Gebruiksaanwijzing /service van het product STC61V-27CV van de fabrikant Scag Power Equipment
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PART NO. 03272 Rev. 2 PRINTED 2/2011 PRINTED IN USA © 2011 Scag Power Equipment Division of Metalcraft of Mayville, Inc. Congratulations on owning a Scag mower! This manual contains the operating instructions and safety information for your Scag mower.
W ARNING F AILURE T O FOLLO W SAFE OPERA TING PRA CTICES MA Y RESUL T IN SERIOUS INJUR Y OR DEA TH. Read this manual completely as well as other man uals that came with y our mower . • DO NO T oper ate on steep slopes. T o check a slope , attempt to bac k up it (with the • cutter dec k down).
I R T able of Contents T able of Contents GENERAL INFORMA TION SECTION 1 - ................................................................................... 1 1.1 INTRODUCTION .........................................................................
II R T able of Contents ADJUSTMENTS SECTION 6 - ................................................................................................. 22 6.1 P ARKING BRAKE ADJUSTMENT ........................................................................
1 R Section 1 INTRODUCTION 1.1 Y our mow er was built to the highest standards in the industr y . Howe v er , the prolonged life and maximum efficiency of your mower depends on you f ollowing the operating, maintenance and adjustment instr uctions in this manual.
2 R Section 1 SYMBOLS 1.4 SYMBOL DESCRIPTION SYMBOL DESCRIPTION Choke T ransmission P arking Brake 48071S Spinning Blade On/Star t Spring T ension on Idler Off/Stop Oil F alling Hazard Thrown Object H.
3 R Section 2 INTRODUCTION 2.1 Y our mo wer is only as saf e as the oper ator . Carelessness or operator error ma y result in serious bodily injur y or death.
4 R Section 2 DO NO T allow children to ride or pla y on the 3. machine, it is not a to y . Clear the area to be mow ed of objects that could be 4. pick ed up and thrown b y the cutter b lades. DO NO T carry passengers. 5. DO NO T operate the machine under the influence of 6.
5 R Section 2 Reduce speed and e x ercise extreme caution on 2. slopes and in shar p turns to prev ent tipping or loss of control. Be especially cautious when changing directions on slopes. Sta y two cut widths a wa y from slopes, drop offs , 3. ditches and retaining walls .
6 R Section 2 Low er the roll bar only when absolutely necessar y . T o lower the roll bar , remove the hairpin cotter pins 1. and remov e the two (2) loc k pins. See Figure 2-2. Low er the roll bar to the down position. 2. T o raise the roll bar , lift the bar to the upright 3.
7 R Section 2 W ARNING Failure to properl y inspect and maintain the seat belt can cause serious injury or loss of life. Check the full length of the seat belt w ebbing f or 1. cuts, wear , fra ying, dir t and stiffness . See Figure 2-3. Check the seat belt w ebbing in areas e xposed to 2.
8 R Section 2 MAINTENANCE CONSIDERA TIONS & 2.6 ST ORA GE Ne ver mak e adjustments to the machine with the 1. engine running unless specifically instr ucted to do so . If the engine is running, keep hands, f eet, and clothing aw a y from moving par ts .
9 R Section 2 SAFETY AND INSTRUCTIONAL DECALS 2.9 483407 483402 481568 483397 483406 482709 2011 STC &STWC Safety Decals 483444 483300 483633 483425 Molded in Fuel T ank FOR W ARD REVERSE F R W AR.
10 R Section 3 SPECIFICA TIONS ENGINE 3.1 General T ype ................................................................................................Hea vy Duty Industrial/Commercial Gasoline Brand ..................................................
11 R Section 3 Tire Pressure: F ront Caster....................................................................................................................................................... 25 PSI Drive ...........................................
12 R Section 4 CA UTION Do not attempt to operate this mower unless y ou have read this manual. Learn the location and purpose of all controls and instruments before you operate this mo wer . CONTROLS AND INSTR UMENT 4.1 IDENTIFICA TION Bef ore operating the mower , familiarize yourself with all mow er and engine controls.
13 R Section 4 Fuse Holders (Figure 4-1). 6. T wo 20-amp fuses protect the mower’ s electrical system. T o replace fuses, pull fuse out of the soc ket and install a ne w fuse. Left Steering Control (Figure 4-1). 7. Used to control the mow er's left wheel when trav eling f orw ard or re verse .
14 R Section 4 ST ARTING THE ENGINE 4.4 CA UTION DO NO T USE ST ARTING FLUIDS. Use of starting fluids in the air intake system ma y be potentially explosive or cause a “runawa y” engine condition that could result in engine damage and/or personal injury .
15 R Section 4 REVERSE TRA VEL CA UTION Disengage power to the mower before backing up. Do not mow in rever se unless absolutely necessary and then only after observation of the entire area behind the mower . CA UTION Before backing up, observe the rear f or persons and obstructions.
16 R Section 4 HILLSIDE OPERA TION 4.7 W ARNING DO NO T operate on steep slopes. T o chec k a slope, attempt to bac k up it (with the cutter dec k down). If the machine can bac k up the slope without the wheels slipping, reduce speed and use extreme caution.
17 R Section 4 MO VING MO WER WITH ENGINE 4.11 ST OPPED T o “free-wheel” or move the mower around without the engine r unning, rotate the dump valv e le vers counter- clockwise . See Figure 4-4. Disengage the par king brak e and mov e the mower b y hand.
18 R Section 4 Inser t the lany ard pin into the cutting height inde x at 3. the desired cutting height. Push forw ard on the deck lift f oot le ver , hold in place and pull back on the dec k release le ver . See Figure 4-6. Slo wly release the foot pedal.
19 R Section 5 CONDITION CA USE CURE STRINGERS - OCCASIONAL BLADES OF UNCUT GRASS Width of Deck SGB020 Low engine RPM Run engine at full RPM Ground speed too f ast Slow speed to adjust f or conditions.
20 R Section 5 CONDITION CA USE CURE U N E V E N C U T O N F L A T G ROU N D - WA V Y H IG H -L OW APPEARANCE, SCALLOPED CUT , OR R OUGH CONT OUR Width of Deck SGB020 Lift worn from blade Replace blad.
21 R Section 5 CONDITION CA USE CURE SCALPING - BLADES HITTING DI R T OR CU T TI NG VE R Y CL O SE T O THE GROUND Width of Deck SGB022 Low tire pressures Check and adjust pressures Ground speed too f .
22 R Section 6 P ARKING BRAKE ADJUSTMENT 6.1 W ARNING Do not operate the mower if the parking brake is not operable. P ossible severe injur y could result. The parking br ake linkage should be adjusted whene v er the parking brake lev er is placed in the “ENGA GE” position and the parking brak e will allo w the mo wer to mov e.
23 R Section 6 NEUTRAL ADJUSTMENT Be sure the dump v alve le v ers are in the run position 1. and the steering control lev ers are in the neutral loc k position. With an operator in the seat, star t the engine and 2. disengage the parking brake . Run the engine at full operating speed and chec k if 3.
24 R Section 6 A. Stop the machine and place the steer ing control le vers in the neutral position. Loosen the lock nuts securing the ball joints at each end of the RH steer ing control rod. Rotate the control rod to lengthen the rod and tighten the loc k nuts .
25 R Section 6 CUTTER DECK PITCH The pitch of the cutter deck should be equal between the front and rear of the cutter deck for proper cutting perf or mance . T o check for proper deck pitch, be sure that the mo wer is on a flat, le v el surface and the tires are properly inflated.
26 R Section 6 Check the cutter dec k cutting height b y placing the 3. lany ard pin in the 3" position on the cutting height inde x. Release the deck from the transpor t position and allow the dec k to mov e to the 3" cutting height position.
27 R Section 6 ELECTRIC CLUTCH ADJUSTMENT 6.8 The electr ic clutch serves two functions in the operation of the mo wer . In addition to star ting and stopping the pow er flow to the cutter b lades, the clutch also acts as a brak e to assist in stopping b lade rotation when the PTO is s witched off or the operator presence circuit is interrupted.
28 R Section 7 MAINTENANCE CHART - RECOMMENDED SER VICE INTER V ALS 7.1 HOURS PROCEDURE COMMENTS BREAK-IN (FIRST 10) 8 20 40 100 200 500 X Check all hardw are f or tightness X Check h ydraulic oil lev el See paragr aph 7.3 X Check all belts f or proper alignment See paragr aph 7.
29 R Section 7 MAINTENANCE CHART - RECOMMENDED SER VICE INTER V ALS (CONT'D) HOURS PROCEDURE COMMENTS BREAK-IN (FIRST 10) 8 40 100 200 500 X Apply grease to fittings See paragr aph 7.2 X Check hardw are f or tightness X Change engine oil filter See paragr aph 7.
30 R Section 7 GREASE FITTING LUBRICA TION Lubricant Inter va l Lithium MP White Grease 2125 (40 Hours/W eekly) Chassis Grease (100 Hours/Bi-monthly) Chassis Grease (200 Hours/Monthly) Chassis Grease (500 Hours/Y early) 3 5 4 2 1 8 6 3 5 7 2 4 6 1 Lubrication Fitting P oints Figure 7-1.
31 R Section 7 - IMPORT ANT - The h ydraulic oil should be changed if y ou notice the presence of water or a rancid odor to the h ydraulic oil. P ark the mower on a le v el surf ace and stop the 1. engine. Place a suitable container under the h ydraulic oil 2.
32 R Section 7 A. CHECKING ENGINE CRANKCASE OIL LEVEL The engine oil le vel should be chec k ed after e very 8 hours of operation or daily as instructed in the Engine Operator’ s Manual furnished with this mower . B. CHANGING ENGINE CRANKCASE OIL After the first 20 hours of operation, change the engine crankcase oil and replace the oil filter .
33 R Section 7 FUEL LEVEL FILLER NECK INSERT C.A.R.B. / EP A Phase 3 Fuel Level Figure 7-6. T o avoid personal injury or proper ty damage, use e xtreme care in handling gasoline. Gasoline is e xtremely flammable and the vapors are e xplosive. Extinguish all cigarettes, cigars , pipes and other 1.
34 R Section 7 B A TTER Y 7.7 W ARNING Lead-acid batteries produce flammable and explosive gases. T o av oid personal injur y when chec king, testing or charging batteries, DO NO T use smoking materials near batteries. Keep arcs, sparks and flames away from batteries.
35 R Section 7 DRIVE BEL TS 7.8 A ll d r iv e b el ts a re s p r in g- l oa d ed a n d s el f -t en s io n in g, how ev er after the first 2, 4, 8 and 10 hours of operation, the belts should be checked for proper alignment and wear . The rea fte r , ch ec k the belt s af ter e v e r y 40 hour s of op er ati on or weekly , whiche ver occurs first.
36 R Section 7 Secure the cutter blades to pre vent them from 3. rotating, (use the optional Blade Buddy tool P/N 9212, to assist in securing the cutter blades), remo ve the nut from the b lade attaching bolt. Remove the cutter blade , bolt and spacer from the spindle shaft.
37 R Section 8 SCA G APPRO VED A TT A CHMENTS AND A CCESSORIES. 8.1 Attachments and accessories manuf actured by companies other than Scag P ower Equipment are not appro ved f or use on this machine.
38 R Section 8 48V & 52V CUTTER DECKS STC 2011 CD4852 52, 52A 4 18 67 13 12 13 11 6 7 8 5 25 10 57 9 16 47 35 36 37 38 40 41 42 37 43 44 45 34 66 27 68 69 29 64 60 62 61 59 58 66 63 23 15 17 13 66.
39 R Section 8 48V & 52V CUTTER DECKS Ref. No. P art No. Description 48 52 Ref. No. P art No. Description 48 52 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 .
40 R Section 8 61V CUTTER DECK STWC 2006 CD61 52 4 18 67 13 64 60 62 61 59 58 66 63 23 15 12 13 11 6 7 8 5 25 10 57 22, 22A 46 9 16 19 1 47 35 36 37 38 40 41 42 37 43 44 45 34 66 27 68 69 70 29 13 29 .
41 R Section 8 61V CUTTER DECK Ref. No. P art No. Description Ref. No. P art No. Description 1 461862 Cutter Deck V elocity Plus 2 43687 Boss, Spring Anchor 3 424371 Brack et, LH Spring Anchor 61V 4 4.
42 R Section 8 CUTTER DECK CONTR OLS STC 2006 CDC CUTTER DECK 10 11 8 9 1 2 3 4 5 6 12 13 14 15 16 17 18 19 20 21 38 26 27 33 19 23 24 25 28 29 29 24 24 24 28 25 23 25 30 31 22 32 24 34 35 43 40 36 37.
43 R Section 8 CUTTER DECK CONTR OLS Ref. No. P art No. Description 1 482624 Rod, Deck Lift Linkage 2 04020-28 Nut, Jam 1/2-20 LH Thread 3 481766 Rod End, 1/2-20 F emale Thread 4 04050-10 Retaining Ri.
44 R Section 8 SHEET MET AL COMPONENTS STC 2011 SMC 43 18 19 19 55 28 47 26 29 17 13 15 4 11 7 8 20 10 9 15 30 16 21 27 14 A 15 12 51 50 52 15 53 54 56 41 24 23 22 6 38 30 45 44 31 32 33 34 33 35 36 3.
45 R Section 8 SHEET MET AL COMPONENTS Ref. No. P art No. Description Ref. No. P art No. Description 1 462325 Main F rame Assemb ly w/decals 2 04001-73 Bolt, Hex Head 5/16-18 x 3-3/4” 3 482625 Rim 48” & 52” (Includes Item 45) 482620 Rim 61” (Includes Item 45) 4 04019-04 Nut, Serr .
46 R Section 8 STC FOLD ABLE ROLL-O VER PR O TECTION SYSTEM 2011 STC ROPS 1 2 3 5 4 7 2 6 2 6 3 2 4 5 7 2 3 9 8 10 9 8 10 1 1.
47 R Section 8 STC FOLD ABLE ROLL-O VER PR O TECTION SYSTEM Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 462209 484168 484170 484169 04001-90 04021-19 484167 04021-19 04040-13 04001-145 STC F oldable R OPS Pin Assembly (incl.
48 R Section 8 Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 9292 04001-178 04040-11 483594 482950 482945 482946 482940 482943 482948 482942 482952 482944 482948 482941 04001-12 43572 483440 Suspension Seat Assembly w/seat belt Bolt, He x Head 7/16-20 x 1” Flatwasher , 7/16-.
49 R Section 8 Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 483386 04001-178 04040-11 483412 482618 482616 482617 482616 482938 482939 482937 Seat Assembly Bolt, He x Head 7/16-20 x 1" Flatwasher , 7/16-.
50 R Section 8 DRIVE SYSTEM COMPONENTS STC 2005 DSC 21 22 23 24 25 20 1 27 28 3 1 1 26 19 8 9 10 1 11 7 11 7 12 16 10 13 12 16 18 32 4 6 5 14 10 17 2 2 29 15 28 30 31.
51 R Section 8 DRIVE SYSTEM COMPONENTS Ref. No. P art No. Description 1 04021-09 Nut, Elastic Stop 3/8-16 2 04019-04 Nut, Serrated Flange 3/8-16 3 483087 Spring, Pump Idler 4 43286 Spacer 5 04001-22 Bolt, He x Head 3/8-16 x 2-3/4” 6 461603 Idler Arm Assy .
52 R Section 8 ENGINE & A TT A CHING P ARTS 2011 STC EAP 1 11 5 2 4 4 3 15 8 12 7 9 14 13 4 10 6 16 4 17.
53 R Section 8 Ref. No. P art No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 484298 484228 484225 484226 484227 423770 424107 41031 04019-04 484304 484305 484306 04003-23 04104-01 483288 48.
54 R Section 8 STEERING COMPONENTS STC 2002 SSC 1 2 3 4 5 7 8 38 39 19 20 32 40 41 42 15 25 27 28 4 5 35 35 34 9 34 29, 29A 22 37 16 10 11 12 13 14 18 18 30 21 6 17 31 17 33, 33A 26 23 To Pump 24.
55 R Section 8 STEERING COMPONENTS Ref. No. P art No. Description 1 482340 Grip, Control Le v er 2 461386 Handle Bar (Includes item 1) 3 04001-32 Bolt, He x Head 3/8-16 x 1-1/4” 4 04030-04 Lockw asher , 3/8” 5 04041-07 Flatwasher , 3/8-.391 x .938 x .
56 R Section 8 BRAKE COMPONENTS STC 2002 BSC 4 5 18 36 38 26 33 30 32 40 16 17 35 34 20 31 11 3 25 24 22 23 24 35 20 24 2 26 28 1 21 6 20 19 27 7 6 8 9 15 14 13 12 10 44 43 41 42.
57 R Section 8 BRAKE COMPONENTS Ref. No. P art No. Description 1 04019-06 Nut, Serr . Flange 1/2-13 2 48807 Spring 3 04001-08 Bolt, He x Head 5/16-18 x 3/4” 4 04001-163 Bolt, He x Head 1/2-13 x 3-3/.
58 R Section 8 HYDRA ULIC SYSTEM STC 2011 HS J A B D C K D F C B E A G G F 2 12 9 8 27 1 1 1 4 11 12 12 11 10 14 15 9 13 17 23 24 39 16 21 22 20 19 9 3 30 28 46 6 31 44 18 19 20 20 19 18 25 3 45 29 5 .
59 R Section 8 HYDRA ULIC SYSTEM Ref. No. P art No. Description Ref. No. P art No. Description ** A v ailable through the individual engine man uf acturer .
60 R Section 8 STC FUEL SYSTEM - EP A PHASE 2 (models pr oduced prior to 1/1/2011) M L TO ENGINE M L STC 2011 FS EPA PHASE 2 1 2 3 4 4 4 5 5 5 6 7 7 8 8 9 9 9 9 10 11 12 13.
61 R Section 8 STC FUEL SYSTEM - EP A PHASE 2 (models pr oduced prior to 1/1/2011) Ref. No. P art No. Description 1 483792 Fuel Cap 2 482774 Gasket, Fuel Cap 3 462163 Fuel T ank RH (incl. #7 & #8) 4 04030-03 Lockw asher , 5/16" Spring 5 04001-08 Bolt, He x Head 5/16-18 x 3/4" 6 04040-15 Flatwasher , 5/16-.
62 R Section 8 STC FUEL SYSTEM - EP A PHASE 3 (models pr oduced after 1/1/2011) 15 M L M L STC 2011 FS CARB TEIR 3 1 2 3 4 4 4 5 5 5 6 7 7 8 8 9 9 9 9 10 11 12 13 T ank Purge A B A To Engine Purge Po .
63 R Section 8 Ref. No. P art No. Description 1 484286 Fuel Cap w/ T ethered 2 484279-01 T ube, Fuel T ank Inser t 3 462296 Fuel T ank RH (incl. #7 & #8) 4 04030-03 Lockw asher , 5/16" Spring 5 04001-08 Bolt, He x Head 5/16-18 x 3/4" 6 04040-15 Flatwasher , 5/16-.
64 R Section 8 STC FUEL SYSTEM - C.A.R.B. TIER 3 (LE models only - Pr oduced after 1/1/2010) 15 M L M L STC 2011 FS CARB TEIR 3 1 2 3 4 4 4 5 5 5 6 7 7 8 8 9 9 9 9 10 11 12 13 T ank Purge A B A To Eng.
65 R Section 8 STC FUEL SYSTEM - C.A.R.B. TIER 3 (LE models only - Pr oduced after 1/1/2010) Ref. No. P art No. Description 1 484297 Fuel Cap w/ T ethered (C.
66 R Section 8 ELECTRICAL SYSTEM STC 2011 ESKA 29 30 23 20 21 19 24 16 33 32 31 12 17 18 14 10 11 10 11 15 8 3 4 5 9 10 11 2 12 12 13 7 6 25 26 38 39 40 41 35 36 37 34 27 1 20 20 2 42 42 43 44 45 SC A.
67 R Section 8 ELECTRICAL SYSTEM Ref. No. P art No. Description 1 483537 Hourmeter 2 48298 Fuse, 20 amp 3 483366 K ey , Ignition 462069 K ey Assemb ly w/F ob 4 48017-04 Nut, He x 5/8-32 5 48017-03 Lockw asher , 5/8” Internal 6 461660 Electric PTO Clutch GT3.
68 R Section 8 BDP-10A HYDRA ULIC PUMP ASSEMBL Y Overhaul Seal Kit 1 2 3 4 5 6 7 8 9 10 28 24 30 26 11 12 13 14 15 22 23 20 21 18 17 16 19 27 29 25 30 24 POR T "A" SIDE POR T "B" S.
69 R Section 8 BDP-10A HYDRA ULIC PUMP ASSEMBL Y Ref. No. P art No. Description 1 HG 70516 Housing Kit 2 HG 70573 End Cap Kit 3 HG 50641 Straight Headless Pin 4 HG 50969 Hex Flange Bolt, M8-1.25 x 60mm 5 HG 51232 Housing O-Ring 6 HG 2513027 Charge Pump Kit 7 HG 50273 Gerotor Assembly 8 HG 9004101-1340 O-Ring 9 HG 50095 Socket Head Scre w , M6 x 1.
70 R Section 8 REPLA CEMENT DECALS AND INFORMA TION PLA TES 12 5 8 6 4 9 12 7 48404 STC 2011 RDP1 W ARNING INST ALL BEL T CO VER BEFORE OPERA TING MA CHINE READ OPERA TOR'S MANU AL 483402 482100 .
71 R Section 8 REPLA CEMENT DECALS AND INFORMA TION PLA TES Ref. No. P art No. Description 1 483407 Decal, Danger-Spinning Blades 2 483406 Decal, W arning-Rotating Blades 3 483199 Decal, 48V 483200 De.
72 R Section 8 ELECTRICAL SCHEMA TIC - BRIGGS & STRA TT ON / KOHLER RELA Y MODULE PLUG PT O SWITCH KEY SWITCH TO ENGINE AD APTER HARNESS CLUTCH NEG POS HOURMETER ST AR TER SOLENOID ST AR TER GROUND R.H. NEUTRAL SWITCH 20 AMP FUSES BRAKE INTERLOCK SWITCH SEA T SWITCH L.
73 R Section 8 ELECTRICAL SCHEMA TIC - KA W ASAKI RELA Y MODULE PLUG PT O SWITCH KEY SWITCH TO ENGINE AD APTER HARNESS CLUTCH HOURMETER R.H. NEUTRAL SWITCH 20 AMP FUSES BRAKE INTERLOCK SWITCH SEA T SWITCH L.
LIMITED W ARRANTY - COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manuf actured by Scag P ower Equipment and f ound, in the reasonab le judgment of Scag, to be def ective in materials or .
© 2011 Scag Power Equipment Division of Metalcraft of Mayville, Inc..
© 2011 Scag Power Equipment Division of Metalcraft of Mayville, Inc..
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