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Millermatic Compatible™ 225 Ampere Push-Pull Welding Gun Product: Python Manual: 091-0593 Serial: 08050001 V oltage Rating: 24 VDC Revision: May 2008 Rev B Gun models: 240-8xx Owner ’ s Manual.
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T able of Contents Safety Considerations ........................................................................ i-iii Installation ............................................................................... Section A T echnical Specications .
Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit).
Millermatic Python ® Owner's Manual Page i OM- 1594 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_7/02 1-1. Symbol Usage Means W arn ing! W atch Out ! T her e a re pos sib le haz ard s with this p rocedur e! The possible hazard s are s hown in the adjoin ing s ymbols .
Millermatic Python ® Owner's Manual Page ii OM- 1594 Page 2 Arc rays from th e weld ing p roces s pro duce i ntens e visible and invisible (ultraviolet and infrared) rays that can bu rn eyes and sk in. Spa rks fly of f fro m the weld. ARC RA YS can burn eyes and skin.
Millermatic Python ® Owner's Manual Page iii OM- 1594 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. � Do not install or place unit on, over , or near combustible surfa ces. � Do n ot in stall unit n ear fl ammab les.
Millermatic Python ® Owner's Manual Page iv OM- 1594 Page 4 1-4. Principal Safety Standards Safety i n W eldi ng, Cu tti ng, an d A lli ed Pro ces ses , ANS I St and ar d Z 49 .1, fr om Am er ic an W eld ing Soc iety , 5 50 N .W . Le Je un e R d, M ia mi F L 33 1 26 (phone: 305-4 43-935 3, web site: w ww .
Millermatic Python ® Owner's Manual Page v OM- 1594 Page 9 SECTION 2 – DEFINITIONS 1 1.1 1.2 1.3 3 3.1 3.2 3.3 4 4.1 + 2 2.1 2.2 + + 5 6 + 2.3 S-178 936 A. W arning! Watc h Out! There are p ossible hazards as shown by the sy mbols. B. Drive rolls c an inju re finge rs.
Millermatic Python ® Owner's Manual Page vi OM- 1594 Page 1 1 2-3. Symbols And Definitions Some symbols are found only on CE products. Note A Amperes V V olts Alternating Curre nt X Duty Cycle I.
Millermatic Python ® Owner's Manual Page vii Thank You For selecting a quality product. We want you to take pride in operating this product...as much pride as we have in bringing the product to you! When this equipment is shipped, title passes to the purchaser upon receipt by the carrier .
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Millermatic Python ® Owner's Manual - Page 1 Section A Installation T echnical Specications Wire Capacity Aluminum and Cored Wire ........................... .030" - 1/16" (0.8 mm - 1.6 mm) Solid and Hard Wire ......................
Millermatic Python ® Owner's Manual - Page 2 Section B Operation General The Python ® maintains a constant, steady , uniform wire feed speed, regardless of curved or looped wire conduit.
Millermatic Python ® Owner's Manual - Page 3 N O AD J US T ME N T R EQ U IR E D F OR A NY W I RE S IZ E A ND AL LO Y Drive Roll Installation/Removal Note: Neither of the handles needs to be removed to access the drive or idler rolls. 1. Pull the cam lever away from the idler roll.
Millermatic Python ® Owner's Manual - Page 4 Insulated Groove Drive Roll Kit ...................................................... 005-0642 For .040" (1.0 mm) dia. aluminum wire. Includes insulated drive roll and idler roll assy . Insulated Groove Drive Roll Kit .
Millermatic Python ® Owner's Manual - Page 5 Barrel The Millermatic Compatible™ Python ® comes standard with a 60˚ curved barrel. The barrel assembly locks to the Python ® body using the patented EZ Lock™ system.
Millermatic Python ® Owner's Manual - Page 6 Section D Maintenance Periodic Maintenance Y our Millermatic Compatible™ Python ® is designed to provide years of reliable service. Maintenance of the gun will normally consist of a general cleaning of the wire guide system, including barrels, drive rolls, and conduits at regular intervals.
Millermatic Python ® Owner's Manual - Page 7 Recommended Spare Parts Listed in the table below is the factory recommendation of the necessary spare parts which should be kept on hand for maintaining proper operation of the Millermatic Compatible™ Python ® welding gun.
Millermatic Python ® Owner's Manual - Page 8 T roubleshooting T able Symptoms Cause Remedy No wire feed at gun, feeder not operating, i.e. no slave motor or brake solenoid. Circuit breaker in feeder/ control box open. Reset. Micro-switch defective/not being activated.
Millermatic Python ® Owner's Manual - Page 9 Section F Appendices Millermatic Compatible™ Python ® Diagrams / Parts List Exploded Parts View ................................................................. 10 Complete Parts List ............
Millermatic Python ® Owner's Manual - page 10 Millermatic Compatible™ Python ® No. Description 15' 25' 35' 50' 36 Conduit 615-0602-15 615-0602-25 615-0602-35 615-0602-50 3.
Millermatic Python ® Owner's Manual - page 1 1 Millermatic Compatible™ Python Head Assembly No. Qty . Part No. Description No. Qty . Part No. Description 1 1 002-0629 Assy Cam Idler Arm 23 9 3.
Millermatic Python ® Owner's Manual - page 12 Millermatic Compatible™ Python ® Front Body Assembly 003-2108 Items 3, 4 & 9 available as package kit: P/N 005-0686 Python ® Front Body Assembly No .
Millermatic Python ® Owner's Manual - page 13 Millermatic Compatible™ Python ® Barrel Assembly 003-2147 Air/Liquid Cooled 60º Curved Barrel Assembly No . Qty . Part No. Description 1 1 003-2213 Assy T aper Lock 2 4 303-0010 O-Ring 0.489 I.D.
Millermatic Python ® Owner's Manual - page 14 Millermatic Compatible™ Python ® Power/Gas Connector 003-2241 Millermatic Compatible™ Python ® Power/Gas Connector No . Qty . Part No. Description 1 2 321-0070 Set Screw , 10-32 2 1 321-1 104 Set Screw , 8-32 Mod Conduit 3 1 753-0089 Gas Hose Barbed Fitting 4 1 431-1742 Outlet Wire Guide .
Millermatic Python ® Owner's Manual - page 15 "X" Clocked Amphenol Connector Viewed from back of connector Polarizing Key Millermatic Compatible™ Python ® Electrical Schematic/Connector Pinout WARNING ELECTRIC SHOCK HAZARD • Do not touch live electrical parts.
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16882 Armstrong Ave. Irvine, CA 92606 T el (949)863-1234 Fax (949)474-1428 www .mkproducts.com November 1, 2007 LIMITED WARRANTY - MK Products Inc. , Irvine, California warrants that all new and unused equipment furnished by MK Products is free from defects in workmanship and material as of the time and place of delivery by MK Products.
16882 Armstrong Av e. Irvine, CA 92606 T el (949)863-1234 F ax (949)474-1428 www .mkproducts.com.
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