Gebruiksaanwijzing /service van het product INVERTEC V250-S IM490-C van de fabrikant Lincoln Electric
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INVERTEC V250-S OPERA TOR’S MANUAL IM490-C February, 2001 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part.
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv PRÉCA UTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A L’Arc 1.
INVERTEC V250-S Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
INVERTEC V250-S vi T ABLE OF CONTENTS PAGE INSTALLATION ................................................................................................................... ....SECTION A TECHNICAL SPECIFICATIONS ........................................
A-1 INST ALLA TION INVERTEC V250-S A-1 Height Width Depth Weight 15.0 in. 9.1 in. 19.7 in. 36 lbs. 381 mm 231 mm 500 mm 17 Kg PHYSICAL DIMENSIONS THREE PHASE SINGLE PHASE Standard Input Current Voltag.
A-2 INST ALLA TION INVERTEC V250-S A-2 Height Width Depth Weight 15.0 in. 9.1 in. 19.7 in. 41 lbs. 381 mm 231 mm 500 mm 19 Kg PHYSICAL DIMENSIONS THREE PHASE SINGLE PHASE Standard Input Current Voltag.
A-3 INST ALLA TION INVERTEC V250-S A-3 Read this entire installation section before you start installation. SAFETY PRECA UTIONS ELECTRIC SHOCK can kill. • Have an electrician install and ser- vice this equipment. • Turn the input power off at the fuse box before working on equipment.
A-4 INST ALLA TION INVERTEC V250-S A-4 POWER INPUT CONNECTION FOR 50/60 HZ MACHINES 1. Connect terminal marked to earth ground per National Electric Code. 2. Connect the supply lines to the line switch. Torque to 3.0 Nm. 3 . Install in accordance with all local and national electric codes.
A-5 INST ALLA TION INVERTEC V250-S A-5 OUTPUT CONNECTIONS Refer to figure A.2 for the location of the 6 Pin Remote Receptacle and the Output Terminals.
B-1 OPERA TION B-1 GENERAL DESCRIPTION The Invertec V250-S is a 250 amp arc welding power source that utilizes single or three phase input power, to produce constant current output. The welding response of this Invertec has been optimized for stick (SMAW) and TIG (GTAW).
B-2 OPERA TION B-2 1. Power Switch - Place the lever in the “ ON ” position to energize the machine. When the power is on, the fan will operate and the output will be energized in SMAW modes. GTAW mode requires remote trigger to energize the output.
B-3 OPERA TION B-3 6. Arc Force - This control functions in SMAW modes to adjust the Arc Force. The arc is soft at the mini- mum settings and more forceful or driving at the maximum settings. Higher spatter levels may be present at the maximum settings.
B-4 OPERA TION B-4 P ARALLEL OPERA TION The Invertec ’ s are operable in parallel. For best results, the currents of each machine should be rea- sonably well shared.
C-1 A CCESSORIES C-1 OPTIONS / A CCESSORIES CABLE PLUGS K852-70 - Cable Plug Kit for 1/0-2/0 cable. Attaches to welding cable to provide quick disconnect from machine. K852-95 - Cable Plug Kit for 2.0-3/0 cable. NOTE: Two K852-70 plugs are included with the V250-S.
D-1 MAINTENANCE D-1 INPUT FIL TER CAP A CIT OR DISCHARGE PR OCEDURE 1 . Turn off input power or disconnect input power lines. 2. Remove the 5/16" hex head screws from the side and top of the machine and remove wrap-around machine cover.
D-2 MAINTENANCE D-2 R OUTINE MAINTENANCE 1 . Perform the following preventive maintenance procedures at least once every six months. It is good practice to keep a preventive maintenance record; a record tag attached to the machine works best.
D-3 MAINTENANCE D-3 INVERTEC V250-S FIGURE D.2 — LOCATION OF MAINTENANCE COMPONENTS. POWER PC BOARD CONTROL PC BOARD INPUT RECTIFIER OUTPUT RECTIFIER HEA TSINK FINS MAIN TRANSFORMER OUTPUT TERMINALS.
INVERTEC V250-S E-1 TR OUBLESHOO TING & REP AIR E-1 _______________________________ CAUTION: Sometimes machine failures appear to be due to PC board failures. These problems can sometimes be traced to poor electrical connections. To avoid problems when troubleshooting and replacing PC boards, please use the following procedure: 1 .
E-2 TR OUBLESHOO TING & REP AIR E-2 INVERTEC V250-S Observe all Safety Guidelines detailed throughout this manual OUTPUT PROBLEMS PROBLEMS (SYMPT OMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF A CTION Major physical or electrical damage is observed when cover wrap-around is removed.
E-3 TR OUBLESHOO TING & REP AIR E-3 INVERTEC V250-S Observe all Safety Guidelines detailed throughout this manual OUTPUT PROBLEMS PROBLEMS (SYMPT OMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF A CTION No output but the fan operates nor- mally.
E-4 TR OUBLESHOO TING & REP AIR E-4 INVERTEC V250-S Observe all Safety Guidelines detailed throughout this manual OUTPUT PROBLEMS PROBLEMS (SYMPT OMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF A CTION Output turns on momentarily, then switches off and repeats cycle.
E-5 TR OUBLESHOO TING & REP AIR E-5 INVERTEC V250-S Observe all Safety Guidelines detailed throughout this manual OUTPUT PROBLEMS PROBLEMS (SYMPT OMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF A CTION No output - Main input fuses open, indicating excessive current draw.
E-6 TR OUBLESHOO TING & REP AIR E-6 INVERTEC V250-S Observe all Safety Guidelines detailed throughout this manual OUTPUT PROBLEMS PROBLEMS (SYMPT OMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF A CTION The machine will not produce more than 200 amps.
E-7 TR OUBLESHOO TING & REP AIR E-7 INVERTEC V250-S Observe all Safety Guidelines detailed throughout this manual WELDING PROBLEMS PROBLEMS (SYMPT OMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF A CTION Poor welding, weld settings drift, or output power is low.
F-1 DIA GRAMS F-1 INVERTEC V250-S ELECTRICAL SYMBOLS PER E1537 W § AA6Œqb 31/32 H1 18V 76 C B A F 75 76 77 GND REMOTE CONTROL RECEPTACLE MIN T3 T2 OFF ON H1 I I TP5 B W TP4 C6 C5 311 313 W B .
F-2 DIA GRAMS F-2 INVERTEC V250-S ELECTRICAL SYMBOLS PER E1537 H1 18V 76 C B A F 75 76 77 GND REMOTE CONTROL RECEPTACLE MIN T3 T2 OFF ON H1 I I TP5 B W TP4 C6 C5 311 313 W B 376 330 303 327 304 303 30.
F-3 ELECTRICAL DIA GRAMS F-3 INVERTEC V250-S ELECTRICAL SYMBOLS PER E1537 +W § AA6Œqb 31/32 H1 18V 76 C B A F 75 76 77 GND REMOTE CONTROL RECEPTACLE MIN T3 T2 OFF ON H1 I I B W 311 313 W B 376 3.
F-4 ELECTRICAL DIA GRAMS F-4 INVERTEC V250-S ELECTRICAL SYMBOLS PER E1537 +W § AA6Œqb 31/32 H1 18V 76 C B A F 75 76 77 GND REMOTE CONTROL RECEPTACLE MIN T3 T2 OFF ON H1 I I B W 311 313 W B 376 3.
F-5 DIA GRAMS F-5 INVERTEC V250-S 19.72 15.04 12.58 9.13 DIMENSION PRINT M17229 8-5-94.
NO TES INVERTEC V250-S.
Now A vailable...12th Edition The Procedure Handbook of Ar c W elding With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “ Bible ” of the arc welding industry. This printing will go fast so don ’ t delay.
W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
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