of Components IMPORTANT 1. Ensure all components, fasteners, and thumbscrews are securely in place after the equipment is serviced. . The Polyol Ester (POE) oils used in R-404A units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the system when replacing or servicing parts.
47 1) Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant ow.
48 B. Removal and Replacement of Compressor IMPORTANT Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made.
49 C. Removal and Replacement of Expansion Valve IMPORTANT Sometimes moisture in the refrigeration circuit exceeds the drier capacity and freezes up at the expansion valve. Always install a new drier every time the sealed refrigeration system is opened.
50 Fig. 1 Extruding Head and Upper Bearing Evaporator Allen Head Cap Screw with Washer Allen Head Cap Screw Housing and Lower Bearing Gear Motor Barrier Spline Coupling O-Ring Mechanical Seal Auger Cutter Auger Pin Hex Head Bolt with Washer D.
51 1. Upper Bearing Wear Check To ensure that the bearing inside the extruding head does not exceed the wear tolerance of .0", follow the instructions below. See Fig. . 1) Move the control switch to the "OFF" position, then turn off the power supply.
5 8) Replace spout A, spout B, and the front cover of the storage bin in their correct positions. 9) Move the power switch to the "ON" position, then replace the panels in their correct positions. 10) Turn on the power supply, then move the control switch to the "ICE" position to start the automatic icemaking process.
53 3) Remove the apron panel, then remove the left side panel. 4) Recover the refrigerant and store it in an approved container. 5) Disconnect the drip tray hose from the tee. Remove the four screws securing the drip tray, then remove the drip tray and hose.
54 5. Removal and Replacement of Mechanical Seal and Lower Housing 5a. Mechanical Seal 1) Move the control switch to the "DRAIN" position and drain all of the water from the evaporator. ) After the water has stopped draining, move the control switch to the "OFF" position, then turn off the power supply.
55 18) Move the power switch to the "ON" position, then replace the panels in their correct positions. 19) Turn on the power supply, then move the control switch to the "ICE" position to start the automatic icemaking process.
56 17) Move the power switch to the "ON" position, then replace the panels in their correct positions. 18) Turn on the power supply, then move the control switch to the "ICE" position to start the automatic icemaking process.
57 F. Removal and Replacement of Water-Cooled Condenser IMPORTANT Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made. 1) Move the control switch to the "OFF" position, then turn off the power supply.
58 G. Removal and Replacement of Water Regulating Valve - Water-Cooled Model Only IMPORTANT Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made.
59 0) Move the power switch to the "ON" position, then replace the panels in their correct positions. 1) Turn on the power supply, then move the control switch to the "ICE" position to start the automatic icemaking process. H.
60 J. Removal and Replacement of Inlet or Dispensing Water Valve 1) Close the water supply line shut-off valve. ) Open the water supply line drain valve. 3) Move the control switch to the "OFF" position, then turn off the power supply. Remove the front and top panels, then move the power switch to the "OFF" position.
61 10) Open the water supply line shut-off valve. 11) Turn on the power supply, move the power switch to the "ON" position, then replace the front panel in its correct position to engage the door switch. Move the control switch to the "ICE" position.
6 6) Install the new motor. 7) Assemble the removed parts in the reverse order of which they were removed. 8) Move the power switch to the "ON" position, then replace the panels in their correct positions.
63 VI. Cleaning and Maintenance IMPORTANT Ensure all components, fasteners, and thumbscrews are securely in place after any cleaning or maintenance is done to the equipment. A. Cleaning and Sanitizing Instructions HOSHIZAKI recommends cleaning this unit at least twice a year.
64 1. Water System a) Cleaning Solution Dilute 9.6 . oz. (0.9 l) of recommended cleaner, Hoshizaki "Scale Away" or "LIME-A- WAY" (Economics Laboratory, Inc.), with 1.6 gal. (6.0 l) of warm water. b) Cleaning Procedure 1) Close the water supply line shut-off valve.
65 13) Move the control switch to the "OFF" position, then turn off the power supply. 14) Close the water supply line shut-off valve. c) Sanitizing Solution Dilute 0.8 . oz. (5 ml) of a 5.5% sodium hypochlorite solution (chlorine bleach) with 1.
66 3) Remove the front cover of the storage bin. 4) Remove the motor bracket thumbscrews, rst from the vertical plane and then from the horizontal plane. While holding on to the corresponding agitator or auger, move the agitating motor or the dispensing motor towards you.
67 B. Maintenance This icemaker must be maintained individually, referring to the instruction manual and labels provided with the icemaker. The schedule below is a guideline. More frequent maintenance, however, may be required depending on water quality, the icemaker's environment, and local sanitation regulations.
68 C. Preparing the Icemaker for Long Storage CAUTION When the icemaker is not used for two or three days under normal conditions, it is sufcient to only move the control switch to the "OFF" position.
69 2. On water-cooled model only, remove the water from the water-cooled condenser: 1) Make sure the control switch and the power switch are in the "OFF" position and that the power supply is off. Remove the top, apron, and left side panels.
Een belangrijk punt na aankoop van elk apparaat Hoshizaki DCM-500BWH-OS (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Hoshizaki DCM-500BWH-OS heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Hoshizaki DCM-500BWH-OS vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Hoshizaki DCM-500BWH-OS leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Hoshizaki DCM-500BWH-OS krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Hoshizaki DCM-500BWH-OS bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Hoshizaki DCM-500BWH-OS kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Hoshizaki DCM-500BWH-OS . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
