Gebruiksaanwijzing /service van het product IM294-C van de fabrikant Lincoln Electric
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LN-9 SEMIA UTOMA TIC WIRE FEEDER O P E R A T O R ’ S M A N U A L IM294-C June, 2010 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
iii SAFETY iii FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
v v Thank Y ou for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
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Input Pow er (115V AC, 4.5A) is supplied by the po wer souce . Connect to appropriate Linc oln power source as f ollows:.
Sec. N2.3.2 (continue) 9. Actual V alue Push Button: This button us used to allow the meter to be changed from a preset r eadout to a reading of actual arc voltage or wire feed speed . 10. Direct W ork Lead Jack (below c ode 8200): This jack permits connec tion of the direct work clip lead to the LN-9 to more ac curately monitor arc v oltage.
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01-01-2007 ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 Work Jack T14280 1 Input Amphenol S12021-12 1 Output Amphenol S12021-3 1 Heat Sink (LN9 & LN9H) (Part of Motor) M13579 1 Insulator (LN9 &.
NOTES LN9 AND LN9 GMA.
CONTROL BOX LN9 & LN9 GMA (2-Roll & 4-Roll) P-127-C P-127-C Part Numbers Part Numbers Part Numbers Part Numbers 1-28-2002 LN9 AND LN9 GMA 1 4 5A 6A 6B 5D 10 9C 9B 8 7 12 12 11 13 9A 2 3.
LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Cover Assembly (Below Code 8200) M12216-1 1 X • 1 Cover Assembly ( Code 8200 to Code 9000) M12216-2 1 X • 1 Cover Assembly ( Code .
P-127-D P-127-D Part Numbers Part Numbers Part Numbers Part Numbers 1-96 1 2 3 4A 4B 5 8C 7 6 10 9 8A 8B HINGED DOOR ASSEMBL Y LN9 & LN9 GMA (2-Roll & 4-Roll) LN9 AND LN9 GMA.
ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 Use Column 1 for LN9, LN9H, LN9 GMA (2 Roll Drive) Use Column 2 for LN9, and LN9 GMA (4 Roll Drive) LN9 AND LN9 GMA 1 W arning Decal M16196 1 X X 2 Door.
P-127-E P-127-E Part Numbers Part Numbers Part Numbers Part Numbers 1-28-2002 BASE PLA TFORM LN9 & LN9 GMA (2-Roll & 4-Roll) LN9 AND LN9 GMA 1 2 3 4 5 6 Part of 13B 13B 12 13A Part of 13A 15 8.
01-01-2007 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Base Assembly (Below Code 8000) L5778-4 1 X • 1 Base Assembly (Code 8178 thru 8180) L5778-5 1 X • 1 Base Assembly (Code.
P-127-F P-127-F Part Numbers Part Numbers Part Numbers Part Numbers 1-96 1A 1B 1C 1D 8C 8B 8B 8B 8C 8C 8B Not Sold 9 11 10B 13 10C 2 3 4 3 6 7B 8C 7A 7D 15 8A 12 5B 5C 5A 5D 10A 8A CONTROL P ANEL INST.
LN9 AND LN9 GMA 10-20-2006 ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1A Self T apping Screw S8025-14 3 X 1B T rigger P .C. Board M13861-3 1 X 1B T rigger P .C. Board (Above Code 8000)(GMA) L9928-[ ] 1 X 1C Plastic Expansion Nut S14020-1 3 X 1D P .
P-127-G P-127-G Part Numbers Part Numbers Part Numbers Part Numbers 1-96 3 4 16 15 2C 6 13 10A 17 14 7D 7C 9B 10B 10C 5 10C 9A 1 9C 9D 11A 11B 12 2A 2B 8 7A 7B METER P ANEL ASSEMBL Y LN9 AND LN9 GMA.
ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Meter Housing (Below Code 9900) L4753 ø 1X X X 1 Meter Housing (Above Code 9900) L4753-1 1 • • X 2A Actuator & Switch Assembly T14751-1 1 X X.
P-127-H P-127-H Part Numbers Part Numbers Part Numbers Part Numbers 12-22-2009 1A 1A 1B 1B 2 3A 3A 3B 3B 3C 3C 5 6 7 4A 4A 4B 4B 8 9 11A 11A 11B 11B 10 10 12A 12A 12C 12C 12D 12D 12E 12E 12K 12K 12B 1.
Wire Drive Motor & Gear Box Assembly , Includes: L5743-10 X • • • Wire Drive Motor & Gear Box Assembly , Includes: L5743-3 ø 1X • • • Wire Drive Motor & Gear Box Assembly , In.
01-01-2007 P-127-H.2 P-127-H.2 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration 13 Gearbox M14310-1 1 X X • • 13 Gearbox M14310-2 1 • • X.
NOTES LN9 AND LN9 GMA.
P-127-J P-127-J Part Numbers Part Numbers Part Numbers Part Numbers 1-28-2002 WIRE DRIVE, MOT OR & GEAR BOX ASSEMBL Y LN9 GMA & LN9F GMA (4-Roll) LN9 AND LN9 GMA 1A 1B 1C 1F 1E 2 7C 7B 7A 23 5.
05-06-2006 ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 Gear Box Asbly (LN9F GMA 4 Roll), Includes: G2262-3 1 X Gear Box Asbly (LN9 GMA 4 Roll), Includes: G2262-2 1 X 1 Drive Motor Asbly (LN9 GMA),.
02-13-2006 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 20 Gear Box Mounting Plate S20331 1 X 21 1/4-20x.625 Flat Head Screw CF000345 2 X 22 Swing Arm Assembly , Includes: M16445 2 .
NOTES LN9 AND LN9 GMA.
P-127-K P-127-K Part Numbers Part Numbers Part Numbers Part Numbers 10-26-2007 7 8 10B 10B 10A 10A 9 11A 11A 11B 11B 11C 11C 5 6 15D 15D 15B 15B 15C 15C 13B 13B 14 14 13A 13A 17 17 19 19 16 16 18C 18C.
ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 P-127-K.1 P-127-K.1 # Indicates a Change This Printing Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illust.
10-26-2007 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 20 Gear Box Insulation T15049 1 X 21 Gear Box Mounting Plate S17979 1 X 22A 1/4-20x.75 HHCS CF000014 2 X 22B Lock W asher E106A-2 2 X 22C Plain W asher S9262-98 2 X 23 Switch Mounting Housing Assembly S21227 1 X 24A #10-24x1.
NOTES LN9 AND LN9 GMA.
P-127-L P-127-L Part Numbers Part Numbers Part Numbers Part Numbers 1-17-97 1A 1B 2 3A 3B 3C 4A 4B 5 6 7 8 9 10 11A 11B 14A 14B 14D 14A 12A 12E 12D 12K 12C 15 12B 13 12F 12G 12H 12J 14C 14E 14F 14G 23.
01-01-2007 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 Wire Drive and Gear Box Assembly G2223-1 (LN9F , 4-Roll), includes: Wire Drive and Gear Box Assembly G2223-4 (LN9, 4-Roll), includes: 1A #6-32x.375 Round Head Screw CF000003 2 X 1B Lock W asher E106A-13 2 X 2 Cover Assembly T14326 1 X 3A #6-32x.
ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 17A Conductor Block S19830 1 X 17B 1/4-20x1.50 Hex Head Cap Screw CF000141 1 X 17C Plain W asher S9262-23 2 X 17D Lock W asher E106A-2 2 X 17E Stud T978.
NOTES LN9 AND LN9 GMA.
P-127-M P-127-M 1 2 3 33 29 30 5 25 23 26 22 17 18 19 14 11 10 9 Part Numbers Part Numbers Part Numbers Part Numbers 1-96 CONTROL BOX LN9F , LN9FH & LN9F GMA L7201 6-28-85M LN9 AND LN9 GMA.
10-04-2005 ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Control Box Welded Assembly M13655-1 1 X (LN-9F Above Code 9100) 1 Control Box Welded Assembly M13655 1 X (LN9F & 9FH Below Code 9100) 1 Control Box Welded Assembly M13655-3 1 X (LN-9F GMA) 2 Resistor S10404-75 1 X #10-24 x 5.
P-127-N P-127-N 1 2 7 8 3 9 15 14 13 6 5 4 17 18 19 22 20 21 A A FRONT VIEW REAR VIEW Part Numbers Part Numbers Part Numbers Part Numbers 1-96 DOOR ASSEMBL Y LN9F , LN9FH, & LN9F GMA L7091 2-1-85B.
Door Assembly , Includes: L6023 1 X • • • Door Assembly (LN9F Only), Includes: L6185-1 1 • X • • Door Assembly (LN9FH Only), Includes: L6185-2 1 • X • • Door Assembly (LN9F Metric), .
K317 DUAL PROCESS KIT P-127-P P-127-P 2 3 4 6 7 5 1 16 17 14 15 13 12 10 8 Part Numbers Part Numbers Part Numbers Part Numbers 1-96 M13524 10-8-82G LN9 AND LN9 GMA.
01-01-2007 LN9 AND LN9 GMA ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Mounting Bracket M13696 1 X 2 T oggle Switch T13381 2 X 3 Caution Decal T13470 1 X 4 Nameplate S16391 1 X 5 Number Plate T1.
K319 DUAL PROCEDURE KIT P-127-R P-127-R Part Numbers Part Numbers Part Numbers Part Numbers 1-96 L6055 1 1-5-82M 1 2 3 6 7 5 15 10 9 LN9 AND LN9 GMA.
ITEM DESCRIPTION P ART NO. QTY . 12 34 5 6 7 89 1 Control Box L6054 1 X 2 Rheostat Knob T10491 4 X 3 Cover M13652 1 X 4 Insulation S16384 1 X 5 P .C. Board Assembly M13679-[ ] 1 X 6 Nameplate S16382 1.
P-127-S P-127-S 6 3 1 4 5 2 Part Numbers Part Numbers Part Numbers Part Numbers 1-96 M13647 2-10-95D INSTRUMENT P ANEL LN9F , LN9FH & LN9F GMA LN9 AND LN9 GMA.
Sub Panel Assembly , Includes: (Below Code 8000) M13647 1 X Sub Panel Assembly , Includes: (Above Code 8000 LN9F & FH) M13647-1 1 X Sub Panel Assembly , Includes: (LN9F GMA) M13647-1 1 X 1 Sub Pan.
.068”-5/64 Cored KP653-3/32 KP2139-8 S14541-3/32 (2 Req”d) KP2125-5 KP2125-8 S13342-3/32 (.062) 1/16 Cored or Solid* KP653-1/16 KP2139-5 S14541-1/16 (2 Req”d) KP2125-3 KP2124-5 None .045 & .052” KP653-052C KP2139-3 S14542-052 KP1999-1 KP2124-3 None .
NOTES LN9 AND LN9 GMA.
K318 DUAL PROCESS CONT ACTOR KIT P-127-U P-127-U Part Numbers Part Numbers Part Numbers Part Numbers 1-96 22 21 23 25 26 29 30 28 24 27 2 32 35 19 18 17 16 15 14 3 1 A A 4 5 6 8 31 20 36 12 11 9 33 L6.
1 Case M13673-1 ø 1X • 1 Case M13673-2 1 • X 2 Wraparound L3153 1 X X 3 Contactor (Less NVR Coil) L4300-31A 1 X • 3 Contactor (Less NVR Coil) L4300-33A 1 • X NVR Coil S17-3 1 X X 4 Contactor .
7/64”-.120 & 2.8-3.0 mmCored KP545-120 KP2123-4 T12057-120 S12722-120 KP21 19-1 KP2131-1 KP2129-4 .068 & 3/32 1.7-2.4 mm KP545-3/32 KP2123-5 T12057-3/32 S12722-3/32 KP21 19-2 KP2131-2 KP2129-5 Cored & Solid 1/16” & 1.6mm Solid KP545-1/16 KP2123-3 S13343-1/16 S12722-1/16 KP21 17-3 KP2130-3 KP2129-3 1/16 & 1.
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ST AND ASSEMBL Y FOR READI-REEL (K377) P-125-N P-125-N Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 1 1-25-97 L6940 12-19-85G 13 3 1 10 CURRENT MOLDED PLASTIC 9 8 .
- 1 Wire Reel Support Assembly L6831-3 ø 1X X X 2 Wire Reel Shaft Assembly M1451 1 1 X • • 2 Spindle Assembly M14935 1 • X X 3 Readi-Reel Adapter K363-P 1 X X X 4 Insulating W asher S10773-52 1.
ST AND ASSEMBL Y FOR 14 POUND REEL (K378) P-125-O P-125-O Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 1-28-2002 9 2 1 22 12 13 14 10 3 4 5 8 7 6 24 11 20 21.
1 Wire Reel Support Assembly L6831-3 ø 1X 2 Wire Reel Housing, Includes: S17069-2 1 X Housing M1 1940 1 X Wire Sheath T14800 1 X Wire Sheath Insulating Block S17068 1 X Support W asher S15094 1 X 3 Axle S13954 1 X 4 Round Head Screw #10-24 x .
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LN-6 Power Input Cable Assembly , Includes: K164* 1 Control Cable Assembly , Includes: L4700-B* ø 1 Amphenol Connector (Female) S12020-1 1 1 Amphenol Connector (Male) S12020-12 1 Amphenol Connector C.
50 AND 60# WIRE REEL SUPPORT P-107-O P-107-O Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 07-26-2005 3 2 1 10 13 8 7 6 5 4 9 8 7 6 5 4 11 12 L4699.
LN-6, LN-7, LN-8 & LN-9 Wire Reel Support Assembly , Includes: L4699-2 1 X X • • X • LN-7 Wire Reel Support Assembly , Includes: L4959-2 1 • • X • • • LN-7 Wire Reel Support Assemb.
Reel Mounting Shaft Assembly , Includes: M12460 1 X • • Reel Mounting Shaft Assembly , Includes: M12908 1 • X • Reel Mounting Shaft Assembly , Includes: M12460-1 1 • • X 1 Hex Head Bolt 1/2-13 x 1.
HAND CRANK ASSEMBL Y LN-6, LN-7, LN-8 and LN-9 P-107-R P-107-R Pa r t N u m be r s P a r t N u m be r s P a r t N u m be r s P a r t N u m be r s 01-30-2003 Hand Crank Assembly , Includes: L4703 ø 1 1 Plain W asher S9262-120 1 2 Hex head Screw 3/8-16 x .
FLUX T ANK (LN-6, LN-7, LN-8 and LN-9) P-107-S P-107-S Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 3-15-82 L4695-4 9-19-80J 30 11 23 24 25 21 22 N.
Flux T ank Assembly , Includes: K320 1 X • • Flux T ank Assembly , Includes: L4695-4 1 • X • Flux T ank Assembly , Includes: L4695-2 1 • • X 1 Flux T ank G1204 1 X • • 1 Flux T ank G1204-1 1 • X X 2 Decal T1 1 182 1 X X X 3 T ank Cover S1 1461 1 X X X 4 Instrument Mounting Bracket S12741 1 X X X 5 Hex Head Screw 1/2-13 x 1.
Undercarriage, Includes: K163 1 X • Undercarriage, Includes: (Standard Equip.) 1• X 2 Handle M10469-1 1 X X 3 Casters S1 1 124 2 X X 4 Base, Platform T ype (Discontinued) L4688 1 X X 4 Base, Open .
NOTES.
MECHANIZED TRA VEL POWER P ACK: K161 P-107-V .a P-107-V .a Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 05-10-2005 G1429 10-23-81N 9 33 14 34 23 14 13 10 1 2 18 3 .
Mechanized T ravel Power Pack, Includes: K161* 1 X X 1 Case Welded Assembly M9734 1 X X 2 Mag-Amp Assembly , Includes: L3524-1 1 X X Core and Coil Assembly M9017 1 X X Resistor S10404-15 1 X X Insulat.
CONT ACTOR KIT : K240 P-107-W .2.a P-107-W .2.a 2 3 1 12 4 13 14 6 7 11 10 25 24 23 22 21 20 19 18 17 16 Pa r t N u m be r s P a r t N u m b e rs P a rt N u m be r s P a r t N u m be r s 6-20-86 L5360.
1 Case M12799 1 2 “Power Source” Lead S15017-12 1 3 Contactor Jumper S13472-3 2 4 “Auto Equipment” Lead S15017-1 1 1 5 W arning Decal T13470 1 6 Wraparound L4397-1 ø 1 7 Nameplate M12802 1 10.
t Gun Drive Unit Assembly , Includes: K1 10 1 1 Mounting Clamp M9108 1 2 Thumb Screw T9078-3 1 3 Control Cable and Plug S1 1837 1 5 Grommet T9274-1 2 6 T russ Head Screw 8-32x5/8 2 7 Insulator Bushing.
Gun Drive Gear Case Assembly , Includes: L3569 1 1 Gear Box L3568 1 2 Needle Bearing S101 16-2 3 3 Retaining Ring S9776-9 3 4 V ertical Shaft Assembly S1 1 160 1 5 Cross Shaft Assembly S1 1 161 1 6 Sh.
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• World's Leader in W elding and Cutting P roducts • • S ales and Service through Subsidiaries and Distributors W orldwide • Cleveland , Ohio 44117-1199 U.
Een belangrijk punt na aankoop van elk apparaat Lincoln Electric IM294-C (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Lincoln Electric IM294-C heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Lincoln Electric IM294-C vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Lincoln Electric IM294-C leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Lincoln Electric IM294-C krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Lincoln Electric IM294-C bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Lincoln Electric IM294-C kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Lincoln Electric IM294-C . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
