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METROLOGIC INSTRUMENTS, INC. MS2220 Stratos S ™ Scanner / Avery Scale Installation and User’s Guide.
Copyright © 2006 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in any form or by any means without prior written consent, except by reviewer, who may quote brief pas sages in a review, or provided for in the Copyright Act of 1976.
ii T ABLE OF C ONTENTS I NTRODUCTION Manual Scope ................................................................................................................... ....................................................... 1 Product Ov erview .........
iii T ABLE OF C ONTENTS S CANNER O PERATION Scan Z one .............................................................................................................................................................................. 29 IR Activation Area (IR LED Ou tput) .
iv T ABLE OF C ONTENTS S CANNER AND C ABLE T ERMINATIONS Scanner Pinout Connec tions .................................................................................................................................................. 69 Cable Connector Configur ations .
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1 I NTRODUCTION M ANUAL S COPE This guide provides an overvie w of the MS2220 Stratos S scanner/Avery scale operation with deta iled information about setup and installation. Adobe ® Acrobat ® versions o f the user's manuals are also avai lable for download from th e Metrologic website (www.
2 I NTRODUCTION O PTIONAL A CCESSORIES O PTIONAL A CCE SSORIES Part # Description 57-57210 x -N-3 RS232 Interface Cable Straight, 3.7 m (12') Cord with Short Strain Relief 57-57212 x -N-3 IBM 46xx Port 9 Cable, Straight 3.7 m (12') Cord 57-57016 x -N-3 OCIA Interface Cable Straight, 3.
3 I NTRODUCTION O PTIONAL A CCESSORIES O PTIONAL A CCE SSORIES Part # Description Optional Remote Scale Display 46-00248 Remote Scale Display for use with MS2000 lb. Scanner/Scales 46-00249 Remote Scale Display for use with MS2000 kg Scanner/Scales Figure 1.
4 I NTRODUCTION R EPLACEMENT P ARTS R EPLACEMENT P ARTS Part # Description Caution Window types (Diamonex a nd Sapphire) are not interchan geable due to laser safety and/or scann er performance differences. To change window type, the scann er must be returned to the manufacturer for reconfiguration.
5 I NTRODUCTION G ENERAL P RECAUTIONS The following are some gener al precautions to reme mber when handling your MS2220 Scanner/Avery Scale. D O N OT T URN the unit upside down with the platter in place. D O N OT P RESS on the window in the replace ment platter or the vertical window frame.
6 I NTRODUCTION MS2220 S CANNER /A VERY S CALE D ESIGN S PECIFICATIONS Design Specifications Operational Light Source: VLD 650 nm Peak Laser Power: <1.5 mW Maximum IR LED Outp ut: 50 μ W per IEC 60825-1 measurement procedu re Horizontal Depth of Field: 0 mm - 152 mm (0”- 6”) for 0.
7 I NTRODUCTION MS2220 S CANNER /A VERY S CALE D ESIGN S PECIFICATIONS Design Specifications Scale Capacities Capacity : kg unit 15 kg lb. unit 30.0 lb. Minimum Increment: kg unit 0.005 kg lb. unit 0.01 lb. Maximum Static Weight: kg unit 75 kg lb. unit 150 lb.
8 B ASE M ODEL C HARACTERISTICS MS2220 Scanner/Avery Scale Components Figure 7. MS2220 Components.
9 B ASE M ODEL C HARACTERISTICS MS2220 Scanner/Avery Scale Components I TEM N O . D ESCRIPTION OF I TEM IN F I GURE 7 1 Scale Zero Button (see page 41) 2 Amber LED, Scale Zero Indicator (see page 41) .
10 B ASE M ODEL C HARACTERISTICS MS2220 Scanner/Avery Scale Dimensions Figure 8 . MS2220 Dimensions Specifications are subject to change without notice.
11 B ASE M ODEL C HARACTERISTICS MS2220 Scanner/Avery Scale Caution and Serial Number Labels Figure 10. MS2220 Label Locations (Top) and Exa mples (Bottom) Caution: To maintain compliance with applicable standards, all circuits connected to the scanner must meet the requirements for SELV (S afety E xtra L ow V oltage) according to EN/IEC 60950-1.
12 I NSTALLATION Q UICK I NSTALLATION O UT LINE The following is a q uick preview of the steps require d for 1 st time installatio ns. Each item i s discussed in detail late r in this section. • Determine clearance, ventilation and service access requirements.
13 I NSTALLATION S ITE R EQUIREMENTS Service Access When routing and installing th e cable(s) and power supply, ma ke sure yo u leave access that these components may be swapped easily without the need to remove the unit from the checkout counter.
14 I NSTALLATION U NPACKING THE U NIT 1. Make sure the shipping box is top-side up before opening. 2. Remove the accessories box and check the box’s content for the following items. • Remote Disp lay ( Optional ) • Product Manuals • Power Supply • Communication Cables 3.
15 I NSTALLATION U NPACKING THE U NIT MS2220 Package Warning All hardware securing the scale arms dur ing shipping must be removed or the scale will not function! Figure 15 Do not discard instructions and shi pping hard ware! These items must be reinstalled if the un it is going to be shipped.
16 I NSTALLATION I NSTALLING THE U NIT IN THE C OUNTER MS2220 Mounting Diagram Figure 16. MS2220 Mounting Diagra m Specifications are subjec t to change without notice.
17 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) RS232 The following steps describe ho w to properly install the cables for an RS232 Stratos S application. T he scanner/Avery scale must then be configured to match the host’s RS23 2 parameters.
18 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) RS232 11. Configure the Stratos S to match the host system’s RS232 parameters. Refer to the MetroSelect Configuration Guid e ( MLPN 00-02407 x ) under Section G: RS232 for enabling RS232 Mode (scan the recall defaults bar code first ) .
19 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) F ULL S PEED USB The following steps describe ho w to properly install the cables for a Full Speed USB Stratos S applicatio n. The scanner/Avery scale must then be configure d to match the host’s U SB parameters.
20 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) F ULL S PEED USB 10. Configure the Stratos S to match the host system’s USB parameters.
21 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) F ULL S PEED USB xx** Specifies international connection. See the Base Kit Components and Optional Accessories section of this guide for a complete listing. See Power Source caution statement located on page 11 of this manual.
22 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) IBM 46 XX The following steps describe ho w to properly install the cables for an IBM 46xx Stratos S application. T he scanner/Avery scale must then be configured to match the host’s IBM 46xx parameters.
23 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) IBM 46 XX 10. Configure the Stratos S to match the host system’s IBM 46xx parameters.
24 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) OCIA The following steps describe ho w to properly install the cables for an OCIA Stratos S application. The scanner/Aver y scale must then be configured to match the host’s OCIA parameters.
25 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) OCIA 10. Configure the Stratos S to match the host system’s OCIA parameters. Refer to the MetroSelect Configuration Guid e ( MLPN 00-02407 x ) under Section I: OCIA for enabling and setting OCIA parameters .
26 I NSTALLATION C ABLE I NSTALLATION (S ECONDARY M ETROLOGIC S CANNER ) The following steps describe ho w to properly install the cables bet ween a secondary Metrologic scanner and the Stratos S . The Stratos S and the secondary scanner must then be configured to communicate properly.
27 I NSTALLATION C ABLE I NSTALLATION (S ECONDARY M ETROLOGIC S CANNER ) † See Aux power notes on page 26 See Power Source caution statement located on page 11 of this manual.
28 I NSTALLATION EAS D EACTIVATION SW1 and SW2 are the switch banks insid e the Checkpoint device t hat set the deactivation range. T he following is a list of Checkpoint recommended s witch bank settings.
29 S CANNER O PERATION S CAN Z ONE Figure 24. Checker-Side (13 mil) Figure 25. Horizontal Left/Right (13 mil) Specifications are subjec t to change without notice .
30 S CANNER O PERATION S CAN Z ONE Figure 26. Horizontal Direct (13 mil) Figure 27. Vertical Direct (13 mil) Specifications are subjec t to change without notice .
31 S CANNER O PERATION IR A CTIVATION A REA (IR LED O UTPUT ) The Stratos S ’s default po wer save mode † is Dual Action Power Save Mode #2 (see page 38) . This power save mode † turns the laser OFF after a configured p e riod of non-use then turns the motor O FF after thirty-minute intervals.
32 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Audible When in operation the Stratos S provides audible feedback that indicates the st atus of the unit and the cu rrent scan. Eight settings are available for the tone of t he beep (norma l, 6 alternate tones and no tone) plus three volume settings.
33 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Visual White and blue LEDs are loca ted near the bottom corner of the vertical output window on the Stratos S . When the scanner is ON , the flashing or constant, il lumination of the LEDs indica tes the status of the Stratos S and the current scan.
34 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Failure Modes Flashing Blue a nd One Razzberry Tone This indicates that the scanner has experien ced a laser subsyste m failure.
35 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Diagnostic Indicat or Display There is a two-digit error code displ ay located under horizonta l output window near the Metrologic lo go on the platter (see figure below).
36 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Diagnostic Indicat or Display E RROR C ODE D ESCRIPTION 06 COMMUNICATION ERROR – The RS232 data line is be ing held active. This causes the scanner to read a “break” signal constantly and contin uous attempts are made to enter MetroSet configuration mode.
37 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Diagnostic Indicat or Display E RROR C ODE D ESCRIPTION 25 LASER #2 (RIGHT HORIZONTAL) HIGH CURRENT WARNING – The laser in the vertic al scanning subsystem is drawing excessive current. This could be a warni ng for a future total failure.
38 S CANNER O PERATION P OWER S AVE M ODES The MS2220 has five configurabl e power save modes. Refer to the MetroSelect Configuration Guide for add itional information on Power Save Modes. 1. Blink Power Save Mode: Blinks the laser OFF & ON after a configured perio d of non-use.
39 S CANNER O PERATION B EEPER O PTIONS AND B UTTON F UNCTIONS Changing the Beeper To ne Beeper tones may be configured incrementa l ly using the following bar code. The ne w tone will be heard followed by a short pause. Two more new tones will be he ard signifying the new setting has b een stored in memory.
40 S CANNER O PERATION S TAR TUP When the scanner first receives po wer the white LED will flash, the bl ue LED will turn on and the scanner will beep once ( the white LED will remain on for the duratio n of the beep ). The scanner is now ready to scan.
41 S CALE O PERATION S CALE Z EROING After the unit has been officially calibrated (s ee page 42) the sca le can be re-zeroed by pr essing the scale zeroing button on either the unit or on the remote display stan d. When the scale is at ze ro the amber LED will be illuminat ed.
42 S CALE O PERATION C ALIBRATION The scanner/scale must be calibrated if: it is a first time installation the scale cannot be re-zeroed the calibration verification tests indic ate errors there is a change in the units of measure [i.e.
43 S CALE O PERATION C ALIBRATION Priming the Scale for Calibration (l bs. or kg) Prime the scale before starting either method of calibration. Calibrate the scanner/scale after the unit is installed in the checkout countertop. It is important to use the correct certified (lb.
44 S CALE O PERATION C ALIBRATION Scale Calibration Procedu re (lbs. or kg) with Remote Display 1. Temporarily Remove the platter and pl ace it in a safe location.
45 S CALE O PERATION C ALIBRATION Scale Calibration Procedu re (lbs. or kg) with Remote Display 4. Enter full service access mod e. Power down the unit if necessary. Press and hold down t he Calibration push button then power up the scanner/scale. Rel ease the Ca libration push button.
46 S CALE O PERATION C ALIBRATION Scale Calibration Procedu re (lbs. or kg) with Remote Display 7. Make sure there is no load on the scale platter. 8. Calibrate a zero load. Press the right arrow ( ► ) button once when the remote display reads CAL 1 and there is no load on the scale platter.
47 S CALE O PERATION C ALIBRATION Scale Calibration Procedu re (lbs. or kg) with Remote Display 12. Remove the remaining half load from the scale then press clear (C). The message done will flash briefly on the dis play. Figure 48. 13. Exit calibration mode.
48 S CALE O PERATION C ALIBRATION Bar Code Calibration Procedure without Remote Display The following calibration proc edure can be used when the remote scale display is not present. This procedure req uires that the scanner/scale have a software serial nu mber of 15001, or greater.
49 S CALE O PERATION C ALIBRATION Bar Code Calibration Procedure without Remote Display 4. Enter the scale pro gram mode. Power down the unit and slide the scale program s witch to the program position. If the system is a dual cable system , disconnect the host to scale RS232 cable from the unit.
50 S CALE O PERATION C ALIBRATION Bar Code Calibration Procedure without Remote Display 7. Make sure there is no load on the scale platter. The white LEDs will be used to indicate the current step in the calibr ation process. 8. Calibrate a zero load.
51 S CALE O PERATION C ALIBRATION Bar Code Calibration Procedure without Remote Display 11. Remove half of the load and c enter the remaining load. The wh ite LEDs will blink four times periodically. Wait for scale stability, and then press the b eeper volume switch once.
52 S CALE O PERATION C ALIBRATION V ERIFICATION U.S. Pounds (lbs.) The following tests verify if the scale's Calibration is acc ura te. For Kilograms see instructions starting on page 53. The following tests are based on a 2-digit ac curacy setting for pounds.
53 S CALE O PERATION C ALIBRATION V ERIFICATION Kilograms (kg) The following tests verify if the scale's Calibration is acc u rate. For US Pounds see instructions starting on page 52. The following tests are based on a 3-digit ac curacy setting for kilograms.
54 S CALE O PERATION S ECURITY S EAL I NSTALLATION The certification of the weighing mechani sm of the scale version of this scanner is subject to federal, state and local Weights and Measures statutes and regulati ons and can only be performed by aut horized government agencies and/or their duly registered agents.
55 S CALE O PERATION S ECURITY S EAL I NSTALLATION Wire Security Seal (Seal Conversion Kit 46-00239) 1. Temporarily remove the platter and plac e it in a safe location. 2. Install the calibrati on s witch/button cover. 3. Secure the cover in place with the flat head Phillips screw provided.
56 M AINTENANCE H ORIZONTAL S CAN W INDOW R EPLACEMENT Figure 67. Platter/Horizontal Scan Window Replacement * See replacement parts on page 4..
57 M AINTENANCE V ERTICAL S CAN W INDOW R EPLACE MENT ( MLPN 46-00232) Figure 68. Vertical Scan Window Replacement D AILY M AINTENANCE Smudges and dirt can interfere with the prop er scanning of a bar code. Therefore, the horizonta l and vertical output windows will need occasional cle aning.
58 T ROUBLESHOOTING The following guide is for reference purp oses only. Contac t a Metrologic representative at 1-800-ID-MET RO or 1-800-436- 3876 to preserve the limited warranty terms . Symptom Possible Cause(s) Solution All Interfaces No LEDs, beep or motor spin.
59 T ROUBLESHOOTING Symptom Possible Cause(s) Solution All Interfaces The unit scans a bar code, but locks up after the first scan ( the white LED stays on ). The scanner is configured to support some form of host handshaking but is not receiving the signal.
60 T ROUBLESHOOTING Symptom Possible Cause(s) Solution RS232 Only The com port at the host is not working or is not configured properly. The cable is not connected to the proper com port. The unit powers up OK and scans OK but does not communicate properly to the host.
61 T ROUBLESHOOTING RS232 D EMONSTRATION P ROGRAM If an RS232 scanner is not communicating with your IBM compatib le PC, key in the following BASIC program to test that the communication port and scann er are working. This program is for demonstration purposes only.
62 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS Many functions of the scanner can be "config ured" - that is, enabl ed or disabled. The scanner is shippe d from the factory pre- configured to a set of default conditions. The default p arameter of the scanner has an asterisk ( * ) in the charts on the following pages.
63 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB RSS Expanded Enable 9 9 9 9 Expanded ID “]e0” * 9 9 9 9 RSS Limited Enable 9 9 9 9 RSS Limited ID “].
64 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB Dual Action Power Save Mode #1 9 9 9 9 Dual Action Power Save Mode #2 * 9 9 9 9 Same Symbol Rescan Timeout: 500 msecs Configurable in 50 msec steps (MAX 6.
65 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB Transmit UK Plessey Check Digit 9 9 9 9 EAN 128 Enable 9 9 9 9 Enable French Pharma 9 9 9 9 Enable Matrix .
66 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB Recv “i” = Transmit Scanner ID Byte 9 STX Prefix 9 9 TAB Prefix 9 9 Metrologic Prefix 9 9 UPC Prefix 9.
67 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB Two Digit Redundancy 9 9 9 9 Five Digit Redundancy 9 9 9 9 Enable Coupon Code 128 9 9 9 9 Transmit Coupon .
68 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS Default settings for “ Aux ” interface The secondary scanner and t he MS2220 series always com municates via RS232.
69 S CANNER AND C ABLE T ERMINATIONS S CANNER P INOUT C ONNECTIONS The MS2220 Series scanner interfaces termi nate to 10-pin modula r jacks located on the bottom of the units. T he serial number label indicates the model numb er of the scanner. Figure 69.
70 S CANNER AND C ABLE T ERMINATIONS S CANNER P INOUT C ONNECTIONS Scanner to Host, IBM 46xx Scanner to Host, RS232 Pin Function Pin Function 1 Signal Ground 1 Ground 2 Reserved for RS232 Interface 2 .
71 S CANNER AND C ABLE T ERMINATIONS C ABLE C ONNECTOR C ONFIGURATIONS RS232 Interface Cable, MLPN 57-5721 0 x -N-3 Pin Function ** 1 No Co nnect 2 RS232 T ransmit Output 3 RS232 Rece ive Input 4 DTR .
72 S CANNER AND C ABLE T ERMINATIONS C ABLE C ONNECTOR C ONFIGURATIONS Aux Port Configuration Cabl e*, MLPN 57-57008 x -N-3 Pin Function** 1 No Co nnect 2 Output from Scanner 3 Input to Scanner 4 No C.
73 R EGULATORY C OMPLIAN CE S AFETY ITE Equipment IEC 60950-1; EN 60950-1 Laser Laser Class 1: IEC 60825-1:1993+ A1+A2, E N: 60825-1:1994+A1+A2 Caution Use of controls or adjustments or performa nce of procedures other than those specif i ed herein may result in hazard ous laser light exposure.
74 R EGULATORY C OMPLIAN CE EMC Emissions: FCC Part 15, ICES-003, CISPR 22, EN 55022 Immunity: CISPR 24, EN 55024 Class A Devices The following is applicable wh e n the scanner cable is greater in length than 3 meters (9 .8 feet) when fully extended: Les instructions ci-dessous s’ap pliquent aux cables de sca nner dép assant 3 métres (9.
75 R EGULATORY C OMPLIAN CE EMC Class B Devices The following is applicable w hen the scanner cable is less than 3 meters (9.8 feet) in length when fully extended: Les instructions ci-dessous s’ap pliquent aux cables de scan ner ne dépassant pas 3 métres (9.
76 L IMITED W ARRANTY The MS2200 Stratos S ™ Series scann ers are manufactured by Metrologic at its Black wood, New Jersey, U.S.A. facility. The MS2200 Stratos S Series scanners have a t wo (2) year limited warranty from the date of manufacture.
77 P ATENTS Patent Information This METROLOGIC product may be covered by, but not limi ted to, one or more of the follo wing U.S. Patents: U.S. Patent No.
78 I NDEX A AC ...................................................................... see power amber LED .................................................... see indicat ors application ................................................................
79 I NDEX S safety......................................................................... 74, 75 scale ............................................................................ 9, 12 scale capac ity ...............................................
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December 2006 Printed in the USA 00 - 0203 5 C.
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