Gebruiksaanwijzing /service van het product 5708009-C van de fabrikant Apex Digital
Ga naar pagina of 160
U S ER MANUAL Fort Collins, CO 80525 USA 970.221.4670 technical.support@aei.com 1625 Sharp Point Drive Advanced Energy Industries, Inc . #RGZ 6/ )GPGTCVQT VQM9 .
.
7UGT/CPWCN #RGZ TM )GPGTCVQT VQM9 57080 09-C.
4 5708009- C Advanced Ener gy ® All infor mation herein i s subje ct to per iodic up dates. Inquirie s concer ning thi s manual should be direc ted to AE. I nformation provi ded by AE is be lieve d to be cor rect and relia ble. However, no resp onsibili ty is assumed by AE un less o therwise e xpres sly taken.
5708009- C 5 Apex 1 to 5.5 k W Generator Chapter 1. Intro duction Read This Secti on! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1- 1 Using thi s Manual t o Find Infor mation for Your Gener ator .
6 5708009- C Advanced Ener gy ® Chapter 4. I nterfaces and Indicators Apex Use r Po rt Opt ions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 25-Pin Apex Standard User Por t . . . . . . . . . . . . . . .
5708009- C 7 Apex 1 to 5.5 kW Generator Install ing the Opti onal Water Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Connecting Ou tput Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Connecting Input Power .
8 5708009- C Advanced Ener gy ®.
5708009- C 9 Apex 1 to 5.5 k W Generator Serial number i dentif ication tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Exa mple c onfi gurati on n ote . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 5708009- C Advanced Ener gy ®.
5708009- C 11 Apex 1 to 5.5 k W Generator Apex PIN Positions and Associated Opti ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Electromagnet ic Compatibil ity (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 5708009- C Advanced Ener gy ®.
5708009- C 1-1 Chapter Apex 1 to 5.5 kW Generator Chapter 1 1 Introduction This chapt er co ntai ns se vera l kind s of introd ucto ry in form atio n. •“ Using th is Ma nual to Fi nd Info rmatio n.
1-2 570800 9-C Advanced Ener gy ® Figure 1-1. Serial number ident ificat ion ta g The PIN is a 17-pos itio n alpha -numeri c that r eprese nts the c onfigu ration of your generat or and identi fies the op tions ins tall ed on it .
5708009- C 1-3 Apex 1 to 5.5 kW Generator notes ar e best us ed to conf irm that a pa rtic ular se ction of t he manual a pplies to the option in stall ed on a speci fic Apex unit . They also re fer back to Table 1-1 , which provides complet e conf igura tion inf ormatio n Figure 1-2.
1-4 570800 9-C Advanced Ener gy ® Table 1-1. Apex PI N Positions an d Associated Options PIN Po s i t io n Apex Featur e Options, Descripti ons, and Cross-Refere nces 1 Output fr equenc y 0—N/A 1—4 MHZ, ±0.005% 2—12.56 MHz, ±0.005% 3—13.56 MHZ, ±0.
5708009- C 1-5 Apex 1 to 5.5 kW Generator 3 Input vol tage 0 — 208 V nominal, 187 t o 229 Vac, 3 φ , 47 to 63 Hz, with breaker 1 — 400 V nominal, 3 60 to 440 Vac, 3 φ , 47 to 63 Hz, wi th breake.
1-6 570800 9-C Advanced Ener gy ® 5 Panel 0 — none (on-bo ard, fr ame mount ) 1 — integrated r ack mount with blank panel 2 — integrat ed rack mount wi th passi ve digita l display (see “ Ape.
5708009- C 1-7 Apex 1 to 5.5 kW Generator 8 User port options A — no Us er p ort B — 25-pin APEX stand ard (see “ 25 -Pin Ap ex Sta ndar d User Port ” on pag e 4-2) C — 25-p in custom RFG co.
1-8 570800 9-C Advanced Ener gy ® 11 Output co nnector 0 — exclusiv e option #1 1 — 7/16 connec tor ) 2 — SQS connector 3 — LC connector 4 — HN 5 — N 6 — exclusiv e option #2 For fu rthe r infor mati on see “ Connecti ng Output Powe r ” on page 5-5.
5708009- C 1-9 Apex 1 to 5.5 kW Generator INTERPRETING TH E MANUAL AND UNIT LABELS The foll owing sections provi de informa tion to help you int erpre t the us e of type in t he manual as well as fr equently use d graphic s in the manual. It also pro vides a reference chart t o help you underst a nd th e labels t hat may be used on t he Apex unit.
1-10 570800 9-C Advanced Ener gy ® Icons (Symbo ls) This symbol repr esents important note s concer ning pote ntial harm to people, this unit , or associated equi pment. It is found when ever needed in th e manual. We include this symbol in Dang er, Warning, and Caution boxe s to identify spec ific levels of hazard serio usness.
5708009- C 1-11 Apex 1 to 5.5 kW Generator Capacito r charge Hazardous Voltag e Short ci rcuit protect ed High volt age Protect ive ea rth groun d Earth gr ound CE label.
1-12 570800 9-C Advanced Ener gy ® SAFETY Do not att empt to install or opera te this equipment if you ha ve not first ac quired proper t rain ing. • Ensure t hat th is unit i s prop erly groun ded. • Ensure t hat al l cables are properly co nnected.
5708009- C 1-13 Apex 1 to 5.5 kW Generator Directives and Stan dards The f ollow ing ta bles list t he El ectro magn etic C omp atibi lity (E MC ) and Sa fety direct ives and standar ds.
1-14 570800 9-C Advanced Ener gy ® Certification Certain options of this produc t are cer tifi ed by: • Canadian Stan dards Association (CSA) (NRTL/C) • CE marking i s self addr essed by AE Compl.
5708009- C 1-15 Apex 1 to 5.5 kW Generator INSTALLATION REQUIREMENTS In order for p roper ins tallation to b e complete d on the Apex generat or, pl ease take note of t he following war ning box es and the i nforma tion cont ained in t hem.
1-16 570800 9-C Advanced Ener gy ® Condition s of Use To be in c ompliance with the stated di rectives and s tandards, you must meet the followi ng conditi ons of use. • This devi ce must be used in an ov ervoltag e category II i nstalla tion only.
5708009- C 2-1 Chapter Apex 1 to 5.5 kW Generator Chapter 2 2 Theor y GE NERA L DESCR IPT ION The Apex ™ prod uct line consis ting o f generat ors an d deliver y syst em products defined by a matrix of fe ature s and capabili t ies that can be easi ly custom configured to specif ic requirements and application s.
2-2 570800 9-C Advanced Ener gy ® Interlock The Apex gen erator provides a system interl ock connection t hrough the User por t. The RF outpu t connector is a lso inte rlocked by a seri es switc h that is part o f the system i nterlock.
5708009- C 2-3 Apex 1 to 5.5 kW Generator Figure 2-1. Theory of operation block di agram Analog I/O Driver/ Exciter RF Amplif iers Digital Cont roller Sensor Electr onics (1) (2) (3 ) (5) (6) User RF Measure (4) RF Output Host Port Port Table 2-1.
2-4 570800 9-C Advanced Ener gy ®.
5708009- C 3-1 Chapter Apex 1 to 5.5 kW Generator Chapter 3 3 Specifications This chap ter lists the specificati ons of the Apex g enerator in the followin g sections: •“ Physical Sp ecifi cations.
3-2 570800 9-C Advanced Ener gy ® Table 3-1. Physical Specifications Descriptio n PIN Option—Specificat ion Packaging Note: V aries acc ording to the option d efined b y PIN positi on 4.
5708009- C 3-3 Apex 1 to 5.5 kW Generator AC power input connector Note: V aries according to the option d efined b y PIN positi on 13. A — ODU connector (see “ ODU Connector ” on page 5-7) B .
3-4 570800 9-C Advanced Ener gy ® Water c ontrol connectors Switc hcr aft ™ #L712A User port (analog I/O) conn ect or Note: V aries acc ording to the option d efined b y PIN positi on 8.
5708009- C 3-5 Apex 1 to 5.5 kW Generator ELECTRICAL SPECIFICATIONS Table 3-2, Table 3- 3, and Table 3-4 descri be the input power, output power, and other electr ical specifi catio ns for th e Apex generato r. In s ome cases, t he specificati ons for all 1 t o 5.
3-6 570800 9-C Advanced Ener gy ® Output Elec trical Specifications Table 3- 3 describes the output spe cifications f or the Apex generator. Line freq uency 47 to 63 Hz Line curre nt Typical A/ φ and ci rcuit br eaker rating f or uni ts with 208 Vac no minal inpu t (PIN position 3 , options 0 and 3) • 1500 W/13.
5708009- C 3-7 Apex 1 to 5.5 kW Generator Full -rat ed o utpu t pow er (Min imum into a 50 Ω , non- reacti ve load) Note: V aries according to the option d efined b y PIN positi on 2.
3-8 570800 9-C Advanced Ener gy ® Output prot ectio n — Apex gene rators se nse and employ several parameters for protection Reflect ed power limit 20% of maxi mum forwar d power for units rated for l ess than 5500 W. 10 00 W for 5500 W units. ( PIN posi tion 2 defin es th e max imum forw ard p ower ratin g for th e uni t.
5708009- C 3-9 Apex 1 to 5.5 kW Generator Other Electrical Specifications Table 3- 4 describes the other electri cal specifica tions for the Ape x generator. Warm up Approximate ly 2 s f rom ac-on t o RF-on RF On Response time < 7 ms (6 .4 ms typica l) Turn -off /deca y tim e 10 µs unti l output decays t o 1% of maximum rated va lue.
3-10 570800 9-C Advanced Ener gy ® COOLING SPECIFICATIONS Table 3- 5 describes the coolin g specifi cations for t he Apex generator. CEX In • Required si gnal amp litude ra nge of +2 dBm to +10 dBm • Generator operating freq uency ± 0. 005% • Input imped ance of 50 Ω, less than 1.
5708009- C 3-11 Apex 1 to 5.5 kW Generator Maximum press ure ratin g 6.9 B ar (1 00 p si) Heat removal • For 1.5 kW, 3410 BTU/ho ur, 1000W at f ull rated output po wer • For 3 kW, 6825 BTU/ho ur, 2000W at full rated ou tput power • For 5.
3-12 570800 9-C Advanced Ener gy ® Graphical Represen tations of Flow Ra te The foll owing graph shows how f low (gpm) less ens as the pre ssure (p si) drops. Figure 3-1. Flo w Rate vs. Pressure Drop 0 1 02 0 3 04 05 0 6 07 08 0 9 0 0 1 2 3 4 5 6 Pressure drop (PSI) Flow (GPM) 5.
5708009- C 3-13 Apex 1 to 5.5 kW Generator The f ollow ing g raph s how s how Water F low vs. In let Te mp for all th ree A pex U nits. It rep resen ts the inle t tempe ratu re ris ing as flow rate in creas es. Figure 3-2. Water fl ow vs . Inlet Tempe ratu re Note: 5513 = 5500W and 13 .
3-14 570800 9-C Advanced Ener gy ® EN VIR ONMENTA L SPECIFICATIONS Table 3- 6 and Table 3-7 prov ide climatic an d other environmen tal specifica tions for the A pex gen erato r. Table 3- 7 shows other envir onmental specif ications for t he Apex generat or.
5708009- C 4-1 Chapter Apex 1 to 5.5 kW Generator Chapter 4 4 Interf aces and Indicators This chap ter contains i nformation on the Apex communication in terfaces and st atus indicat ors (LEDs) . It also contai ns repres entative drawin gs of the f r ont a nd rear pa nels of the un it.
4-2 570800 9-C Advanced Ener gy ® APEX USER P OR T OPT IONS The foll owing sections prov ide information f or each of the User po rt options avail able with the 1 to 5.
5708009- C 4-3 Apex 1 to 5.5 kW Generator Unless ot herwise specifi ed, all anal og signals are 0 to 10 V while al l digital sign als are 5 to 24 V, opto-couple d (open-collect or signals wit h retu rn lines non-referenced to ground). Ground/Ret urn line s are floating and need to be connect ed as close to the s ystem as possibl e.
4-4 570800 9-C Advanced Ener gy ® Table 4-1. User Port 25-Pin APEX Standard Pin Descrip tions Signal Pin Return Pin Name Signal Ty p e Descripti on 1 SETPOINT STATUS RETURN Digital Output See sign al pin 14 21 5 RFL PWR MONITOR Analog output This si gnal provides a l inear ly scaled read ba ck of ref l ected powe r.
5708009- C 4-5 Apex 1 to 5.5 kW Generator 41 7 RF PWR ON Dig ital input When a posi tive voltage between 4 and 30 V i s applied to thi s pin RF output is ena bled. Once t he outp ut is ON, a voltage of 1.5 Vdc or le ss disables the RF out put. See Wi ring Diagra m 4-5 .
4-6 570800 9-C Advanced Ener gy ® 61 9 DC BIAS/POWER REGULATION Digital input This pi n is used in conju nction with si gnal pin 7 to allow the generat or to regul ate its p ower based on an external fee dback signal .
5708009- C 4-7 Apex 1 to 5.5 kW Generator 72 0 DC BIAS INPUT Analog input This pi n is used in conju nction with si gnal pin 6 to allow the generat or to regul ate its p ower based on an external fee dback signal .
4-8 570800 9-C Advanced Ener gy ® 11 DC BUS OK RETURN Digital Output See Signa l Pin 24 12 25 CEX LOCK Digit al output When th e generator is success fully phase -locked t o an extern al osc illator, a low (opto- coupler output ) impedanc e is creat ed between t his pin a nd return pi n 25.
5708009- C 4-9 Apex 1 to 5.5 kW Generator WIRING DIAGRAMS FOR THE STANDARD 25-PIN USER PORT The d iagra ms in this s ectio n prov ide wirin g info rma tion to prop erly c onne ct to th e Apex stand ard 25-pi n User port.
4-10 570800 9-C Advanced Ener gy ® Wiring Diagram 4-1. Forward/ Load power monitor (pin s 3 and 16) Wiring Diagram 4-2. RFL PWR monitor (pins 2 and 15).
5708009- C 4-11 Apex 1 to 5.5 kW Generator Wiring Diagram 4-3. Setpoint (pins 5 and 18) Wiring Diagram 4-4. DC Bias Input (pi ns 7 and 20).
4-12 570800 9-C Advanced Ener gy ® Wiring Diagram 4-5. RF Power On (pins 4 and 17) Wiring Diagram 4-6. DC Bias/Power Regulati on (pins 6 and 19).
5708009- C 4-13 Apex 1 to 5.5 kW Generator Wiring Diagram 4-7. FWD/Load Power Regulat ion (pins 8 and 21) Wiring Diagram 4-8. Setpoint Status (pins 14 and 1).
4-14 570800 9-C Advanced Ener gy ® Wiring Diagram 4-9. Overtemp (pi ns 22 and 9) Wiring Diagram 4-10. DC Bus OK ( pins 24 and 11).
5708009- C 4-15 Apex 1 to 5.5 kW Generator Wiring Diagram 4-11. CEX Lock (pins 12 and 25) Wiring Diagram 4-12. Inter lock Loop (pins 10 and 23).
4-16 570800 9-C Advanced Ener gy ® Wiring Diagram 4-13. +15 Vdc (pins 13 and 21) 15-Pin User Port (Exclusive — Option D) To determi ne if y our Apex unit has this inter f ace, use the conf iguration PIN fr om your Apex unit a nd the following Config uration Note.
5708009- C 4-17 Apex 1 to 5.5 kW Generator Figure 4-2. User port connec tor 15 Pin Exclus ive for configuration D SATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15- PIN USER PORT Regardle ss of whether .
4-18 570800 9-C Advanced Ener gy ® Unless oth erwise specifie d, all analog signal s are 0 to 10V whi le all digi tal signa ls are 0 to 5V. PIN DESCRIPTIONS FOR OPTION D USER PORT Table 4- 2 provides the co nnector pin descr iptions for the User por t interface.
5708009- C 4-19 Apex 1 to 5.5 kW Generator 46 RF POWER ENABLE Dig ital input RF outpu t is enable d when a 4 to 30 V in put (pin 9, RF ON BIAS, can be us ed as a voltage s ource) is pr esen t on th is pi n. Note: The i nterlocks mus t be satis f ied and t he set point must be with in th e O utpu t power ran ge be fore u nit will de li ver po wer .
4-20 570800 9-C Advanced Ener gy ® WIRING DIAGRAMS FOR OPTION D 15-PIN USER PORT The d iagra ms in this s ection prov ide w iring infor matio n to p rope rly co nnect to the Apex 15-pi n confi guratio n D User port. 96 RF ON BIAS Vol ta ge refe rence +15 Vdc pr ovided to the User port t hrough a 1.
5708009- C 4-21 Apex 1 to 5.5 kW Generator Wiring Diagram 4-14. Forward/ Load Power monitor (pin s 3 and 6) Wiring Diagram 4-15. Reflec ted power moni tor (pi ns 2 and 6).
4-22 570800 9-C Advanced Ener gy ® Wiring Diagram 4-16. Forward/ Load Power setpoint (pi ns 5 and 6) Wiring Diagram 4-17. RF power enable (pins 4 and 6).
5708009- C 4-23 Apex 1 to 5.5 kW Generator Wiring Diagram 4-18. RF on status (pins 7 and 6) Wiring Diagram 4-19. Power l imit st atus (pi ns 1 and 6).
4-24 570800 9-C Advanced Ener gy ® Wiring Diagram 4-20. Externa l bias (pins 8 and 6) Wiring Diagram 4-21. RF on bias (pins 9 and 6).
5708009- C 4-25 Apex 1 to 5.5 kW Generator Wiring Diagram 4-22. FWD/LOAD Power Reg ulation ( pins 13 and 6) Wiring Diagram 4-23. Inter lock (pins 11 and 6).
4-26 570800 9-C Advanced Ener gy ® 15-Pin User Port (Exclusive — Option E) The foll owing section des cribes the Apex 15 -pin User p ort (configura tion E). To determi ne if your Apex unit has this interface, us e the c onfigurat ion PI N from your Apex unit and the followin g Configuration Not e.
5708009- C 4-27 Apex 1 to 5.5 kW Generator SATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORT Regardle ss of whether you are cont roll ing an d monitorin g the ge nerator through the User p.
4-28 570800 9-C Advanced Ener gy ® Table 4-3. User Port (15-pin) Connect or Pins Exclusive f or Configurati on E Signal Pin Ret ur n Pin Name Signal Ty p e Description 1 +24V (User Provided) Voltage Input +24V provided by use r for devicene t LEDs, use d for DeviceNet iso lation.
5708009- C 4-29 Apex 1 to 5.5 kW Generator 4 RF POWER ENABLE Digital input This pin r epresent s RF output be ing ena bled when a 4 to 30V input (pin 9, RF ON BIAS, can be used as a v oltage sourc e) is prese nt on thi s pin. See Wiring D iagram 4 -27.
4-30 570800 9-C Advanced Ener gy ® 6 SIGNAL COMMON Chassis ground Common for signal pins 2, 3 , and 5. Connec ted to the Apex gen erator ch assis ground. 78 RF ON STATUS Digi tal outpu t When an RF ON STATUS conditi on is detecte d, a low (opt o- couple r outp ut) impedance i s creat ed between t his pin and pin 8 (6mA max).
5708009- C 4-31 Apex 1 to 5.5 kW Generator 11 12 INTERLOCK When conne cted exte rnally , the se pin s close th e interlock and allows RF ou tput to be enabled.
4-32 570800 9-C Advanced Ener gy ® WIRING DIAGRAMS FOR OPTION E USER PORT The d iagra ms in this s ection prov ide w iring infor matio n to p rope rly co nnect to the Apex 15-pi n User port configuration E.
5708009- C 4-33 Apex 1 to 5.5 kW Generator Wiring Diagram 4-24. DeviceNet LEDs (pins 1,10,13,14 and 15) Wiring Diagram 4-25. Reflec ted power moni tor (pi ns 2 and 6).
4-34 570800 9-C Advanced Ener gy ® Wiring Diagram 4-26. Forward/ Load Power Monitor (pin s 3 and 6) Wiring Diagram 4-27. RF Power Enable (pin 4 and 6).
5708009- C 4-35 Apex 1 to 5.5 kW Generator Wiring Diagram 4-28. Forward/ Load Power Setpoint (pins 5 and 6) Wiring Diagram 4-29. RF on status (pins 7 and 8).
4-36 570800 9-C Advanced Ener gy ® Wiring Diagram 4-30. +15 Vdc (pins 9 and 6) Wiring Diagram 4-31. Inter lock (pins 11 and 12).
5708009- C 4-37 Apex 1 to 5.5 kW Generator APEX HOST P OR T OPTIONS The f ollow ing s ect ions provi de i nform atio n for eac h of th e Ho st po rt opt ion s avai lable with the 1 to 5.
4-38 570800 9-C Advanced Ener gy ® contact AE Global Supp ort or your AE sales re presentative. ( For conta ct infor m ation, see “ AE Cust omer Support ” on page 6-11.) AE ca n also pr ovide a simple host softwar e for t his port . For information , contact AE Globa l Support.
5708009- C 4-39 Apex 1 to 5.5 kW Generator RS-232, AE BUS HOST PORT CABLING REQUIREMENTS The cabli ng requirements for the RS-232 and AE Bu s require s a standard DB-9 mal e to fem ale e xtens ion ca ble.
4-40 570800 9-C Advanced Ener gy ® The host c omputer must fi nish o ne transa ction with the Ape x generator b efore it initi ates anot her one, either w ith th e same unit or any o ther unit. Note: The Ape x generator send s data through pi n 2 (TXD.
5708009- C 4-41 Apex 1 to 5.5 kW Generator Header The fir st byt e in each pa cket contains tw o pieces o f information: five bit s contain the packet a ddress , and th ree bits contain the dat a byte coun t.
4-42 570800 9-C Advanced Ener gy ® Checks um This one- byte f ield is the la st one in the packet. The con t ent d epends o n the valu e of each of t he preceding fi elds. The transmi tting uni t determines th is val ue by accu mula ting th e exclusive -or (XOR) of all bytes of th e packe t up to, but not includi ng, the checksum val ue.
5708009- C 4-43 Apex 1 to 5.5 kW Generator • A command and da ta that change a parameter setting • An executa ble command Once the Apex ge nerator receiv es the message packet , the Apex generator verifi es that the me ssage is intended fo r it and not for another unit on the ne twork.
4-44 570800 9-C Advanced Ener gy ® Figure 4-7. AE Bus communications transacti on example COMMAND STATUS RESPONSE (CSR) CODES — RS-232, AE BUS HOST When the hos t sends an execut able command o r a.
5708009- C 4-45 Apex 1 to 5.5 kW Generator COMMAND SET FOR THE RS-232, AE BU S HOST PORT Table 4- 6 lists t he command set for t he RS-232, AE Bus Host port. 51 Duty cycle out of range 52 Minimum on/of f time violate d (on/of f time must be ≥ 10 µs) .
4-46 570800 9-C Advanced Ener gy ® 8 setpoint Specif ies the outpu t setpoi nt lev el for whatever method of output r e gula tion has been sel ected. Accepts a value of 0 to 8000 W (for the 8 kW opt ion) or 0 to 10000 W ( for the 10 kW op tion) when forwar d or load power re gulation is sel ected.
5708009- C 4-47 Apex 1 to 5.5 kW Generator 16 allowab le deviat ion Speci fies a p ercentage that the ge nerator c an be ou t of setp oint before it star ts the out-of- setpoi nt ti mer. Accep ts a value of 1 t o 99%. (Readbac k command is 185 .) 1 data by te 8-bit val ue 1 19 numb er o f recipe ste ps Specif i es th e number of recipe steps.
4-48 570800 9-C Advanced Ener gy ® 69 set seria l por t address and baud rate Sets t he serial port addres s and baud r ate. Send 3 data byte s: • byt e 1: bits 0 t hrough 4 set seri al port addres.
5708009- C 4-49 Apex 1 to 5.5 kW Generator 86 Set point diode 1 latch Sets th e pin diode 1 lat ch. Send 1 data byte . • byte 1 = latch Note: b yte 1 bits o n a standard 5 pin unit: 0: S erie s 3 1:.
4-50 570800 9-C Advanced Ener gy ® 130 read mainframe software versi on numb er Requests the version numbe r of the mainf rame so ftware. The returning packe t contai ns 7 ASCII characte rs — a 7-digi t number. Thi s command is u sed in conjunc tion with CM D 198 to obt ain the versio n/revision number of th e mainframe softw are.
5708009- C 4-51 Apex 1 to 5.5 kW Generator 162 read pr ocess status Requests report on proce ss status; ret urning pack et contai ns the followin g bytes arran ged as foll ows.
4-52 570800 9-C Advanced Ener gy ® 164 read setpoint/ regulation mode Requests output setpoin t level ( set by CMD 8 ) and wha tever meth od of output regul ation has bee n selected (se t by CMD 3 ) .
5708009- C 4-53 Apex 1 to 5.5 kW Generator 171 read ext feedbac k limit Requests external feed back limit (set by CMD 6 ) Note: T he response in data b ytes 1 and 2 repres ent t he user e xternal fee dback limit (LSB f irst) . It re turns the user ext ernal feedback limit.
4-54 570800 9-C Advanced Ener gy ® 188 report recipe step setpoints/ run times Reports the setpoints and run times for each recipe step. The number of data bytes retur ned depe nds on the n umber of steps in the re cipe.
5708009- C 4-55 Apex 1 to 5.5 kW Generator 201 report unit on events Reports a count of unit o n events Note: T he response co ntains 4 b ytes which repres ent a 32-bit coun t of ev ents (LSB first).
4-56 570800 9-C Advanced Ener gy ® 212 repo r t seri al port 0 address and baud rate Returns the serial por t 0 address a nd baud rate (s et w ith C MD 69 ).
5708009- C 4-57 Apex 1 to 5.5 kW Generator 219 report condensed snapshot of generator data Returns the condensed snapsho t of gener a tor data Note: T he response co ntains 2 s ets of respons es for APEX with Dire ction al Coupler and VI System.
4-58 570800 9-C Advanced Ener gy ® Host Port — Profibus This sect ion describes the Profibus Host port i nterf ace. To deter mine if your Apex uni t has thi s seri al inte rface, use the PI N from your Apex unit and the following Configur ation Note .
5708009- C 4-59 Apex 1 to 5.5 kW Generator AE PROFIBUS PROTOCOL Profibu s (Proc ess Fiel d Bus) is an interface tha t lets y ou communicate with your Apex generat or fr om a host (mas ter).
4-60 570800 9-C Advanced Ener gy ® Profibus Type Files (GSD Files) Type file s are c ompu ter fi les t hat some P rog ramma ble Logi c Con trolle rs ( PLCs ) use to comp ile thei r Profibus progr ams. These files are de vice-spec i fic and contain informat ion on features found i n that de vice.
5708009- C 4-61 Apex 1 to 5.5 kW Generator Placing a switch in the “ up ” position (towar d the numb er) is t he same as indicat ing “ 1 ” bina ry. The fo llowing example d emonstrates swit ch settings f or an address of 12: 0000 1100 = 0x0Ch = 12.
4-62 570800 9-C Advanced Ener gy ® Profibus-Specific Errors In the even t of a Profibus error , the Apex gene rator turns outpu t power off and sets the Profibu s fault s tatus bit.
5708009- C 4-63 Apex 1 to 5.5 kW Generator PROFIBUS/APEX SOFTWARE COMMANDS The new AE Profibus i s command-bas ed. We define a downl o ad pack et ( “ outby tes ” ) and an u pload packet ( “ in bytes ” ) as des cribed i n the followi ng sections of this chapt er.
4-64 570800 9-C Advanced Ener gy ® Bytes 0 and 1 of the upl oad packe t contain inf ormati on about th e Apex genera tor; this informat ion appears as stat us bits (or statu s “ flags ” ).
5708009- C 4-65 Apex 1 to 5.5 kW Generator In the pa cket, byt es 8, 9, 10, 11, and 1 2 comprise the “ data fiel d ” and cont ain informat ion defined by byte 13, the dat a field de finition byte.
4-66 570800 9-C Advanced Ener gy ® PROFIBUS COMMAND SET Table 4- 11 lists the command set for the Pro fibus Host port. Table 4-11. Profibus Host Port Commands Command Description Number of T ransmit Data Bytes Number of Response Data Bytes 1 RF off Requests RF output off; re quest is always honored r egardles s of which interfac e has control .
5708009- C 4-67 Apex 1 to 5.5 kW Generator 9 max ext feedback Specifi es the external feed back valu e that corres ponds to 10 V on the Use r2 port; requir es dat a bytes ar ranged as follo w s: Second/t hird byte = a 16-bit v alue in the r ange of 500 to 5000.
4-68 570800 9-C Advanced Ener gy ® 130 read mainframe software version number Requests the version number of th e main fram e soft war e. Th e retu rning pack et contain s 5 ASCII characte rs — a 5-di git number. This command i s used in conj unction with CMD 198 to obtai n the version/r evision number of the mainfr ame soft ware.
5708009- C 4-69 Apex 1 to 5.5 kW Generator 162 read proc ess status Reques ts repor t on process s tatus; r eturning packet c ontai ns the fol l owing bytes arr a nged as fol lows .
4-70 570800 9-C Advanced Ener gy ® 164 read setpoint / regulati on mode Reques ts output setpoint le vel ( set by CMD 8 ) and whatev er method of outp ut reg ulation ha s been sel ected (set by CMD 3 ). T he retu rn pack et is arran ged as follo ws: First a nd second bytes = s etpoint value.
5708009- C 4-71 Apex 1 to 5.5 kW Generator 185 read allowable deviatio n Requests what percentage the generator can be out o f setpoin t before it star ts the out -of- setpoin t timer (set wi th CMD 16 ). 0 1 data byt es 8-bit v alue 198 read mainframe software revisi on level Requ ests t he r evisi on le vel o f the m ainfr ame softwar e.
4-72 570800 9-C Advanced Ener gy ® Host Port — DeviceNet This sec tion describes the Device Net Host port int erface. To deter mine if your Apex unit has this interfa ce, use the PI N from your Apex unit and the fol lowing Configur ation Note . The Device Net conn ector is eithe r a 5-pin , male, Lumbe rg, RSF 5/0.
5708009- C 4-73 Apex 1 to 5.5 kW Generator Analog in puts and outputs u se the values and equations list ed in Table 4-13 t o define the volt age ranges an d the corr esponding digit al values (assu m ing N is the number of bits of resolut i on ava ilable a t the Devi ceNet interfac e).
4-74 570800 9-C Advanced Ener gy ® Analog out puts automatica lly set the out put vol tages to 0 V if too much time el apses after the la st Poll Comman d message received by the device. At t his timeo ut conditi on, the output of the generator s huts off and goes safe.
5708009- C 4-75 Apex 1 to 5.5 kW Generator . Note: For inform atio n on LED f lash rates , refe r to se ctio n 8.2 .8 of the D e vice Net Specif ication (r evis ion 2.0). Note: F or inf ormation a bout Module Status LED indic ations du ring power -up, refer to Section 8.
4-76 570800 9-C Advanced Ener gy ® For info rmation about Module Status LED i ndications duri ng power -up, re fer to Section 8.2.4 of the DeviceNe t Specifi cation (revis ion 2.0) . DEVICENET OPERATION You may op erate your Apex gen erator e ither sol e ly thr ough the User port or through the opti onal DeviceNet por t.
5708009- C 4-77 Apex 1 to 5.5 kW Generator DeviceNet is con nected th rough pins 1, 10, 13, 14, an d 15 of the U ser por t (See ta ble 4-1). When the gen erator powers up, it defaults to us er control mode. Howev er, engaging Devi ceNe t auto mati call y plac es t he gen erato r in ho st c ontro l mod e.
4-78 570800 9-C Advanced Ener gy ® Forward Powe r Sense 0 to 10 V; 10 V = maximum rated power lin ear Refle cte d Powe r Se nse 0 to 10 V ; 10 V = max imu m refl ected pow er lin ear POS = Power on S.
5708009- C 4-79 Apex 1 to 5.5 kW Generator APEX STATUS INDICATOR S (LEDS) Some Apex genera tors provi de the foll owing stat us indicators on the front or r ear panel.
4-80 570800 9-C Advanced Ener gy ® APEX P ANEL ILLUSTRAT IONS The a ppea ranc e of th e fron t an d real pane ls of the A pex ge nera tor i s high ly va riab le due to t he number of customer -selectable o ptions availab le in the product line.
5708009- C 4-81 Apex 1 to 5.5 kW Generator Figure 4-11. Fro nt Panel LED status indicators (may be absent or on the rear panel) Host port (connector varies; two Host ports may be present) Water out Gr.
4-82 570800 9-C Advanced Ener gy ® Figure 4-12. Rear panel Output (connector varies; may be on front panel) LED status indicators (may be absent or on the rear panel).
5708009- C 5-1 Chapter Apex 1 to 5.5 kW Generator Chapter 5 5 Installation, Setup , and Oper ation This chap ter guides yo u throu gh the proc ess of install ing, se tting up, a nd operating an Apex gener ator.
5-2 570800 9-C Advanced Ener gy ® Spacing Requirem ents The foll owing diagram i llustra tes the spac ing requi rements in th e installati on of an Apex unit.
5708009- C 5-3 Apex 1 to 5.5 kW Generator Figure 5-1. Apex dimens ions.
5-4 570800 9-C Advanced Ener gy ® Mount ing the Gener ator Refer t o Figure 5-1 fo r dimens ions u sed to prop erly mount the Apex gene rator. Conn ecti ng Co oling Wate r This gene rator is water cooled. Do no t operate it un til water is co nnected and the cooling requirement s are met.
5708009- C 5-5 Apex 1 to 5.5 kW Generator generat or when the addi tional coo ling is not required. Water flow is ena bled whene ver ac is p resent on the input o f the sup ply and open whe n ac is a bsent on the input of the supply. Figure 5-2. Water contr ol connec tor Figure 5-3.
5-6 570800 9-C Advanced Ener gy ® Apex output connec tors var y depending on the o ption install ed on th e generat or. The outpu t connector optio n is iden tified by the opti on in PIN po sition 11.
5708009- C 5-7 Apex 1 to 5.5 kW Generator ODU CONNECTOR The followi ng section des cribes the ODU input connec tor. To determine if your Apex unit has this connector , use the configu ration PI N from your Apex unit and the followi ng Configur ation Note.
5-8 570800 9-C Advanced Ener gy ® Figure 5-5. ODU input connector Table 5- 2 provides pin des criptio ns for the ODU input connect or. NONTERMINATED, FOUR-CONDUCTOR PIGTAIL The foll owing section des cribes the nont erminated, four- conductor pigta i l in put options .
5708009- C 5-9 Apex 1 to 5.5 kW Generator Table 5- 3 provides pin des criptio ns for the nonte rminated, four-c onductor input options . HARTING TYPE HAN-Q CONNECTOR The foll owing section des cribes the Hart ing Type Han- Q input connector .
5-10 570800 9-C Advanced Ener gy ® Figure 5- 6 shows the Harti ng Type Han-Q i nput connec tor. Figure 5-6. Hart ing type Han-Q connector Table 5- 4 provides pin des criptio ns for the Harti ng inpu t connect or.
5708009- C 5-11 Apex 1 to 5.5 kW Generator Note: Eith er cable c onnectors or in terlock cov ers must be i nstalle d to allo w the generat or to operat e.
5-12 570800 9-C Advanced Ener gy ® TO USE THE COMMON EXCITER (CEX) FEATURE (OPTIONAL) In the comm on e xcite r (C EX) mo de of ope ratio n, mo re tha n one Apex gene rato r is coupled i nto the s ame plasma.
5708009- C 5-13 Apex 1 to 5.5 kW Generator 5. V erify that th e Ala rm LED is not lit. If it i s lit, see “ Troub leshooti ng guide ” on page 6-1. 6. V erify that th e Inte rlock LED is lit. If it is n ot lit, See “ Troubleshoo ting guide ” on page 6-1.
5-14 570800 9-C Advanced Ener gy ® For unit s that have the p ulsing option, pu lsing output can be enab led or disabled. All pulsing setti ngs are made onl y throu gh the AE Bus Host por t. If you are using Vir tual Front Pan e l, see the Vi rtual Fro nt Panel User Man ual fo r an expla nation of making these se ttings.
5708009- C 6-1 Chapter Apex 1 to 5.5 kW Generator Chapter 6 6 T roub leshooting and Customer Suppor t This Chapt er addresses t he troubl eshooti ng of the Apex unit. It can b e used best by knowing what problem you have an d then finding th e information wit hin each heading i tem laid out in this chapt er.
6-2 570800 9-C Advanced Ener gy ® 4. Check to de termine whether a ny system- r elat ed circui t bre akers have been trippe d. 5. Ensure t here is i nput power to the u nit, and ensure t he inp ut power me ets spec ificati ons. 6. Ensure gr ound con necti ons are ade quate and secure .
5708009- C 6-3 Apex 1 to 5.5 kW Generator Troubleshoo ting Quest ions This sec tion lists th e step s neces sary to ge t the unit on. Bef ore working th rough the followi ng quest ions, chec k the unit ’ s in put and remote power con necti ons to ensu re the prop er power is being suppli ed to the unit.
6-4 570800 9-C Advanced Ener gy ® 7. Is the P ower Limit LED lit? – If yes , then r efer to “ Power Limit LE D is Lit ” on pag e 6-5. – If no , your uni t is opera ting proper ly and del ivering th e requested power l evel.
5708009- C 6-5 Apex 1 to 5.5 kW Generator Interlock LED is no t Lit When t he AC On LE D is lit and the Inter lock LED is not li t, eith er the inte rlock is no t satisf ied or was inter rupted . Both th e inte rlock L ED and the RF o utput will remai n off until t he int erlock i s satis fied and an RF off command i s given.
6-6 570800 9-C Advanced Ener gy ® External Load Ch ecks - Open/Short R F Output Path Use extr eme caution as thi s sect ion is i nvolves trouble shooti ng the output of t he uni t. There ar e 4 basi c component s that could imped e the RF p ath: the Apex unit outpu t connecto r , the output cab le, the tuner, or the c hamber.
5708009- C 6-7 Apex 1 to 5.5 kW Generator If you an swered y es to any on e of the p r evio us questi ons and the Apex pass ed the Intern al Diagnostics t e st, the Apex is probably wor king pr operly an d it may be reacti ng to an ex terna l load condi tion.
6-8 570800 9-C Advanced Ener gy ® E009 co ntacto r failed to c lose This cont actor is part of the input sec tion that follows the interlock c ondition. The cont actor is closed whe n the i nterloc ks are sat isfied and open when an int erlock is open.
5708009- C 6-9 Apex 1 to 5.5 kW Generator E020 User interl ock open When the AC On LE D is li t and t he In terlo ck LE D is not lit, th is me ans e ither t he int erlo ck is n ot satisf ied or was inte rrupted. Bot h the in terl ock LED and the RF o utput will remain of f until the inter lock is sati sfied an d an RF off command is gi ven.
6-10 570800 9-C Advanced Ener gy ® E050 DeviceNet Error DeviceNet error Verify Dev iceNet cabl e is c onne cted E051 Profibu s Watch Dog e xpire d PROFIBUS watc h dog expir ed Have the mas t er reesta blish communica tions and send a “ master re set ” to clea r the er ror.
5708009- C 6-11 Apex 1 to 5.5 kW Generator AE CUSTOMER SUPPOR T Please c ontact one of th e foll owing offi ces i f you have q uestions: E105 User setpoi nt scale f actor does n ot matc h This indi cate s a config uration error. Call AE Globa l Support.
6-12 570800 9-C Advanced Ener gy ® RETURNING UNITS FOR REPAIR Befo re retu rni ng an y prod uct f or re pair a nd/ or adj ust ment , first follow all trouble shooting pr ocedures .
5708009- C 6-13 Apex 1 to 5.5 kW Generator If you re turn a uni t without f i rst get t ing a uthorizati on fro m Customer Support and that uni t is found to be function al, you wi ll be charg ed a re-test and calibra t ion fee pl us shipping charges .
6-14 570800 9-C Advanced Ener gy ® Units th at ar e returne d without authori z ation f r om AE Cust omer Support and tha t are found to b e functional wil l not b e cover ed under th e warranty (s ee warrant y stat ement, below). Tha t is, you will ha ve to pay a retes t and cali bration fee, and all shi pping charg es.
5708009- C Index-i Apex 1 to 5.5 k W Generator Symbols +15 Vd c (pin s 13 and 2 1) 4-16 Numerics 15 pin connect or for c onfigura tion D externa l bias (pins 8 and 6) 4-24 forward load po wer regul at.
Index--ii 5708009-C Advanced Ener gy ® contact info rmation 6- 11 returning units for repair 6-12 warranty filing a claim 6-13 D data (dat a bytes) 4-41 DC bias i nput (pin s 7 and 20 ) 4-11 DC Bias/.
Index--iii 570800 9-C Advanced Ener gy ® maximum leakage curren t 3-9 power fac tor 3-9 load regul ation as a functio n of temperatu re 3-8 ambient a ir temperat ure 3-8 cooling water temp erature ra.
Index--iv 5708009-C Advanced Ener gy ® schemat ics for User po rt 25-pin descripti ons 4- 9 sensor electroni cs 2-3 serial communi catio ns AE Bus host 4-59 serial I/O 1-6 setpo int (pins 5 and 18) 4.
Een belangrijk punt na aankoop van elk apparaat Apex Digital 5708009-C (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Apex Digital 5708009-C heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Apex Digital 5708009-C vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Apex Digital 5708009-C leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Apex Digital 5708009-C krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Apex Digital 5708009-C bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Apex Digital 5708009-C kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Apex Digital 5708009-C . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
