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METROLOGIC INSTRUMENTS, INC. MS2221 / MS2222 Stratos S ™ Scanner Installation and User’s Guide.
Copyright © 2006 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in any form or by any means without prior written consent, except by reviewer, who may quote brief pas sages in a review, or provided for in the Copyright Act of 1976.
ii T ABLE OF C ONTENTS I NTRODUCTION Manual Scope ................................................................................................................... ....................................................... 1 Product Ov erview .........
iii T ABLE OF C ONTENTS S CANNER O PERATION Scan Z one .............................................................................................................................................................................. 27 IR Activation Area (IR LED Ou tput) .
1 I NTRODUCTION M ANUAL S COPE This guide provides information on th e installation, se tup and operation of the MS 2221 a nd the MS2222 Stratos S scanner only models .
2 I NTRODUCTION B ASE K IT C OMPONENTS B AS E K IT C OMPONENT S Part # Description M S 222 x -105N z Stratos S ™ Series Scanner 1 Scanner Only, Scale Ready – Comp act x 2 Scanner Only – Sub-Comp.
3 I NTRODUCTION O PTIONAL A CCESSORIES O PTIONAL A CCESSORIES Part # Description AC to DC Power Transformer - Regulated Output: +5.2V @ 2A +12V @ 1A 46-00226 120V United States and Canada 46-00227 220.
4 I NTRODUCTION G ENERAL P RECAUTIONS The following are some gener al precautions to remember when handling the Stratos S . D O N OT T URN the unit upside do wn with the platter in place. D O N OT P RESS on the window in the platter or the vertical window frame.
5 I NTRODUCTION MS2221 / MS2222 S CANNER D ESIGN S PECIFICATIONS Design Specifications Operational Light Source: VLD 650 nm Peak Laser Power: <1.5 mW Maximum IR LED Outp ut: 50 μ W per IEC 60825-1 measure ment procedure Horizontal Depth of Field: 0 mm - 152 mm (0”- 6”) for 0.
6 B ASE M ODEL C HARACTERISTICS MS2221 Scanner Components Figure 5. MS2221 Components Components I TEM N O . D ESCRIPTION OF I TEM 1 Volume/Tone Multi-Function Button (see page 36) 2 Blue and White LE.
7 B ASE M ODEL C HARACTERISTICS MS2221 Scanner Dimensions Figure 6. MS2221 Dimensions Connector Panel Figure 7. MS2221 Connector Pan el Scale ready MS2221 mod els supply additional con nectors for scale and display communi cation cabling. The use of these connections is depe ndent on the specific manufacturer of the scale being integrated.
8 B ASE M ODEL C HARACTERISTICS MS2221 Scanner Caution and Serial Number Labels Figure 8. MS2221 Label Locations (Top) a nd Examples (Bottom) Caution: To maintain compliance with applicable standards, all circuits connected to the scanner must meet the requirements for SELV (S afety E xtra L ow V oltage) according to EN/IEC 60950-1.
9 B ASE M ODEL C HARACTERISTICS MS2222 Scanner Components Figure 9. MS2222 Components Components I TEM N O . D ESCRIPTION OF I TEM IN F I GURE 15 1 Volume/Tone Multi-Function Button (see page 36) 2 Bl.
10 B ASE M ODEL C HARACTERISTICS MS2222 Scanner Dimensions Figure 10. MS2222 Dimensions Connector Panel Figure 11. MS2222 Connectors Specifications are subjec t to change without notice.
11 B ASE M ODEL C HARACTERISTICS MS2222 Scanner Caution and Serial Number Labels Figure 12. MS2222 Label Locations (Top) and Exa mples (Bottom) Caution: To maintain compliance with applicable standards, all circuits connected to the scanner must meet the requirements for SELV (S afety E xtra L ow V oltage) according to EN/IEC 60950-1.
12 I NSTALLATION Q UICK I NSTALLATION O UT LINE The following is a quick previ ew of the steps required for 1 st time installations. Each item is discussed in detail later in th is section. • Determine clearance, ventilation and service access requirements.
13 I NSTALLATION U NPACKING THE U NIT 1. Make sure the shipping box is top-side up before opening. 2. Remove the accessories box and che ck the box’s content for the follo wing items. • Product Manuals • Power Supply • Communication Cables 3. Lift the scanner out of t he shipping box by grippi ng the bottom of the unit on both sides.
14 I NSTALLATION I NSTALLING THE U NIT IN THE C OUNTER MS2221 Mounting Diagram Figure 17. MS2221 Mounting Diagra m Specifications are subjec t to change without notice.
15 I NSTALLATION I NSTALLING THE U NIT IN THE C OUNTER MS2222 Mounting Diagram Figure 18. MS2222 Mounting Diagra m Specifications are subjec t to change without notice.
16 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) RS232 The following steps describe ho w to properly install the cables for an RS232 Stratos S application.
17 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) RS232 xx** Specifies international connection. See the Base Kit Components and Optional Accessories section of this guide for a complete listing. See power source caution statement on pages 8 or 11 of this manual.
18 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) F ULL S PEED USB The following steps describe ho w to properly install the cables for a Full Speed USB Stratos S applicatio n. The scanner must then be configured to match the host’s USB param eters.
19 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) F ULL S PEED USB Step 8 is for USB Serial Emulation Mo de or Keyboard Emulation Mo de only.
20 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) IBM 46 XX The following steps describe ho w to properly install the cables for an IBM 46xx Stratos S application. T he scanner must then be configured to match the host’s IBM 46xx p arameters.
21 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) IBM 46 XX xx** Specifies international connection. See the Base Kit Components and Optional Accessories section of this guide for a complete listing. See power source caution statement on pages 8 or 11 of this manual.
22 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) OCIA The following steps describe ho w to properly install the cables for an OCIA Stratos S application.
23 I NSTALLATION C ABLE I NSTALLATION (I NT ERF ACE S PECIFIC ) OCIA xx** Specifies international connection. See the Base Kit Components and Optional Accessories section of this guide for a complete listing. See power source caution statement on pages 8 or 11 of this manual.
24 I NSTALLATION C ABLE I NSTALLATION (S ECONDARY M ETROLOGIC S CANNER ) The following steps describe ho w to properly install the cables bet ween a secondary Metrologic scanner and the Stratos S . The Stratos S and the secondary scanner must then be configured to communicate properly.
25 I NSTALLATION C ABLE I NSTALLATION (S ECONDARY M ETROLOGIC S CANNER ) † See Aux power notes on page 24 See power source caution statement on pages 8 or 11 of this manual.
26 I NSTALLATION EAS D EACTIVATION SW1 and SW2 are the switch banks insid e the Checkpoint device t hat set the deactivation range. T he following is a list of Checkpoint recommended s witch bank settings.
27 S CANNER O PERATION S CAN Z ONE Figure 26. Checker-Side (13 mil) Figure 27. Horizontal Left/Right (13 mil) Specifications are subjec t to change without notice.
28 S CANNER O PERATION S CAN Z ONE Figure 28. Horizontal Direct (13 mil) Figure 29. Vertical Direct (13 mil) Specifications are subjec t to change without notice.
29 S CANNER O PERATION IR A CTIVATION A REA (IR LED O UTPUT ) The Stratos S ’s default po wer save mode † is Dual Action Power Save Mode #2 (see page 35) . This power save mode † turns the laser OFF after a configured p e riod of non-use then turns the motor O FF after thirty-minute intervals.
30 Figure 31. LEDs S CANNER O PERATION I NDICATOR D ESCRIPTIONS Audible When in operation the Stratos S provides audible feedback that indicates the status of the unit and the current scan. Eight settings are available for the tone of the beep (normal, 6 alternate tones and no ton e) plus three volume settings.
31 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Visual Steady Blue When all lasers are active, the blue LED is il luminated. The bl ue LED will remain illuminated until al l lasers are deactivated . Steady Blue and Single White Flash When the scanner successfully reads a bar c ode, the white LED will flash and the scann er will beep once.
32 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Diagnostic Indicat or Display There is a two-digit error code displ ay located under horizonta l output window near the Metrologic lo go on the platter (see figure below).
33 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Diagnostic Indicat or Display E RROR C ODE D ESCRIPTION 11 SWITCH ERROR – The switch used for vol ume selection or sleep mode is detected in error (al ways closed). The condition is self-correcting if possible.
34 S CANNER O PERATION I NDICATOR D ESCRIPTIONS Diagnostic Indicat or Display E RROR C ODE D ESCRIPTION 29 LASER #3 (LEFT HORIZONTAL) UNDERCURRENT WARNING – The laser in the left vertical scanning subsystem is drawing too little current. The laser is pro bab ly not on.
35 S CANNER O PERATION P OWER S AVE M ODES The Stratos S has five configurable po wer save modes. Refer to the MetroSelect Configuration Guide for additional information on Power Save Modes. 1. Blink Power Save Mode: Blinks the laser OFF & ON after a configured perio d of non-use.
36 S CANNER O PERATION B EEPER O PTIONS AND B UTTON F UNCTIONS Changing the Beeper To ne Beeper tones may be configured incrementa l ly using the following bar code. The ne w tone will be heard followed by a short pause. Two more new tones will be he ard signifying the new setting has b een stored in memory.
37 S CANNER O PERATION S TAR TUP When the scanner first receives po wer the white LED will flash, the bl ue LED will turn on and the scanner will beep once ( the white LED will remain on for the duratio n of the beep ). The scanner is now ready to scan.
38 M AINTENANCE H ORIZONTAL S CAN W INDOW R EPLACEMENT After the replacement platter has been install ed, remove all protective film from the new platter’s windo w. The unit will not fu nction properly if the protective film is not re moved. Figure 37.
39 M AINTENANCE V ERTICAL S CAN W INDOW R EPLACE MENT ( MLPN 46-00232) After the replacement vertical window has been insta lle d, remove all protective film from the window. The unit will not fu nction properly if the protective film is not re moved.
40 T ROUBLESHOOTING The following guide is for reference purp oses only. Contac t a Metrologic representative at 1-800-ID-MET RO or 1-800-436- 3876 to preserve the limited warranty terms . Symptom Possible Cause(s) Solution All Interfaces No LEDs, beep or motor spin.
41 T ROUBLESHOOTING Symptom Possible Cause(s) Solution All Interfaces The print quality of the bar code is suspect. Check the character length lock. Scanner beeps at some bar codes and NOT form others of the same bar code symbology. The aspect ratio of the bar code is out of tolerance.
42 T ROUBLESHOOTING Symptom Possible Cause(s) Solution RS232 Only The host is receiving data but the data does not look correct. The scanner and host may not be configured for the same interface. Check that the scanner and t he host are configured for the same interface.
43 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS Many functions of the scanner can be "config ured" - that is, enabl ed or disabled. The scanner is shippe d from the factory pre- configured to a set of default conditions. The default p arameter of the scanner has an asterisk ( * ) in the charts on the following pages.
44 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB RSS Expanded Enable 9 9 9 9 Expanded ID “]e0” * 9 9 9 9 RSS Limited Enable 9 9 9 9 RSS Limited ID “].
45 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB Dual Action Power Save Mode #2 * 9 9 9 9 Same Symbol Rescan Timeout: 500 msecs Configurable in 50 msec steps (MAX 6.
46 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB EAN 128 Enable 9 9 9 9 Enable French Pharma 9 9 9 9 Enable Matrix 2 of 5 Check Digit 9 9 9 9 Enable Hong K.
47 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB STX Prefix 9 9 TAB Prefix 9 9 Metrologic Prefix 9 9 UPC Prefix 9 9 ETX Suffix 9 9 TAB Suffix 9 9 Carriage .
48 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS P ARAMETER D EFAULT OCIA RS232 IBM 46 XX USB Five Digit Redundancy 9 9 9 9 Enable Coupon Code 128 9 9 9 9 Transmit Coupon ‘]C1’ * 9 9 9 9 Group Sep.
49 D EFAULT S ETTINGS C OMMUNICATION P ARAMETERS Default settings for “ Aux ” interface The secondary scanner and t he Stratos S series always communicat es via RS232.
50 S CANNER AND C ABLE T ERMINATIONS S CANNER P INOUT C ONNECTIONS The Stratos S scanner terminates to 10-pin modular jacks located on the bottom of the unit.
51 S CANNER AND C ABLE T ERMINATIONS S CALE R EADY MS2221 M ODELS – A DDITIONAL P INOUT C ONNECTIONS There are four additional 10-pi n modular jacks lo cated on the bottom of the of the MS2221 Stratos S models that may be used for an integrated scale applicat ion and the use of a remote display.
52 S CANNER AND C ABLE T ERMINATIONS C ABLE C ONNECTOR C ONFIGURATIONS The following cables are examples of some of the standard cables that may be shipped with the Stratos S scanner. Please keep in mind that every a pplication is unique and th e cables received with the Stratos S may be custom cabl es that are not shown below.
53 S CANNER AND C ABLE T ERMINATIONS C ABLE C ONNECTOR C ONFIGURATIONS Aux Port Configuration Cabl e * , MLPN 57-57008 x -N-3 Pin Function ** 1 No Co nnect 2 Output from Scanner 3 Input to Scanner 4 N.
54 R EGULATORY C OMPLIAN CE S AFETY ITE Equipment IEC 60950-1; EN 60950-1 Laser Laser Class 1: IEC 60825-1:1993+ A1+A2, E N: 60825-1:1994+A1+A2 Caution Use of controls or adjustments or performa nce of procedures other than those specif i ed herein may result in hazard ous laser light exposure.
55 R EGULATORY C OMPLIAN CE EMC Emissions: FCC Part 15, ICES-003, CISPR 22, EN 55022 Immunity: CISPR 24, EN 55024 Class A Devices The following is applicable wh e n the scanner cable is g reater in length than 3 meters (9 .8 feet) when fully extended: Les instructions ci-dessous s’ap pliquent aux cables de sca nner dép assant 3 métres (9.
56 R EGULATORY C OMPLIAN CE EMC Class B Devices The following is applicable w hen the scanner cable is less than 3 meters (9.8 feet) in length when fully extended: Les instructions ci-dessous s’ap pliquent aux cables de scan ner ne dépassant pas 3 métres (9.
57 L IMITED W ARRANTY The MS2200 Stratos S ™ Series scann ers are manufactured by Metrologic at its Black wood, New Jersey, U.S.A. facility. The MS2200 Stratos S Series scanners have a t wo (2) year limited warranty from the date of manufacture.
58 P ATENTS Patent Information This METROLOGIC product may be covered by, but not limi ted to, one or more of the following U.S. Patents: U.S. Patent No.
59 I NDEX A AC ...................................................................... see power application ................................................................. 32, 42 audible........................................................... see indicat ors AUX .
60 I NDEX S safety......................................................................... 55, 56 Scale ............................................................................... 51 scan patte rn .................................................
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December 2006 Printed in the USA 00 - 02268 B.
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