Gebruiksaanwijzing /service van het product RAYTHERM 0133-4001 van de fabrikant Raypak
Ga naar pagina of 41
CATALOG NO. 2000.50Z Effective: 03-15-04 Replaces: 06-15-03 FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS *Do not try to light any appliance. *Do not touch any electrical switch; do not use any phone in your building. *Immediately call your gas supplier from a neighbor's phone.
MODEL NUMBER EXAMPLE: H 3 - 0 5 1 4 A Series Model Size Representative of approximate MBTUH input (Model 0514 has input of 511,500 BTUH) Firing Mode 1 Mechanical Modulation 2 Motorized Modulation 3 2-.
3 TABLE OF CONTENTS MODEL IDENTIFICATION........................................................................................2 RECEIVING EQUIPMENT........................................................................................ 4 CERTIFICATIONS.
4 CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. BOILER TYPES TYPE H1 - MECHANICAL MODULATING Central heating boiler with 150°-210°F mechanical modulating gas valves and pressure relief valve.
INSTALLATION INSTALLATION CODES The installation must conform with these instructions and the latest editions of the ANSI National Fuel Gas Code Z223.1, the National Electric Code ANSI/NFPA 70 and local codes. All boiler installations must conform to ASME boiler code.
REDUCTION OF CLEARANCES TO PROTECTED SURFACES CLEARANCES CLEARANCES FROM COMBUSTIBLE SURFACES (All dimensions are in inches) Note: The boiler shall be installed in a space large in comparison to the size of the boiler. Large space is defined as having a volume at least sixteen (16) times the total volume of the boiler.
OUTDOOR BOILERS These boilers are designed certified for outdoor installation. Boilers must not be installed under an overhang within three (3) feet from the top on the boiler. Three (3) sides must be open in the area under the overhang. Roof water drainage must be diverted away from the boilers with the use of gutters.
VENTING OUTDOOR INSTALLATIONS MODEL 133 Step 1: Remove the front (4) screws. Step 2: Line up outdoor top vent opening over heater vent opening. Step 3: Lower outdoor top onto unit lining up slots in the outdoor top with screws holes in jacket top. Step 4: Reinstall (5) screws to secure jacket top and outdoor top to unit.
INDOOR INSTALLATIONS MODEL 133 Step 1. Shut-off main electrical power switch to boiler. Step 2. Turn heater manual switch located in upper control panel to the "OFF" position. Step 3. Shut-off gas supply and water supply to the boiler. Step 4.
Fig. #8246.5 6. Attach the three (3) mounting brackets to the stack using the screws provided and the holes that are pre-drilled in the stack. Make sure the brackets are positioned with the flange near the top side of the stack (see illustration). Caution must be taken not to over tighten and strip the screw threads.
MODELS 181-401 and 182-400 Step 1. Shut-off main electrical power switch to boiler. Step 2. Turn heater manual switch located in upper control panel to the "OFF" position. Step 3. Shut-off gas supply and water supply to the boiler. Step 4. Mount drafthood on top of boiler as shown on page 8.
MODELS 962-1826 Locate and assemble as shown below. Secure with screws supplied in envelope in carton. Fig. # 8165.0 VENT PIPING WARNING: Indoor boilers require a drafthood that must be connected to a vent pipe and properly vented to the outside. Failure to follow this procedure can cause fire or fatal carbon monoxide poisoning.
Vent stack shall be at least 5 ft. in vertical height above the drafthood outlet. The vent cap location shall have a minimum clearance of 4 feet horizontally from, and in no case above or below, unless a 4-foot horizon- tal distance is maintained, from electric meters, gas meters regulators and relief equipment.
VENT DAMPER INSTALLATION (MODELS 133 THROUGH 261) WHERE REQUIRED LOCATION The vent damper must be located in the vent so that it serves only the appliance for which it is intended. If improperly installed, a hazardous condition, such as an explosion or carbon monoxide poisoning, could result.
INSTALL THE VENT DAMPER TO SERVICE ONLY THE SINGLE APPLIANCE FOR WHICH IT IS INTENDED. IF IMPROPERLY INSTALLED, A HAZARDOUS CONDITION, SUCH AS AN EXPLOSION OR CARBON MONOXIDE POISONING, COULD RESULT. Fig. # 8181.0 1. When the boiler is off, check that the vent damper position indicator points to the closed position.
A minimum of 7" W.C. and a maximum of 10.5" W.C. upstream pressure, under load and no-load conditions, must be provided for natural gas, or a minimum of 12" W.C. and a maximum of 13" for propane. Bleed Line Connection GAS PRESSURE REGULATOR The gas pressure regulator is preset nominally at 4" W.
RECOMMENDED PURGE MANIFOLDS FOR TYPICAL HYDRONIC SYSTEM HOOKUPS The boiler piping system of a hot water heating boiler connected to heating coils located in air handling units where they may be expose.
PIPING DIAGRAMS 18 NOTE: Expansion tanks (supplied by others) should be installed per manufacturer's instructions. 7024e DIAPHRAGM TANK SYSTEM.
MULTI-ZONE HEATING SYSTEMS MODELS 133 TO 4001 19 NOTE: Expansion tanks (supplied by others) should be installed per manufacturer's instructions. NOTE: Expansion tanks (supplied by others) should be installed per manufacturer's instructions. Fig.
MULTIPLE-BOILER– REVERSE RETURN HOOK-UP REVERSE RETURN PIPING IS A PROPER METHOD OF MANIFOLDING MULTIPLE BOILER HOOK-UPS TO ENSURE BALANCED FLOW THROUGH EACH BOILER. VALVES ON SUPPLY AND RETURN ARE NEEDED TO ISOLATE ANY BOILER, AS REQUIRED. 20 MODELS 133 TO 4001 Fig.
OPERATING CONTROLS Models 133-1826 with mechanical modulating controls have one or more Robertshaw Unitrol 7000 Series hydraulic snap-on thermostatic combination gas valves.
rupted. Pilot flame is automatically lit when the device is powered. Unit performs its own safety check and opens the main valve only after the pilot is proven to be lit. LOW WATER CUT-OFF (OPTIONAL) The low water cut-off automatically shuts down burner whenever water level drops below probe.
FLOW SWITCH CUTTING MODULATING VALVE LOW WATER CUT-OFF GAS PRESSURE SWITCH Fig. #8925 Fig. #8995 Fig. #8236 Fig. #8996 23.
ELECTRICAL CONNECTIONS CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. DANGER - SHOCK HAZARD Make sure electrical power to the heater is discon- nected to avoid potential serious injury or damage to components.
BEFORE START-UP Safe lighting and other performance criteria were met with the gas manifold and control assembly pro- vided on the boiler when the boiler underwent tests specified in the latest edition of ANSI-Z21.13 Standard. GENERAL Before lighting up a new installation, water should be flowing through the boiler.
1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance. 3. Remove boiler door. 4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Replace boiler door panel. 1. STOP! Read the safety information above on this label.
LIGHTING INSTRUCTIONS FOR BOILERS WITH ELECTRONIC IGNITION (IID) For Models with Manual Gas Valves FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR MODELS WITH AUTOMATIC GAS VALVES LIGHTING INSTRUCTIONS 1. Close all gas valves. Turn off electrical power supply. Wait five (5) minutes. 2. Open manual pilot valve.
PILOT BURNER FLAME (IID UNITS) INSPECTIONS BURNERS Clean main burners and air louvers of dust, lint and debris. Keep boiler area clear and free from com- bustibles and flammable liquids. Do not obstruct the flow of combustion and ventilation air. Make visual check of burner and pilot flame.
30 The boilers are certified and tested under the latest edition of the ANSI Z21.13 standards for hot water boilers. The boiler should be installed to meet the latest edition of all local codes, the National Fuel Gas Code Z223.1 and the National Electrical Code, ANSI/NFPA 70.
31 6. Use a long ½” socket wrench to remove orifices from the gas manifold. 7. Remove burners by raising the bracket on the back end of the burners up and out of their slots. 8. Reverse above procedure to re-install. Fig # 9362 Fig # 9363 IID PILOT LOW NOx BURNER TRAY ASSEMBLY BURNER TRA Y REMOV AL 1.
TROUBLESHOOTING ELECTRICAL ELECTRONIC IGNITION IID WARNING HIGH VOLTAGE For qualified technicians ONLY NOTE: Some heaters may be equipped with an ignition module that shuts off pilot gas if pilot fails to light. To reset, interrupt power to heater. NOTE: Before troubleshooting, familiarize yourself with the start-up and checkout procedure.
For Service Technicians START BOILER IF PILOT BURNER LIGHTS IF PILOT BURNER BUT MAIN BURNERS DO NOT DOES NOT LIGHT CHECK FOR 24 V CHECK THERMOCOUPLE AT GAS VALVE IF NOT 24 V: IF 24 V: IF O.
TYPICAL ON-OFF INTERMITTENT IGNITION CONTROL WIRING DIAGRAM 34 3/4 10.
MECHANICAL PROBLEM When boiler is turned on nothing happens. Thermostat in "ON" position causes relay and pump to operate, but boiler does not fire. Continuous shut down of manual reset high limit. Sooting CAUTION-Soot may be combustible. Wet down and exercise caution when cleaning.
PUMPS FAILURE TO PUMP 1. Pump not properly primed. 2. Wrong direction of rotation. 3. Speed too low. 4. Total head too high. REDUCED CAPACITY AND/OR HEAD 1. Air pockets or leaks in suction line. 2. Clogged impeller. 3. Foot valve strainer too small or clogged.
TYPICAL BURNER TRAY ILLUSTRATED BURNER TRAY REMOVAL 1. Shut-off power and gas supply to the boiler. Disconnect union(s) and pilot tubing, then loosen and remove burner hold-down screws. 2. Disconnect wires at gas valve and slide burner tray out. GAS VALVE REMOVAL 1.
5. Remove heat exchanger corner brackets. 6. Remove combustion chamber clips at the four corners of the heat exchanger. 7. Lift heat exchanger straight up using caution not to damage refractory. IN/OUT HEADER HIGH LIMIT ELECTRICAL JUNCTION BOX REDUNDANT SAFETY SHUT-OFF VALVE MANUAL GAS VALVE MAIN GAS VALVE SEDIMENT TRAP Fig.
CONTROL WELL REPLACEMENT Remove top, sensing bulb and clip. Collapse well tube at the opening with a chisel, push through into header and remove the well through header. Insert a new well and roll into place. If a roller is not available, solder the well in place with silver solder.
.
Raypak, Inc. , 2151 Eastman Avenue, Oxnard CA 93030 (805) 278-5300 Fax (800) 872-9725 Raypak Canada LTD , 2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 Fax (905) 677-8036 Litho in U.
Een belangrijk punt na aankoop van elk apparaat Raypak RAYTHERM 0133-4001 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Raypak RAYTHERM 0133-4001 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Raypak RAYTHERM 0133-4001 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Raypak RAYTHERM 0133-4001 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Raypak RAYTHERM 0133-4001 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Raypak RAYTHERM 0133-4001 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Raypak RAYTHERM 0133-4001 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Raypak RAYTHERM 0133-4001 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
