Gebruiksaanwijzing /service van het product SSE-5 BL van de fabrikant Sterling
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Sterling Material Processing Operating Instructions Single Conveyor Unit SSE-5 BL.
SSE 5 BL 2 Sterling Material Processing 5200 West Clinton Ave. Milwaukee, WI 53223 Telephone: (414) 354-0970 Fax: (414) 354-6421 www.sterlco.com Technical service: Service department Telephone: (800) .
SSE 5 BL 3 Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice. We assume no liability for any errors or direct or indirect damage resulting in context with these operating instructions.
Please note that our address and phone information has changed. Please reference this page for updat ed contact information. These manuals are obsolet e and are provided only for their technical information , data and capacities.
SSE 5 BL 4 Table of contents 1. 1. Ge ne ra l in st ru ct io ns .......................................................................................... 1-1 1.1 . Wa rn in gs a nd s ym bo ls...........................................................
SSE 5 BL 5 8.9.1. Installation of the “flap switch” signal line .. ... .... .... ... .... .... ... .... .... .... ... ... 28 8.9.2. Installation of the signal line of the SKW (optional) .. .... .... ... .... .... ... .... ... 28 8.9.3. Installation of the alarm indicating device (optional) .
SSE 5 BL General instructions 1-1 1. General instructions These instructions apply to all persons within the range of action of the equipment. These operating instructions are to be used by all persons assigned activities connected with the equipment.
SSE 5 BL General instructions 1-2 1.1. Warnings and symbols The following warnings and symbols are used in these operating instructions: This symbol indicates danger to life! Fatal or serious injury is possible if the corresponding instructions, regulations or warnings are not observed.
SSE 5 BL General instructions 1-3 1.2. Explanations and information Various terms and designations are used in these operating instructions to ensure clarity. Therefore please note that the terms used in the text stand for the corresponding explanations listed below.
SSE 5 BL Safety instructions 2-1 2. Safety instructions These safety instructions apply to all persons within the range of action of the equipment. Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment.
SSE 5 BL Safety instructions 2-2 2.1. For your safety 2.1.1. General The operating personnel of this equipment must be at least 16 years old. Please read these operating instructions carefully before taking into operation for the first time. Contact us should questions arise.
SSE 5 BL Safety instructions 2-3 2.1.2. Assembly Compare the connected loads with those of the mains supply. Danger of injury through electrical shock! When using lifting gear, please observe the pertaining regulations.
SSE 5 BL Safety instructions 2-4 2.1.3. Operation Appoint an equipment foreman to be responsible for the equipment. Ensure that the operating personnel are provided detailed instruction in the operation of the equipment.
SSE 5 BL Safety instructions 2-5 2.2. For the operating safety of the equipment Never change settings if the consequences are not precisely known. Use only original Sterling spare parts. Please observe the maintenance schedule. Keep record of all maintenance and repair work.
SSE 5 BL Putting into operation 3-1 3. Putting into operation This chapter is intended for operating personnel. Prerequisite for this chapter is general knowledge of the operation of conveying systems. Also prerequisite for this chapter is that the functional description has been read and understood.
SSE 5 BL Putting into operation 3-2 3.1. Checking the pipe system Remove the flexible hose from the connected material takeup. Close the open end of the hose with your hand. Connect the unit to mains supply by the device plug. If the turbine is operating, your hand must feel the suction within few seconds.
SSE 5 BL Putting into operation 3-3 3.2. Adjusting the suction pipes The suction pipes have to be adjusted exactly to ensure troublefree operation. 1. Set the suction pipes to their home position. & At home position the inner pipe of the suction pipe protrudes about 120-160 mm (4.
SSE 5 BL Putting into operation 3-4 3.3. Setting the controller F The filling capacity of the hopper loader may not exceed the material inlet. & The setting is independent of the conveying line and the material to be conveyed. It is only possible to set the conveying time/line clear time when the unit is not conveying any material.
SSE 5 BL Putting into operation 3-5 Setting the line clear time Press the “change-over” key and then the “arrow key” . & The line clear time which was last selected appears in the display. 0-99 seconds may be set for the line clear time. F If no line clear valve has been installed enter “0".
SSE 5 BL Error and error correction 6 4. Error and error correction This chapter is intended for the operating personnel of the equipment. Prerequisite for this chapter is general knowledge of the operation of conveying systems The “Start-up” description must have been read and understood.
SSE 5 BL Error and error correction 7 If a disturbance occurs in the unit, an alarm message will be issued (option, only if the alarm indicating device has been activated). & An “E” appears in the display and an error number. The alarm indicating device (signal siren, horn) reacts.
SSE 5 BL Maintenance 8 5. Maintenance This chapter is intended for persons with skills in electrical and mechanical areas due to their training, experience and received instructions.
SSE 5 BL Maintenance 9 F Please observe the maintenance intervals. Before starting maintenance work, clean the equipment of oil, fuel or lubricants. Ensure that materials and incidentals required for operation as well as spare parts are disposed of properly and in an environmentally sound manner.
SSE 5 BL Maintenance 10 5.1. Maintenance intervals Daily: Check warning signs on equipment for good legibility and completeness Clean the filter: Use compressed air to blow through the filter (accordi.
SSE 5 BL Maintenance 11 Figure 0: Installation sealing ring 5.2.1. Changing the sealing ring of the outlet flap Remove the connecting plug “flap switch” (A) Remove the tension ring (B) and the sealing ring (C). Remove the upper part of the hopper loader (D) from the lower part (E).
SSE 5 BL Maintenance 12 5.2.2. Adjusting the flap switch Remove the connecting plug “flap switch” from the connection housing of the hopper. Connect an ohmmeter to PINS 2 and 3 of the connecting plug “flap switch”. Release the nuts (A) of the flap switch (B) until the support can be displaced.
SSE 5 BL Maintenance 13 5.2.3. Cleaning the unit Open the toggle-type fasteners (A). Fold the hopper lid with turbine upwards. Remove the filter (B). Clean the filter by means of compressed-air. Clean the hopper loader by means of a vacuum cleaner. Mount the filter (B).
SSE 5 BL Maintenance 14 Open the toggle-type fasteners (A) and the flap (B) of the hopper loader. Check the filter cloth (C) and the wire cloth (D) for material residue. Clean the filter by means of compressed air. Close the flap (B) and the toggle-type fasteners (A) on the flap of the hopper loader.
SSE 5 BL Functional description 15 6. Functional description This functional description is intended for all operating personnel of the equipment. Prerequisite for this functional description is general knowledge of conveying systems. Ensure in each case that the operating personnel are sufficiently informed.
SSE 5 BL Functional description 16 6.1. General The single conveyor unit functions according to the principle of suction conveyance. A high-performance turbine, mounted permanently on the device, provides for the vacuum that is required to convey the material into the separator.
SSE 5 BL Functional description 17 6.2. Controller The control system is mounted on the separator lid. The setting for the conveying time and the line clear time are made via the keys (A1: “change- over” key, A2: “arrow key”) on the front of the control system.
SSE 5 BL Functional description 18 If a material clearing valve has been installed residues of flowing material will be cleaned from the conveying line during the line clear time. If a disturbance occurs in the unit, an alarm message will be issued (only if the alarm indicating device has been activated).
SSE 5 BL Transport, Assembly and Storage 19 7. T ransport, Assembly and Storage This chapter is intended for all operating personnel of the equipment. Personnel using these instructions must be instructed in the regulations for the prevention of accidents, the operating conditions and safety regulations and their implementation.
SSE 5 BL Transport, Assembly and Storage 20 7.1. Transport and Packing Please ensure adequate carrying capacity of the lifting equipment. The equipment pass a rigorous operating test in the factory and are packed carefully to avoid transport damage.
SSE 5 BL Assembly instructions 21 8. Assembly instructions These installation instructions are intended for persons with skills in electrical and mechanical areas due to their training, experience and received instructions.
SSE 5 BL Assembly instructions 22 8.1. Assembly The single conveyor unit is insensitive to shocks and can be mounted directly onto the processing machine, on a machine hopper, a drying hopper or a dosing and blending unit. The equipment is delivered as a complete assembly.
SSE 5 BL Assembly instructions 23 Mounting on fixed machine throats or intermediate containers is done by means of strap retainers. Please check during assembly that the admissible bearing loads are not exceeded. Mount the conveyor in such a way that the outlet flap swings in a right angle to the direction of machine movement.
SSE 5 BL Assembly instructions 24 8.2. Mounting on the processing machine A material hopper VT 2,3/70 / VT 2,8/70 is required: Mount the material hopper onto the flange of the processing machine. Mount the unit onto the material hopper. F Observe the bearing capacity of the machine flange.
SSE 5 BL Assembly instructions 25 8.4. Mounting onto mixing hoppers with lateral inlet A material hopper VT 2,3/70/VT2,8/70 is required: Mount the material hopper onto the swan-neck of the mixing hopper. Mount the unit onto the intermediate hopper. F Observe the bearing capacity of the machine flange.
SSE 5 BL Assembly instructions 26 8.6. Material feed Suction pipes type MV may be tilted by approx. 45 degrees in either direction to the vertical. Additional fastening is not required. When conveying from the bottom of storage containers (silos), a suction box with 1-3 suction pipes is required.
SSE 5 BL Assembly instructions 27 8.8. Pipework If PVC hoses are used for conveying, they must be grounded: draw out the copper lead on both ends of the hose and jam it between hose and tube. For fastening, use threaded clamps. 8.9. Electrical connection The regulations of the local Electricity Board must be observed.
SSE 5 BL Assembly instructions 28 8.9.1. Installation of the “flap switch” signal line Insert the appliance plug of the “flap switch” signal line into the “flap switch” connector (A) on the lower side of the controller. 8.9.2. Installation of the signal line of the SKW (optional) & Observe the connecting diagram.
SSE 5 BL Assembly instructions 29 8.9.3. Installation of the alarm indicating device (optional) This work must be carried out by qualified personnel only. Disconnect the unit from mains supply by the device plug before you begin with works on the controller.
SSE 5 BL Assembly instructions 30 8.10. Compressed-air supply For operating the cleaning device, a compressed-air supply is necessary. Check compressed-air piping for correct installation and assembly. Check fittings, length and quality of the hose connections for agreement with requirements.
SSE 5 BL Technical data 31 9. T echnical data These instructions apply to all persons within the range of action of the equipment. These operating instructions are to be used by all persons assigned activities connected with the equipment.
SSE 5 BL Technical data 32 SSE 5/BL Basic Version • Integrated control with: - LED-display - indication of the respective modes of operation - adjustable conveying time - material clearing valve out.
SSE 5 BL Technical data 33 Dimension Sheet Dimensions and data without obligations. Specifications may be subject to alterations..
SSE 5 BL Spare parts list 34 10. Spare parts list This spare parts list is intended to be used only by trained personnel. Other persons are not permitted to modify or repair the equipment.
SSE 5 BL Spare parts list 35 SSE-f/BL, 230 V, 50 Hz.
SSE 5 BL Spare parts list 36 10.1. SSE-5/BL, 230 V, 50 Hz Pos. Order no. Designation Wear Code 1 S38217 Turbine lid with turbine, complete 82995 Turbine 119 154-01 83375 Solenoid valve 84914 Pneumatic.
SSE 5 BL Spare parts list 37 10.2. Accessories F Please observe the operating manuals in chapter 11..
SSE 5 BL Accessories 38 11. Accessories o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ .
SSE 5 BL Electrical manual 39 12. Electrical manual This electrical manual is intended to be used only by Sterling service personnel and trained personnel authorized by Sterling.
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