Gebruiksaanwijzing /service van het product POWER FEED IM915 van de fabrikant Lincoln Electric
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• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Z &)% % BAI7D767CG;B?7@F 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
;; *+0 ;; ARC R A Y S can b urn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87.
;;; *+0 ;;; FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
;H *+0 ;H ')N,+ &%**Y)+N Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: *PD7FO'AGD*AG6397#[D5 1.
H H Thank Y ou for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
H; H; + #&&%+%+* Page @EF3>>3F;A@ .
H;; H;; + #&&%+%+* Page &B7D3F;A@ .
%*+ ## + &% '&.)S$* %#. )) +% # *' + &%* 'AI7D776S$*;@9>7.;D77767D .
%*+ ## + &% '&.)S$* %#. )) *+0 '),+ &% #& + &% • The Power Feed™ 10M Single Wire Feeder has an IP21 rating, suitable for indoor use.
%*+ ## + &% '&.)S$* %#. )) J57EE;H7 HA>F397 6DABE 53GE76 4K BAAD IAD.
'*I;F5:'AE;F;A@ ON OFF 'A>3D;FK (negative) - polarity (positive) + polarity ,) % %#+)&'&#) +0 *++ % The Power Feed™ 10M Single Wire Feeder is preset at the factory for Electrode Positive welding.
.;D77767D ';@G@5F;A@ A ArcLink B ArcLink C 67 voltage sense D 40 VDC E Common 'AI7D*AGD57 ';@ G@5F;A@ A ArcLink B ArcLink C 67 voltage sense D 40 VDC E Common .7>6;@9G@.;D77767D+D;997DA@@75FAD .
% % ) - )&##* % . ) , * ,) +$ *) '+ &% 1 Inner Wire Guide 2 Drive Rolls 3 Outer Wire Guide +A5:3@976D;H7DA>>E3@6I;D79G;67E 1.
+A5:3@97F:79G@4GE:;@9 1. Turn off power at the welding power source. 2. Remove the welding wire from the wire drive. 3. Remove the thumb screw from the wire drive. 4. Remove the welding gun from the wire drive. 5. Loosen the socket head cap screw that holds the con- nector bar against the gun bushing.
%*+ ## + &% '&.)S$* %#. )) .# % ,%* +&)* % .
%*+ ## + &% '&.)S$* %#. )) . )*,+&.% ), + The wire feed shut down circuit is used to stop the wire feed in the event of a fault.
. ))##& % *B;@6>7'>357?7@F The wire reel stand provides two mounting locations for the spindle. Each mounting location consists of a tube in the center of the mast and locating slots. #A36;@9FA>4V=9*BAA>E 1.
%*+ ## + &% '&.)S$* %#. )) ,E;@9"A;>)77> 50-60 lb. (22.7 - 27.2 kg) Coil Mounting (See Figure A.10) 1.
%*+ ## + &% '&.)S$* %#. )) #A36;@9>4=9)736;)77>E (See Figure A.11) A K363-P Readi-Reel adapter is required for loading these spools on 2" (51mm) spindles.
%*+ ## + &% '&.)S$* %#. )) * # %*&%%+ &% Maximum inlet pressure is 100 psi. (6.9 bar.) Install the shielding gas supply as follows: 1.
%*+ ## + &% '&.)S$* %#. )) 3D6GFA?3F;A@*KEF7? Shown with • K2657-1 Control Box • K1780-2 PF-10/R • K2203-1 Power Wave 455M/STT • K2205-1 Wire Drive Module $G>F;B>7.
&') + &% '&.)S$* %#. )) . )) '&* + -&,+',+ % + -&,+',+ ')&++ - )&,% .
&') + &% '&.)S$* %#. )) ')&**# $ ++ &%* The Power Feed™ 10M Singl.
&') + &% '&.)S$* %#. )) %$&# +,)* 'G>E7.7>6;@9AD*++.7>6;@9 -.7>6;@9 * 'AI7D776S$*;@9>7.
&') + &% +$ *) '+ &% 1 Status LED indicates system status. 2 Digital Meter Display is a bright LED display of key welding information. Adjusting Parameter Knobs. 3 MSP4 Panel is used to set the weld mode, adjust the arc, change arc start/end parameters and for set-up information.
&') + &% *+ +,*# The status LED indicates system status. Normal operation is a steady green light. %AF7 During normal power-up, the LED may flash red and/or green as the equipment performs self tests.
+).# % .7>6'DA57EE -A>F+D;?;EB>3K All Processes After welding, the meter holds the actual average arc voltage for 5 seconds. During this time, the display flashes to indicate the wire feeder is in the "Hold" period.
• Limit setting for restricting the operators range of control. • Lockout to prevent unauthorized changes to machine configuration. Additionally, the MSP4 includes an infrared (IR) port for wireless communication and configuration using a Palm OS based hand held computer and a simplified control layout.
% %).-&%+)&# If the selected weld mode uses any of the four available wave controls, users can press the left MSP4 pushbutton until the ARC CONTROL LED is illuminated. The value, name and units (if applicable) of the available wave con- trols will appear.
&') + &% '&.)S$* %#. )) # $ +*++ % The MSP4 can be optionally configured to limit the opera- tor’s range of control of any weld parameter (weld WFS, arc control, etc.
&') + &% '&.)S$* %#. )) *+ ,' +,)*$%, (See Figure B.3a) 1. To access the set-up menu, press the );9:F and #78F buttons of the $*' panel simultaneously.
&') + &% '&.)S$* %#. )) ,*) %' )$+)* '3D3?7F7D 78;@;F;A@ J;F*7FGB$7@G ' This setup menu parameter can be used to exit the setup menu.
&') + &% '&.)S$* %#. )) ,*) %' )$+)* '3D3?7F7D 78;@;F;A@ ' 'DA576GD7:3@97$7F:A6 This option selects how remote procedure selection (A/B) will be made.
&') + &% '&.)S$* %#. )) ,*) %' )$+)* '3D.
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' 'GE:'G>>G@"@A47:3H;AD This option determines how the potentiometer on the Push/Pull torch will behave.
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' *:AI+ 7EF$A67E Most power sources contain weld modes used for calibration and test purposes.
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' @5A67D#A5=AGF Locks one or both of the upper knobs (encoders), preventing the operator from changing wire feed speed, amps, volts or trim.
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' *7F,E7D @F7D8357'3EE5A67 Prevents unauthorized changes to the equipment.
&#*',)*. + Cold Feed and Gas Purge are combined into a two position momentary toggle switch. To activate Cold Feeding , hold the switch in the UP position. The wire drive will feed electrode but neither the power source nor the gas solenoid will be energized.
Run-In 2.5 Run-In 2.5 ,) &') + &% *+'+) )&') + &% (See Figure B.4) Sometimes it is advantageous to set specific arc start, crater and arc ending parameters for the ideal weld.
&') + &% '&.)S$* %#. )) *+'+) )&') + &% (See Figure B.5) The 4 step trigger sequence gives the most flexibility when the Start, Crater and Burnback functions are active.
')&***+,' %&') + &% The Power Feed/Power Wave system delivers world class arc performance for a wide variety of processes. Using the foundation of Waveform Control Technology™, each weld mode is precisely tuned to meet exacting standards for low spatter, weld bead profile and arc shape.
&') + &% '&.)S$* %#. )) *+# %*+ %#***0%) $ .
&') + &% '&.)S$* %#. )) #,$ %,$*0%) $ .' ',#* $ % $ . '' ',#* &% ',#* .
&') + &% '&.)S$* %#. )) ARC FORCE (Soft)-10.0 to (Crisp)+10.0 DESCRIPTION Arc Force adjusts the short cir- cuit current for a soft arc, or for a forceful, driving arc.
$3F7D;3> Steel Steel Steel ')&** GMAW, CV GMAW, POWER MODE FCAW, CV .#$& 5 40 6 -%&%*0%) $&* &') + &% '&.)S$* %#.
&') + &% $ %,%+ &%# +00 .#')&** $.*0%) Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.
&') + &% '&.)S$* %#. )) )&%+)&# PULSE FREQUENCY: (Low)-10.0 to (High)+10.0 DESCRIPTION For Pulse modes, Arc Control changes the pulsing frequency.
&') + &% '&.)S$* %#. )) 200 ---- WFS AMPS VOLTS TRIM LESS DEPOSITION MORE DEPOSITION 2.
&') + &% '&.)S$* %#. )) $ %,%+ &%# +00 .#')&** +.+AG5:*F3DF+ .
&') + &% .#$&*) % The Weld Mode Search feature allows the selection of a welding mode based on certain criteria (wire size, process type, etc.). *) %&) .
&') + &% '&.)S$* %#. )) &'+ &%#,# ')&.
&') + &% '&.)S$* %#. )) One of these four items will blink to indicate which item will change when the Mode Select Panel Knob is rotated.
**&) * '&.)S$* %#. )) &'+ &%# K2339-1 K2429-1 K2360-1 K1543-xx K1796-xx K.
**&) * '&.)S$* %#. )) K1500-4 K1500-5 K489-9 K466-2 K613-7 K1546-1 K1546-2 K1733-1 K870-1 K936-1 K936-2 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® guns.
**&) * '&.)S$* %#. )) K162-1 K435 K468 K363P K438 K1504-1 K1634-3 K1634-2 K590-6 Spindle Adapter, for Readi-Reels and 2" ID spools up to 60 lb.
$ %+%% '&.)S$* %#. )) *+0'),+ &%* .
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures .
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manua.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manua.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manua.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manua.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manua.
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manua.
)$* '&.)S$* %#. )) %&+ This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
$%* &%') %+ '&.)S$* %#. )) 15.80 18.48 30.46 DIMENSION PRINT 12/05 14.
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. )% % - *& '), &% ++%+ &% . )%,% +%MU& *B3@;E: D7@5: 7D?3@ 'ADFG9G7E7 !3B3@7E7 :;@7E7 "AD73@ D34;5 READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
. )% % - *& '), &% ++%+ &% . )%,% +%MU& *B3@;E: D7@5: 7D?3@ 'ADFG9G7E7 !3B3@7E7 :;@7E7 "AD73@ D34;5 LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS PAR TES DE USO, E SIGA AS PRÁ TICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Een belangrijk punt na aankoop van elk apparaat Lincoln Electric POWER FEED IM915 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
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In een situatie waarin je al een beziter van Lincoln Electric POWER FEED IM915 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Lincoln Electric POWER FEED IM915 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Lincoln Electric POWER FEED IM915 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.