Gebruiksaanwijzing /service van het product IM586-B van de fabrikant Lincoln Electric
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S TT - 10 Head & Controls Boom Mount or Bench M odels OPERA TOR’S MANUAL IM586-B August, 2007 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations.
iv SAFETY iv Mar. ʻ93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1.
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications ......................................................................
T ABLE OF CONTENTS Page ...... Diagrams ..........................................................................................................Section F Wiring (STT-10 Control) .......................................................................
A-1 INST ALLA TION STT-10 A-1 TECHNICAL SPECIFICA TIONS – STT -10 Heads & Controls WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIO • Excluding Wire Reel.
A-2 INST ALLA TION STT-10 A-2 The 10 Series Wire Drive assemblies include a heavy duty head with an externally changeable gear ratio and 4 driven roll drives housed together in a single combination mounting and connection box. Gun adapters are available to permit use with a variety of standard welding guns.
A-3 INST ALLA TION STT-10 A-3 Mounting Synergic 7F Wire Drive Unit Mount the wire feed unit by means of the insulated mounting bracket attached to the bottom of the gearbox. Reference L9777 (included with Drive unit) to find the size and location of the mounting holes.
A-4 INST ALLA TION STT-10 A-4 Electrode Routing The electrode supply may be either from reels, Readi- Reels, spools, or bulk packaged drums or reels. Observe the following precautions: a) The electrod.
A-5 INST ALLA TION STT-10 A-5 WIRE FEED DRIVE ROLL KITS NOTE: The maximum rated solid and cored wire sizes for each wire drive head and selected drive ratio is shown on the SPECIFICATIONS in the front of this section. The electrode sizes that can be fed with each roll and guide tube are stenciled on each part.
A-6 INST ALLA TION STT-10 A-6 6) Install each drive roll by pushing over shaft until it butts up against locating shoulder on the drive roll shaft. (Do Not exceed maximum wire size rating of the wire drive). 7) Install Outer Wire Guide by sliding over locating pins and tightening in place.
A-7 INST ALLA TION STT-10 A-7 Gun Cable Connection with Fast-Mate Connection 1. Check that the drive rolls, feeder guide tubes and gun connector guide tube are appropriate for the electrode size being used. If necessary, change them per “Wire Drive Roll Kits” in this section.
A-8 INST ALLA TION STT-10 A-8 ELECTRICAL INST ALLA TION Input Cable: STT -10 Control to Power Source Available Cable Assemblies: K1758 Consists of an 8-conductor control cable with a 14-pin plug, a 6-conductor control cable with a 10- pin plug, and an electrode cable with Twist-Mate™ connector.
A-9 INST ALLA TION STT-10 A-9 OPTIONAL FEA TURES INST ALLA TION K1758 Input Cable Assembly See “Electrical Installation” for instructions. Dual Procedure Switch Options K683-1 Dual Procedure Switch - Requires K686-2 Adapter for STT-10. Kit includes gun switch, and mountings for Lincoln Innershield and Magnum guns, with 15 ft.
B-1 OPERA TION B-1 Setting the DIP Switch The DIP switch is labeled with an “ON” arrow showing the on direction for each of the 8 individual switches in the DIP switch (S1).
4-Step T rigger Mode Operation Selection The STT-10 Control is set up for 4-Step Trigger mode operation with or without weld current interlock by set- ting S1 DIP switch 5 (Labeled “4”).
B-3 OPERA TION B-3 Keypad and Display Description Keypad - Eight key, membrane type with "snap" tac- tile feel and embossed domes. Long life design. Spatter resistant surface. Displays - Two digital LED displays with .56" (14.2 mm) character height.
B-4 OPERA TION B-4 T rigger Mode Selection Trigger Mode Select key - enables operator to choose mode of operation shown by the indicator lights. Pressing key caus- es mode lights to sequence (top to bottom) starting from the current indicated selection.
B-5 OPERA TION B-5 Range Select key - enables operator to choose which weld parameter to set the maxi- mum or minimum range. Pressing the key causes the range mode lights to sequence (top to bottom) starting from the current indicated selection. The range settings can be set inde- pendently for each procedure.
B-6 OPERA TION B-6 WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS T o Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:) The Spindle should be located in the LOWER mounting hole. 1) Depress the Release Bar on the Retaining Collar and remove it from the spindle.
B-7 OPERA TION B-7 T o Mount a 50-60 Lb. (22.7-27.2 kg) Coil: (Using K1504-1 Coil Reel) (For 50-60 lb Readi- Reels a K438 Readi-Reel Adapter must be used).
B-8 OPERA TION B-8 1 ) Press end of gun against a solid object that is electrically isolated from the welder output and press the gun trigger for several seconds. 2) If the wire "birdnests", jams, or breaks at the drive roll, the drive roll pressure is too great.
B-9 OPERA TION B-9 WIRE REEL CHANGING At the end of a coil, remove the last of the old electrode coil from the conductor cable by either pulling it out at the nozzle end of the gun or by using the following pro- cedure: 1) Cut the end of the electrode off at the gun end.
TABLE C.1 – DRIVE ROLL AND GUIDE TUBE KITS Wire Size 4-Roll 4-Roll DH Drive Single Drive (4-Driven) (2-Driven) Solid & (Cored) Steel Electrode 0.023” - 0.025” (0.6 mm) KP1505 - 030S KP655 - 025S 0.030” (0.8 mm) KP1505 - 030S KP655 - 030S 0.
C-2 ACCESSORIES C-2 K1758-”L” INPUT CABLE ASSEM- BL Y Consists of an 8-conductor control cable with a 14-pin plug, a 6-conductor control cable with a 10-pin plug, and an electrode cable with Twist-Mate™ connector. It is rated at 300 amps, 60% duty cycle and is avail- able in lengths of 10 ft.
C-3 ACCESSORIES C-3 Coil Adapter: K1504-1 Permits 50 lb to 60 lb (22.7-27.2 Kg.) Coils to be mounted on 2: (51 mm) O.D. spindles. K435 Permits 14 lb. (6 kg) Innershield coils to be mounted on 2" (51 mm) O.D. spindles. K468 Permits 8" (203 mm) O.
C-4 ACCESSORIES C-4 GUN AND CABLE ASSEMBLIES The following Lincoln gun and cable assemblies are compatible with 10 Series Wire Feed heads with appropriate K1500 Gun Adapter: K126 (Requires K1500-1) Innershield gun and cable assemblies are rated at 350 amps, 60% duty cycle.
D-1 MAINTENANCE D-1 STT-10 A voiding Wire Feeding Problems Wire feeding problems can be avoided by observing the following gun handling and feeder set up proce- dures: • Do not kink or pull cable around sharp corners. • Keep the electrode cable as straight as possible when welding or loading electrode through cable.
E-1 TROUBLESHOOTING E-1 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your CAUTION This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions.
E-2 TROUBLESHOOTING E-2 STT-10 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safe.
E-3 TROUBLESHOOTING E-3 STT-10 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your CAUTION PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Motor does not turn when trigger is pulled.
E-4 TROUBLESHOOTING E-4 STT-10 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safe.
E-5 TROUBLESHOOTING E-5 STT-10 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your CAUTION PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Pressing the trigger key has no effect while not welding.
E-6 TROUBLESHOOTING E-6 STT-10 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your CAUTION PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Displays & LEDʼs on keypad are off.
CAUTION TROUBLESHOOTING E-7 STT-10 Observe all Safety Guidelines detailed throughout this manual PC BOARD TROUBLESHOOTING GUIDE - CONTROL P .C. BOARD c . If PC board is visibly damaged mechanically, inspect for cause, then remedy before installing a replacement PC board.
F-1 DIAGRAMS F-1 STT-10 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-2 DIAGRAMS F-2 STT-10 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-3 DIAGRAMS F-3 STT-10 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-4 CONNECTION DIAGRAMS F-4 STT-10.
F-5 DIAGRAMS F-5 STT-10 DIMENSION PRINT 3 .00 6 .00 2.42 12.74 7.81 6.55 14.71 4.44 5/16-18UNC-2B (4 PLACES) 5.25 1 1.00 2.25 4.08 10.40 WIRE DRIVE DIMENSION PRINT M18904 7-2000.
F-6 DIAGRAMS F-6 STT-10 DIMENSION PRINT M 18903 7-2000 (1 5.3 0) (3 0.3 5) (2 0.4 6) (1 4.4 3) (5. 25 ) (1 0.6 6) BENCH MODEL DIMENSION PRINT.
F-7 DIAGRAMS F-7 STT-10 WARNING GRAPHICS SHOWN REPRESENT M17869-1. 3 YEAR WARRANTY 4.58 4.27 5.25 2.80 R .141 (3 SLOTS) 10.92 13.75 2.63 10.10 12.75 14.
NOTES STT-10.
NOTES STT-10.
W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
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