Gebruiksaanwijzing /service van het product 490 van de fabrikant Taylor
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Model 4 90 Sh ake F reezer Original Ope rating Ins tructions 050271-M 2/96 (Or igi nal Publ icat ion) (Updat ed 12/14/ 11).
Com plete this pa ge for quic k refe renc e when ser vice i s requi red: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on data plate : Model Number:.
Table of Cont ents Model 4 90 T able of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ................................
Mode l 490 Table of Cont ents Table of Contents - P age 2 Se ction 7 Impor tant: Operator C heckl ist 18 .............................. During Cl eaning and Saniti zing 18 ......................................... Troubleshooting Bacterial Count 18 ..
1 Mode l 490 To the Insta ller 081208 Section 1 To the Installer The f ollowing are general ins tallat ion inst ruct ions. For complet e installat ion details , pleas e see the check out c ard. Installer Safety In all ar eas of t he world, equipment should be installed in ac cordanc e with exis ting local c odes.
2 Mode l 490 To the Insta ller 1 10328 Air Cooled Units DO NO T obs truc t air intake and dis charge openings: Air cooled unit s r equire a minimum of 6” (152 mm ) of cl earance on bot h sides of the f reezer . I t is recom mended to plac e the rear of t he unit agains t the wall t o prevent recir culat ion of warm air.
3 Mode l 490 To the Insta ller 081 121 S Appliances t hat are perm anently connec ted to f ixed wiring and f or which leak age curr ents m ay exceed 10 m A, partic ularly when disconnect ed or not use.
4 Mode l 490 To the Opera tor 0701 12 Section 2 To the Operator The f reezer you have purc hased has been c arefully engineered and manuf act ured to giv e you dependable operat ion. T he Taylor Model 490, when properly operated and c ared f or, will pr oduce a consist ent qualit y product.
5 Mode l 49 0 Safety 1 10328 Se cti on 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of the oper ator when he or she com es in contac t wit h the f reezer and its parts . T aylor has gone to ext rem e eff ort s to des ign and manufac tur e built- in safet y f eatures to pr otect bot h you and the serv ice tec hnician.
6 Mode l 49 0 Safety 081 121 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT oper ate t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT r emove any int ernal oper ating part s (example: fr eezer door, beater , scr aper blades, et c.
7 Mo del 490 Op erato r Parts I den ti fi catio n 090807 Section 4 Operator Parts Identif ication Model 490 Figur e 1 Item Descript ion Par t Number 1 Hopper Cover A.
8 Mode l 49 0 O perat or P arts Id ent if icati o n 090807 Beater Door A sssembly Figur e 2 Item Descript ion Par t No. 1 Freezer Door Assembl y X30272-SER 2 Gasket- Door 016672 3 Front Bear ing 013116 4 Beater Assembl y X46233 5 Scraper Bl ade 046237 6 Cli p-Scr aper Blade 046238 Item Descript ion Par t No.
9 Mode l 490 Impor tant : To the Opera tor Section 5 Important: To the Operator Indicator Lights: “Add Mix” / “ Mix Out” The “ Mix Low” light is loc ated on t he front of the machine. W hen the light is flashing, it indicat es that the mix hopper has a low supply of m ix and should be ref illed as soon as pos sible.
10 Mode l 49 0 O perat in g Pro cedu res Section 6 Operating Procedures The M odel 490 stor es 20 quart s (18. 9 liter s) of mix in the hopper . T he mix f lows by grav ity through an air tube down int o t he freez ing cylinder.
11 Mode l 49 0 O perati n g Proced u res 090807 If blades are in good c ondition, install t he sc raper blade clips on t he scr aper blades. Place t he rear scr aper blade over t he rear holding pin on t he beater (knif e edge to t he outs ide).
12 Mode l 49 0 O perat in g Pro cedu res 090807 Step 4 Inst all the fre e zer door . P lace the f reez er door gasket into t he groove on t he back of t he freez er door. Slide the f ront bearing over the baf fle rod s o the f langed edge is against the door .
13 Mode l 49 0 O perati n g Proced u res 080507 Step 6 Slide the c enter drip pan into t he hole in the f ront panel. Figur e 14 Step 7 Inst all t he front drip t ray and s plash shield under the door spout. Figur e 15 Sani tizing Step 1 Prepar e an approved 100 PP M sanit izing solut ion (exam ples: 2-1/ 2 gal.
14 Mode l 49 0 O perat in g Pro cedu res Step 4 Place t he cont rol swit ch in the “ WA SH” posit ion. This will cause t he sanitiz ing solution in t he f reezing cylinder to agit ate. Allow the s olution t o agitat e for fiv e minutes . Figur e 17 Step 5 Place an em pty pail beneat h the door spout and raise t he draw arm .
15 Mode l 49 0 O perati n g Proced u res 090807 Step 4 Place t he cont rol swit ch in the “ AUT O” pos ition. Rotat e the dr aw valve and lif t t he draw arm to s tart the compre ssor. When the unit cycle s off, the product will be at s erving t emperat ure.
16 Mode l 49 0 O perat in g Pro cedu res 080507 Rinsing Step 1 Pour two gallons (7. 6 liter s) of cool, clean water int o the m ix hopper. Wit h the br ushes prov ided, sc rub the mix hopper , mix inlet hole, and mix level sensing probes.
17 Mode l 49 0 O perati n g Proced u res Step 4 Remove t he draw valv e from the f reezer door. Remove t he two o- rings f rom t he draw v alve. Note: T o rem ove o-rings , us e a single serv ice towel to gr asp the o- ring. A pply pres sure in an upward direct ion until t he o-ring pops out of its groove.
18 Mode l 490 Impor tant : Opera tor C hec klis t 081 121 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizi ng ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched ul es are govern ed by fe dera l, sta te , or local re gulator y age ncie s, and mu st be fol l ow ed accord in gl y.
19 Mode l 490 Impor tant : Opera tor C hec klis t 051207 j 7. Follow all lubr icating pr ocedures as outlined in “Assembl y”. j 8. On air -cooled unit s, c heck t he condenser for an accum ulation of dirt and lint . Dirty condenser s will reduce t he eff iciency and capacit y of the mac hine.
20 M odel 4 90 Trouble shooting Guide Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. No product being dispensed ( draw valve open and machine in “AUT O” m ode). a. F reeze-up in t he mix inlet hole. a. Call ser vice t echnician t o adjust m ix hopper tem peratur e.
21 Model 4 90 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 6. Drive shaf t stuc k in the drive c oupling. a. Rounded cor ners of drive shaft , coupling or bot h. a. Call ser vice t echnician t o corr ect c ause and replace the nec essary component s.
22 M odel 4 90 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 11. Product not feeding into freez ing cylinder . a. I nadequate lev el of m ix in the m ix hopper. a. F ill the mix hopper wit h mix. 14 b. Mix inlet hole f rozen. b. M ix hopper temper atur e needs adjustm ent.
23 Mo del 490 Parts Rep lacemen t Sch ed ul e 070925 Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3M O N T H S EVERY 6M O N T H S ANNUALLY Scraper Bl ade X Dri ve Shaft Seal X Driv e S.
Section 10 Parts List 24 Parts List Mode l 49 0 1 1 1214 + Availabl e Separat ely DESCRI PT IO N PART NUMBER W ARR. CLASS RE MARKS PART S UPDATE BEARING- FRONT 013116 000 BEARING-R EAR SHELL *PLASTIC* 032511 000 +GUIDE-DRIP SEAL 028992 000 +NUT-BRASS BEARING 028991 000 +O-R ING 1- 1/16OD X .
25 Mode l 49 0 Parts List + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER CO NDE NSE R-A C-15LX 14HX2. 59T-3RW 046558 103 COUPLING A.-TOR QUE-SHAKE-HEX X47000 103 COUPLI NG-TORQUE-DRIVE 046866 103 COUPLI NG-TORQUE-LOAD-HE X 039397 103 PIN-COUPL ING-TORQUE 039453 103 PIN -STO P-TO RQ UE C OU PLIN G- .
26 Parts List Mode l 49 0 + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER BEARING- FRONT 013116 000 GASKET-DOO R 5.
27 Mode l 49 0 Parts List + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER PAN EL-SI DE- LEFT * 390* 068906 103 S/N M1094716 & UP 222 PAN EL-SI DE *390* RIG HT .
28 Parts List Mode l 49 0 + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER SCR EW-4- 40X1/2 H EX H EAD -3/16 042604 000 SWITCH-PRESSUR E 440 PSI-SOLD 048230 103 135 TRA NS.- 240V PR1/24V S EC 10 VA 030132- 27 103 TRAY-DRIP 14.
29 Mode l 49 0 Parts List + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER 50 HZ BLOCK-TERMINAL 2P L1,N 039421 103 BLOCK-TERMINAL 7P GREEN 024156 103 PULLEY-10 J-11"PD-5/8BORE 025570 103 PULLE Y-10J - 1.
Mode l 49 0 047730-27 Rev. 3/11.
Mode l 49 0 047730-33 Rev. 3/11.
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Als u nog geen Taylor 490 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Taylor 490 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Taylor 490 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Taylor 490 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Taylor 490 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Taylor 490 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Taylor 490 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
