Gebruiksaanwijzing /service van het product SB1017 van de fabrikant Southbend
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Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! Copyright © May , 2010 Revised F ebruar y , 2011 (J B) F or Machines Mfg.
Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us.
T able of Contents Blade Tension ..................................................... 25 Blade Breakage .................................................. 25 Blade Care & Break-In ...................................... 26 Blade Care .............
INTRODUCT ION -2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 I N TRODUCT ION Ab out T his Mac hine Capabilities This metal cutting bandsaw uses a gravity-fed blade to make straight cuts through workpieces that are clamped in a vise.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -3- I N TRODUCT ION Identification Serio us perso nal injur y could o ccur if you conn ec t the machine to power befor e comple ting the se tup proce ss. DO N OT connec t power until inst ruc ted to do so later in this manu al.
-4- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 I N TRODUCT ION Mac hine Specifications Model S B1017 5" x 6" Horizont al/V er tical Bandsaw Product Dimensions: Weight ................................................................
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -5- I N TRODUCT ION Main Specifications: Operation Information Head Swivel.............................................................................................................................
SAFETY -6- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 S AF ET Y Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively safe dependi.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -7- S AF ET Y 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.
-8- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 S AF ET Y Additional Met al Bandsaw Safety 1. Blade Condition. A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade.
P R E P AR A TI ON F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -9- P R EP ARA T ION Preparation Over view The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process to follow to prepare your machine for operation.
-10 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -1 1- P R EP ARA T ION Serious injury could occur if you connec t the machine to po wer befor e completin g the setup p rocess . D O NOT co nnec t to p ow e r unt il instruc ted l ater in this manua l.
-1 2 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION Inventor y The items listed below are optional components and are not required for bandsaw operations. Their installation and use is covered in Operation , beginning on Page 19 .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -1 3 - P R EP ARA T ION Assembly T o assemble the b andsaw: 1. Attach the front and rear panels of the stand together as shown in Figure 7 with (6) M8- 1.25 x 15 hex bolts, (6) M8-1.25 hex nuts hex nuts, and (12) 8mm flat washers.
-14 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION Figure 11. Wheel assembly . Figure 12. Leveling feet. Figure 13. Mounting bandsaw to st and. 6. Insert the axle through the holes in the base assembly, then slide the wheels over the axle and secure each with a cotter pin, as shown in Figure 11 .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -1 5 - P R EP ARA T ION Figure 15. Installing belt. Figure 17 . Pulley cover knob. 11. Pivot the motor assembly upward, then place the belt over the gearbox and motor pulleys, as shown in Figure 15 .
-16 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -17 - P R EP ARA T ION Physical Environment Electrical Inst allation L ighting W eight Load Space Allocation P ower Connection 38" 6" Min. 19" 16¾" 35¾" W all (Dr awing Not to Scale) Figure 19.
-1 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P R EP ARA T ION Power Connection Elec t rocut ion or fir e may occ ur if machine is ungr ounded , incorr ec tly connec ted to power , or connec ted to an unde rsize d circ uit . Use a quali fied elec tr ician to ensur e a safe powe r connec tion.
OP E R A TI ON F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -1 9 - OP E RA T ION Operation Over view T o complete a typical operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Checks/adjusts the V-belt position on the pulleys to ensure the correct cutting speed for the workpiece.
-2 0 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION Controls Refer to Figures 20 – 21 and the following descriptions to become familiar with the basic controls of this machine. A. Blade T ension Knob: Adjusts the position of the upper blade wheel to apply or release blade tension.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -21- OP E RA T ION Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. This section breaks down blade characteristics to help the reader make an informed decision about what blade to use for a given operation.
-22 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION T ooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 23 ). Each removes material in a different manner when cutting the workpiece. Standar d (or Raker) V ariable Pitch (VP) V ariable Pitch P ositiv e Rake Hook (or Claw) Skip (or Skip T ooth) Figure 24.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -2 3 - OP E RA T ION Blade Pitc h (TP I) The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades.
-2 4 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION Blade Changes Change blades when they become dull, damaged, or if the operation requires a different type of blade. T o change the blade on the bandsaw: 1. DISCONNECT BANDSAW FROM POWER! 2.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -2 5 - OP E RA T ION blade selection Blade T ension Proper tension is essential to avoid vibration, twist, or`slippage on the wheels. A correctly tensioned blade provides long life, straight cuts, and efficient cutting times.
-2 6 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION Blade Care & Break- In Blade Care To prolong blade life, always use a blade with the proper width, set, type, and pitch for each application. Maintain the appropriate feed rate,feedpressure,andbladespeed.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 2 7- OP E RA T ION Blade Speed Char t Figure 32. Dry cutting blade speed chart. Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62).
-2 8 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION The downfeed pressure is controlled by the spring and handle shown in Figure 34 . To decrease downfeed pressure, twist the handle clockwise to increase spring tension. To increase downfeed pressure, twist the handle counterclockwise to release spring tension.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -2 9 - OP E RA T ION 3. Tighten the hex bolts. 4. Loosen the hex bolt on the vise jaw so the jaw can float, then match the angle of the workpiece and re-tighten the hex bolt. 5. Tighten the vise against the workpiece.
-30 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 OP E RA T ION Blade Guide The upper blade guide should be positioned as close to the workpiece as possible for all cutting operations. The support provided by keeping the blade guides close ensures straight cuts by keeping the blade from twisting and drifting off the cut line.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 31- OP E RA T ION 7 . Place a level on the table, as shown in Figure 44 , then use the vertical stop bolt shown in Figure 45 along with the slotted table mount bracket to level the table. Figure 44 .
A CC ESSORI ES SB129 8—S B L Bench Lathe Shop Clock SB129 9—S B L T oolroom Lathe Shop Clock SB13 00—S B L L athe with Man These fine traditional shop clocks are constructed with a metal antique-finished frame. They are easy to read from a distance and measure 14" in diameter.
MAI NTE NANC E F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -33 - MAI NTE NAN C E Maintenance Sc hedule Daily • Check/correctloosemountingbolts. • Check/correct damaged or dull saw blade. • Check/correct worn or damaged wires.
-34 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 MAI NTE NAN C E Figure 49 . Gear box location. Gear Box Mac hine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -35 - MAI NTE NAN C E 4. Fill the gearbox with the recommended gear oil so components above the normal oil level do not develop rust. (Make sure to put a tag on the controls as a reminder for the re- commissioning process to adjust the gear oil level before starting the machine.
-36 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 MAI NTE NAN C E 6. Adjust the tracking set screw, as shown in Figure 53 , then tighten the lower hex bolt loosened in Step 4 . — Tightening the tracking set screw will move the blade closer to the shoulder of the wheel.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 3 7- MAI NTE NAN C E The blade can be adjusted square to the vise table. A blade that is square will improve your cutting results and extend the life of your blade. T o square the blade to the t able: 1.
TROUBLESHOOT I NG -38 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Machine does not start.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 -39 - T ROU B LESHOO T I NG Machine stalls or slows when operating. 1. Too much pressure when feeding workpiece. 1. Reduce pressure when feeding workpiece. 2. Workpiece is warped and binding blade. 2.
-4 0- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 T ROU B LESHOO T I NG The cut is crooked, the blade wanders, slow cuts, or shows overheating on one side of the cut or the blade. 1. The feed pressure is too high. 1. Decrease the feed rate. 2.
E LE CTR I CAL F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 4 1- E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines.
- 42 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 E LECT R ICAL 220V Conversion Wiring diagrams are provided in this section showing the Model SB1017 wired for both 110V and 220V. Refer to these diagrams if needed when following this procedure.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 43- E LECT R ICAL W iring Diagram Hot Hot Ground Rewired for 220V 220 V A C 6-15 Plug (As Recommended) Star t Capacitor 200M FD 125V AC 6 1 4 Star.
P ARTS -44 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P ARTS T able 30 28 32-1 32-2 38 39 34 188 35 36 187 67 52 53 122 49 67 31 27 157 155 156 18 22 91 37 28-1 403 404 402 401 410 409 407 .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 45- P ARTS Cabinet St and REF PART # DES CR IPT IO N REF PART # D ESC RI PTI ON 4 PSB1017004 CABINET STAND ASSEMBLY 4-11 PSB1017004-11 FOOT PAD ASSEMBLY 4-1 PSB1017004-1 LEFT PANEL 4-12 PSB1017004-12 LIFTING HANDLE 4-2 PSB1017004-2 RIGHT PANEL 4-13 PB87M HEX BOLT M8-1.
- 46- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P ARTS Head 73 15 45-1 45 50 20 19 46 47 54 208 207 61 17 43 50 212 51 120 50 71-1 198 113 51 412 80 103-1 214 109 103-4 103-5 72 100 120 123 .
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 47- P ARTS Head Par ts L ist REF PART # DES CR IPT IO N REF PART # D ESC RI PTI ON 2 PN05 HEX NUT 1/4-20 77-5 PSB1017077-5 BUSHING 3 PW06 FLAT WAS.
- 48- F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P ARTS Motor & Blade Guides 64 134 133 66 35 63 132 134 40 41 100 72 89 101-1 101 35 69 83 6 84 99 98 86 158 86-1 112 99 1 74 16 44 85-1 8.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 49 - P ARTS Motor & Blade Guides Par ts L ist REF PART # DES CR IPT IO N REF PART # D ESC RI PTI ON 1 PB07 HEX BOLT 5/16-18 X 3/4 69 PB24 HEX .
- 50 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 P ARTS Switc h 203-1 203-4 203 OFF 203-2 203-3 ON 203-7 203-6 76-3 76-2 76 76-1 REF PART # DES CR IPT IO N REF PART # D ESC RI PTI ON 76 PSB1.
F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 51- P ARTS Mac hine L abels The safet y labels p rovided wit h your mach ine are used to make the op erator aware of the machine haz ards and ways to pr ev ent inj ur y . The owner of th is machine MU ST maint ain the origin al locat ion and re adabili ty of th ese safety la bels .
- 52 - F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 NO TES.
W AR R ANTY & R ETU R N S F or Machi nes Mfg. Since 8 / 0 9 Mod el SB 1 0 1 7 - 53 - W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase.
South Bend L athe Co. P .O. Box 2027 Bellingham, WA 9 8227 P HON E: ( 36 0) 73 4-1 540 (Administrative Offi ces) FA X: ( 36 0) 67 6-10 75 (International) FA X: ( 36 0) 73 4-163 9 (U SA only) southbendla the .
Een belangrijk punt na aankoop van elk apparaat Southbend SB1017 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Southbend SB1017 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Southbend SB1017 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Southbend SB1017 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Southbend SB1017 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Southbend SB1017 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Southbend SB1017 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Southbend SB1017 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
