Gebruiksaanwijzing /service van het product IM553-C van de fabrikant Lincoln Electric
Ga naar pagina of 28
OPERA TOR’S MANUAL For use with machines having Code Numbers 10219, 10219CV, 10220, 10220CV, 10628, 10629,10872 and 10910 IM553-C July, 2003 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
CLASSIC II DEUTZ FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
CLASSIC II DEUTZ ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
CLASSIC II DEUTZ FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
CLASSIC II DEUTZ iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A L’Arc 1.
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Safety ......................................................................................................................... i-iv ______________________________________________________________________________ Installation .
A-1 CLASSIC II DEUTZ A-1 TECHNICAL SPECIFICA TIONS - CLASSIC II DEUTZ K1406-( ) Make/Model Description Speed (RPM) Bore x Stroke Starting Capacities System Deutz 3 cylinder High Idle 1800 3.58” x 4.13 12VDC battery Fuel: 15gal. F3L 1011F 28.5 HP Low Idle 1350 (91mm x 105mm) & Starter 57 L Diesel Engine @ 1700 RPM Full Load 1725 SA-250 Oil: 6.
A-2 CLASSIC II DEUTZ A-2 SAFETY PRECAUTIONS Exhaust Spark Arrester Some federal, state or local laws may require that diesel engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire hazard.
A-3 CLASSIC II DEUTZ A-3 Undercarriages If the user adapts a non-Lincoln undercarriage, he must assume responsibility that the method of attach- ment and usage does not result in a safety hazard nor damage the welding equipment. Some of the factors to be considered are as follows: 1 .
A-4 CLASSIC II DEUTZ A-4 Battery Charging The Classic II is equipped with a wet charged battery. The charging current is automatically regulated when the battery is low (after starting the engine) to a trickle current when the battery is fully charged.
B-1 CLASSIC II DEUTZ B-1 SAFETY PRECAUTIONS Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.
B-2 OPERA TION B-2 Auxiliary Power The AC auxiliary power, supplied as a standard, has a rating of 3.0 kVA of 115/230V AC (60 hertz). With the 3.0 kVA, 115/230V AC auxiliary power, one 115V duplex and one 230V grounding type receptacle are provided. The circuit is protected with circuit breakers.
D-1 CLASSIC II DEUTZ D-1 Have qualified personnel do the maintenance work. Turn the engine off before working inside the machine. In some cases, it may be neces- sary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is com- plete.
D-2 D-2 Commutator and Brushes The generator brushes are properly adjusted when the welder is shipped. They require no particular attention. DO NOT SHIFT THE BRUSHES or adjust the rocker set- ting.
E-1 TROUBLESHOOTING E-1 CLASSIC II DEUTZ ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet cloth- ing. • Insulate yourself from work and ground • Always wear dry insulating gloves. ------------------------------------------------------------------------ ENGINE EXHAUST can kill.
E-2 TROUBLESHOOTING E-2 CLASSIC II DEUTZ Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 CLASSIC II DEUTZ Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 CLASSIC II DEUTZ E-4 ELECTRONIC IDLER TROUBLESHOOTING GUIDE Engine Will Not Return To Idle In Approximately 15 Seconds Set Idler Control Switch To The Auto Position Remove All Weld and Auxiliary Power Loads Check Continuity of Idler Control Switch Engine Will Not Pick Up Speed When: 1 .
F-1 CLASSIC II DEUTZ F-1 CONTROL PANEL COMPONENTS SHOWN AS VIEWED FROM REAR. LEAD COLOR CODE B-BLACK G-GREEN N-BROWN B R + - + - Y R W B B W W SLIP RINGS TO IRON R N A 54 3 2 1 ALTERNATOR AUXILIARY PO.
F-2 CLASSIC II DEUTZ F-2 R SWITCH START STARTING MOTOR + ENGINE + 52 D+ D- B+ W 1 + A FUEL SOLENOID IDLER SOLENOID SENSOR 7 8 3 4 5 6 ALTERNATOR OIL PRESSURE GAUGE SI GND OIL TEMP. - HOUR METER - 50A 50 51 51A 60 56 55 60B L9920 CLASSIC II - WIRING DIAGRAM 60E 1 2 3 4 1 2 3 45 6 7 8 9 10 IDLER/ENGINE PROTECTION P.
F-3 CLASSIC II DEUTZ F-3 CONTROL PANEL COMPONENTS SHOWN AS VIEWED FROM REAR. LEAD COLOR CODE B-BLACK G-GREEN N-BROWN B R + - + - Y R W B B W W SLIP RINGS TO IRON R N A 54 3 2 1 ALTERNATOR AUXILIARY PO.
F-4 DIAGRAMS F-4 CLASSIC II DEUTZ C L11863 CLASSIC II - W IRING D IAGRAM LEAD COLOR CODE B-BLACK G-GREEN N-BROWN R-RED U-BLUE W- WHI TE Y-YELLOW ELECTRICAL SY MBOLS PER E1537 CONTROL PANEL CO MPONEN TS SHOWN AS VIEW ED FROM REAR.
F-5 CLASSIC II DEUTZ F-5 PART NO. WELDER A B C D E F G H A CONTROL PANEL F G B H D E C O HOLE O MOUNTING HOLE N.A. N.B. NOTES: OIL AND WATER IN ENGINE, BUT NO FUEL. N.A. CENTER OF GRAVITY WITH O S10766-6 J J K K L DIMENSION PRINT S10766 METRIC cm (ENGLISH in.
NOTES CLASSIC II DEUTZ.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabi READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Een belangrijk punt na aankoop van elk apparaat Lincoln Electric IM553-C (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Lincoln Electric IM553-C heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Lincoln Electric IM553-C vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Lincoln Electric IM553-C leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Lincoln Electric IM553-C krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Lincoln Electric IM553-C bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Lincoln Electric IM553-C kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Lincoln Electric IM553-C . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
