Gebruiksaanwijzing /service van het product SFG10E van de fabrikant Multiquip
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OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 2 SILICOSIS/RESPIRA T OR Y W ARNINGS Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 3 T ABLE OF CONTENTS Specification and part number are subject to change without notice .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 4 P AR TS ORDERING PR OCEDURES www .m ultiquip .com Or dering par ts has never been easier! Choose fr om .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 5 NO TICE T O OPERA T ORS IF Y OU CAN NOT READ OR DO NO T FULL Y UN- DERST AND THE CONTENTS OF THIS MANU AL, PLEASE CONT A CT THE F ACT OR Y FOR PROPER ASSIST ANCE BEFORE A TTEMPTING T O OPER- A TE THIS PRODUCT .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 6 __________________ Model Number __________________ Serial Number __________________ Electric Motor Serial Number __________________ Date of Purchase Specifications and design are subject to change without notice or obligation.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 7 The f ollowing undersigned operators of the SURF A CE GRINDER described and/or per taining to this Oper.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 8 THE FOLLO WING SAFETY PRECA UTIONS PRO VIDE SOME COMMON SENSE GUIDES TO PR OMO TE SAFETY AND EFFICIENCY WITH THE SURF A CE GRINDER.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 9 exercise to restore normal blood circulation. If any of the symptoms appear , seek medical advice immediately . 7 ) Clothing must be sturdy and snug fitting, but allow complete freedom of movement.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 10 OPERA TION 1 ) Give complete and undivided attention to the job at hand. Do not chew gum, smoke and/or use smokeless tobacco while utilizing the SURF ACE GRINDER.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 11 MAINTENANCE, REP AIR AND ST ORA GE 1 ) Use only genuine, approv ed replacement par ts and accessories for maintenance and repair . Use of par ts and accessories manufactured by others can result in proper ty damage and/or personal injur y .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 12 ASSEMBL Y INSTRUCTIONS/OPERA TIONS Assembly The SFG10E SURF ACE GRINDER is shipped from the factory secured on a specially designed wooden pallet and protected from e xter nal damage by a corrugated car ton or wood crate .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 13 ASSEMBL Y INSTRUCTIONS/OPERA TIONS Operation THEOR Y OF OPERA TION The SFG10E SURF ACE GRINDERS operate on the principle of various multi-accessory attachments being utilized at rotational speeds to make direct contact with a work surf ace.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 14 inser t flails. In tur n, these costs must be compared to anticipated service life. All flails will eventually wear to the point of requiring replacement.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 15 ASSEMBL Y INSTRUCTIONS/OPERA TIONS FIGURE 7 FIGURE 8 Suggested Applications: 1 ) Medium duty asphalt and concrete scarifying.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 16 Scarifier Block Bushing Scarifier block bushings are designed to be discarded whenever the flails are replaced. FIGURE 11. Normal wear should be uniform about the bushing circumference.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 17 ASSEMBL Y INSTRUCTIONS/OPERA TIONS against the inside of the SURF ACE GRINDER frame . The more aggressive flails require greater forces to keep them contained on the bloc k.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 18 shear from the concrete floor material. The occurrence is also aggra vated b y higher ambient temperatures.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 19 ASSEMBL Y INSTRUCTIONS/OPERA TIONS An insufficient seating torque value will allow the insert to become loose from the unit body , resulting in premature component wear and improper scraping action.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 20 INST ALLING A MUL TI-A CCESSOR Y A TT A CHMENT (not including m ulti-segmented, dry diamond discs) IN .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 21 ASSEMBL Y INSTRUCTIONS/OPERA TIONS FIGURE 26 FIGURE 27 DANGER DANGER DANGER DANGER DANGER DO NO T OPERA TE THE SURF A CE GRINDER WITH THE 229019-017 MOUNTING WEDGES IN AN IMPROPER MOUNTING CONFIGURA TION.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 22 FIGURE 28 4 ) Retur n the SURF ACE GRINDER to its normal operating position. 5 ) If the machine is to be used immediately , reconnect the e xtension cord or SURF ACE GRINDER from the power source.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 23 DANGER DANGER DANGER DANGER DANGER EXERCISE EXTREME CA UTION WHEN UTILIZING A MECHANICAL DEVICE FOR LIFTING THE SURF A CE GRINDER. UTILIZE THE MECHANICAL DEVICE IN A CCORDANCE TO BO TH ITS ST A TED ST A TIC AND D YNAMIC LOADING ENVELOPES.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 24 Operating the SURF ACE GRINDER fr om a power source of improper voltage and amperage will result in un-repairable damage to the electric motor and related controls.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 25 ASSEMBL Y INSTRUCTIONS/OPERA TIONS DANGER DANGER DANGER DANGER DANGER FOR MAXIMUM PRO TECTION A GAINST A F A UL T , AL W A YS CONFIGURE THE GROUND F A UL T CIRCUIT INTERRUPTER T O BE PLUGGED INT O THE EXTEN- SION CORD .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 26 ASSEMBL Y INSTRUCTIONS/OPERA TIONS DANGER DANGER DANGER DANGER DANGER WHEN OPERA TING THE SURF A CE GR.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 27 b . Higher material removal rates can sometimes be achieved by making a series of shallow passes 90 degrees to each other to form a waffle like pattern.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 28 Failure to properly clean the interior surfaces of the SURF ACE GRINDER can result in dried material build-up and accumulation directly affecting bearing service life.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 29 but ha ve diff erent implications f or the floor user . Flatness is critical where the user’ s main concer n is the behavior of wheeled type vehicles .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 30 FIGURE 40 One of the major limitations of the F number system is that it does not control the surface regularity at joints. Because joints are statistical anomalies, the standard test method f orbids measurements within 24 inches.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 31 ASSEMBL Y INSTRUCTIONS/OPERA TIONS Maintenance/Service PREVENT A TIVE MAINTENANCE CHECK LIST The normal operation of the SURF A CE GRINDER produces e xtreme dir t and dust, along with lev els of random vibr ation.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 32 FIGURE 41 5 ) Belt alignment is checked with the straightedge. Place the straightedge squarely against the transmission pulley . Proper ly aligned pulleys should also place the straightedge squarely against the motor pulle y .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 33 5 ) Remov e the worn V -belt. Inspect the electric motor and transmission pulleys for wear and damage. Install the replacement belt, P/N SFB45. a ) Do not install replacement belt if the pulleys have excessively worn grooves.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 34 Do not install an elastomeric mount without the use of an approved lubricant. Installation without an approved lubricant can produce tears in the mount, resulting in substandard operational performance and service life.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 35 MAINTENANCE/SER VICE 3 ) The transmission gears are lubricated at the time of assembly with approximately 24 ounces of Lubricate GR132 grease or equivalent.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 36 Troubleshooting ELECTRIC MO T OR MO T OR F AILS T O ST ART ON/OFF s witch in the OFF position. T ur n the s witch to the ON position. SURF ACE GRINDER and/or e xtension cord is not plugged into the power source.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 37 ST ORA GE Storage Proper procedure f or long ter m storage of the SURF A CE GRINDER will protect it against the effects of corrosion and damage.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 38 Specifications STR UCTURE ................................................................... Unitiz ed, Welded Steel Plate DRIVE REDUCTION SYSTEM ......
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 39 NO TE P A GE.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 40 EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the Parts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 41 SFG10E SURF A CE GRINDER 1 T O 3 UNITS Q t y . P /N Description 1 ............ SF3100081 .............. CABLE, THRO TTLE 1 ............ SFSG120330 ......
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 42 OPERA T OR HANDLE ASSY . OPERA T OR HANDLE ASSY ..
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 43 OPERA T OR HANDLE ASSY . OPERA T OR HANDLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 SFSG120180 HANDLE, LOWER 1 2 SFSG120110 HA NDLE, TOP 1 3 SF3100030 TH RO TTLE, TWIST CONTR OL, PLASTIC , COMPL.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 44 ELECTRIC MO T OR ASSY . ELECTRIC MO T OR ASSY ..
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 45 ELECTRIC MO T OR ASSY . ELECTRIC MO T OR ASSY . NO . P AR T NO .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 46 WHEEL DOLL Y ASSY . WHEEL DOLL Y ASSY ..
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 47 WHEEL DOLL Y ASSY . WHEEL DOLL Y ASSY . NO . P AR T NO .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 48 FRAME ASSY . FRAME ASSY ..
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 49 FRAME ASSY . NO . PAR T NO . P AR T NAME QTY . REMARKS 1 SFSG120010 FRAME, MAIN 1 2 SFSG120360 WEIGHT .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 50 SAFETY AND DUST SHIELD ASSY . SAFETY AND DUST SHIELD ASSY .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 51 NO . PAR T NO . P AR T NAME QTY . REMARKS 1 # SFSG120230 SKIRT ASSY 1 2 # SFSG120220 B UMPER, R UBBER .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 52 SCARIFIER ASSY . SCARIFIER ASSY ..
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 53 SCARIFIER ASSY . SCARIFIER ASSY . NO . PAR T NO . P AR T NAME QTY . REMARKS 1 SSG241900012 HOUSING 1 2 29018-083 B USHING 2 3 87052000 B OL T CARRIA GE 3/8"-16 UNC X 2-1/2 UNC , PLA TED 2 4 29019-013 W ASHER, FLA T 5/8", HEA T TREA TED .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 54 SCRAPE-R-T A CH ASSY . SCRAPE-R-T ACH ASSY ..
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 55 SCRAPE-R-T A CH ASSY . SCRAPE-R-T ACH ASSY . NO. PART NO.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 56 GRINDING BLOCK ASSY . GRINDING BLOCK ASSY ..
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 57 GRINDING BLOCK ASSY . GRINDING BLOCK ASSY . NO. PART NO. P AR T NAME QTY . REMARKS 1 SG242101010 BLOCK 1 2 SG242101030 O-RING 3 3 83040901 PIN, RET AINING, ST AINLESS STEEL 3 4 29019-017 WEDGE PLASTIC 1 5 SSG242100020 PIN, DIAMOND PURPLE 40-50 GRIT .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 58 DECALS DECALS SP8-5030 W ARNING KEEP CLEAR OF ROT A TING PA R T S BEFORE HOISTING THIS MACHINE CONSUL T WITH THE APPLICABLE OPERA TOR MANUAL. IMPROPER HOISTING PROCEDURES CAN RESUL T IN PROPERTY DAMAGE AND/OR PERSONAL INJUR Y .
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 59 DECALS DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 29020-045 DECAL, W ARNING 1 2 SFSP85061 DEC.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 60 Effective: Februar y 22, 2006 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERM S T erms of payment for parts are net 3 0 days. FREIGHT POLI CY All par ts order s will be shipp ed collec t or prepaid with th e charge s added to th e invoice.
SFG10E ELECTRIC SURFACE GRINDER — OPERATION AND PARTS MANUAL — REV. #2 (05/28/09) — PAGE 61 NO TE P A GE.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission.
Een belangrijk punt na aankoop van elk apparaat Multiquip SFG10E (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Multiquip SFG10E heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Multiquip SFG10E vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Multiquip SFG10E leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Multiquip SFG10E krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Multiquip SFG10E bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Multiquip SFG10E kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Multiquip SFG10E . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
