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© Copyright 2007 T oshiba International Corporation All rights reserved. Document: 59942-001 November 2007 UNINTERRUPTIBLE POWER SYSTEM (UPS) G8000 SERIES with Isolated Output INST ALLA TION and OPER.
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G8000 Series with Isolated Output Installation and Operation Manual Document: 59942-001 November 2007 UNINTERRUPTIBLE POWER SYSTEM (UPS) G8000 SERIES with Isolated Output INST ALLA TION and OPERA TION.
G8000 Series with Isolated Output Installation and Operation Manual The T oshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic appliances, etc.
G8000 Series with Isolated Output Installation and Operation Manual UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specied, the warranty period for the UPS or UPS part is 12 months from the shipment date (see T oshiba International Corporation bill of lading).
G8000 Series with Isolated Output Installation and Operation Manual Purpose This manual provides information on how to safely operate your T oshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual.
i G8000 Series with Isolated Output Installation and Operation Manual T able of Contents 1 Introduction .......................................................................................................................... 1 2 General Safety Instructions .
ii G8000 Series with Isolated Output Installation and Operation Manual 1 1.1 T erminal Blocks, T erminal Bus, and Power Cables .................................................... 3 0 1 1.3 Grounding Wire ..............................................
1 G8000 Series with Isolated Output Installation and Operation Manual 1 Introduction This manual provides information on how to safely operate your G8000 Series Uninterruptible Power System (UPS). This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual.
2 G8000 Series with Isolated Output Installation and Operation Manual 2 General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual.
3 G8000 Series with Isolated Output Installation and Operation Manual 2.2 Signal Words The signal words listed below are used throughout this manual. When the words DANGER, W ARNING, CAUTION and A TTENTION are used in this manual they will include important safety information that must be carefully followed.
4 G8000 Series with Isolated Output Installation and Operation Manual Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and equipment, and clear faults in accordance with established safety practices.
5 G8000 Series with Isolated Output Installation and Operation Manual 4 Safety Precautions The T oshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic appliances, etc.
6 G8000 Series with Isolated Output Installation and Operation Manual 4.3 T ransporting/Unpacking W ARNING When transporting the UPS by crane, follow the SPECIFIED WORK PROCEDURE. The suspension wire angle should be less than 60°. The UPS falling or overturning may cause crushing, trapping or other personal injuries.
7 G8000 Series with Isolated Output Installation and Operation Manual Fig. 4.1 Exterior Handling label CAUTION DO NOT transport, move, store, or place the UPS on its side. Forces due to heavy components inside may damage the UPS. A void vibration or shock exceeding 0.
8 G8000 Series with Isolated Output Installation and Operation Manual 4.4 Inspection/Storage Inspection Upon receipt of the UPS, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material.
9 G8000 Series with Isolated Output Installation and Operation Manual CAUTION Install the UPS in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. See T able 5.
10 G8000 Series with Isolated Output Installation and Operation Manual DO NOT block air vents. Blocking the vents will increase the internal temperatures and may result in UPS failure or re. DO NOT install the UPS where water may fall on it. W ater may cause electrical shock, personal injury or UPS failure.
1 1 G8000 Series with Isolated Output Installation and Operation Manual T ABLE 5.1 - UPS INST ALLA TION ENVIRONMENT ST ANDARDS Item Environment standard Installation Location Indoors Ambient T emperat.
12 G8000 Series with Isolated Output Installation and Operation Manual not inuence some sensitive devices that are operating near by . If such interference is experienced, the UPS should be installed further away from the affected equipment and/or powered from a different source than that of the installed equipment.
13 G8000 Series with Isolated Output Installation and Operation Manual 5.1 Wiring/Connection W ARNING Perform wiring and connections with correct polarity . Be careful when connecting the UPS to the battery system. A wrong connection may cause damage to the UPS, battery , or charger .
14 G8000 Series with Isolated Output Installation and Operation Manual 6 W arning Labels Below are representative warning labels and their location on the UPS. Exterior Handling labels shown in section 4.3, T ransporting/Unpacking, are in the manual packet, and attached to the UPS shipping covering and shipping pallet.
15 G8000 Series with Isolated Output Installation and Operation Manual FIGURE 6.1 – G8000 WITH ISOLA TED OUTPUT UPS W ARNING LABELS 6.1 W arning Label Locations FIGURE 6.2 – 100 KV A UPS WARNING LABELS C A U T I O N Do no t t urn o ff while o pera tin g.
16 G8000 Series with Isolated Output Installation and Operation Manual FIGURE 6.3 – 150KV A UPS WARNING LABELS.
17 G8000 Series with Isolated Output Installation and Operation Manual 7 W eight and Dimensions T able 7.1 lists the unit and shipping weight(s) for G8000 UPS models illustrated in Figures 7.1 – 7.2. T ABLE 7.1 G8000 UPS UNIT AND SHIPPING WEIGHT(S) Model Unit Shipping 100 kV A 2206 lb (1000 kg) 2296 lb (1041.
18 G8000 Series with Isolated Output Installation and Operation Manual FIGURE 7.2 - 150KV A UPS EXTERIOR DIMENSIONS (INCHES) TERMINAL BLOCKS “8A” SWITCH GROUND BUS.
19 G8000 Series with Isolated Output Installation and Operation Manual 8 T ransporting The UPS may be packed in a crate for extra protection during transportation. Avoid impact or vibration against the UPS during transportation. DO NOT expose the UPS directly to water .
20 G8000 Series with Isolated Output Installation and Operation Manual G8000 Series Installation Manual 21 8.1 Transporting By Crane Cables should have sufficient ratings and be of the same length. Make sure the suspension cables are hooked at eyebolts.
21 G8000 Series with Isolated Output Installation and Operation Manual 8.2 T ransporting By Forklift Refer to Chapter 7 - Weight and Dimensions. V erify forklift maximum load capacity and ensure that the forks are long enough to properly support the UPS.
22 G8000 Series with Isolated Output Installation and Operation Manual 9 Storage/Operating Environment Observe the following when storing the UPS. Store UPS indoors.
23 G8000 Series with Isolated Output Installation and Operation Manual W ARNING Whi le oper ati ng in the inv ert er mode , placi ng the inpu t break er in the “OF F” pos iti on wil l swi tch the UPS to the batt ery backu p mod e. The output of the UPS will continue uninterrupted to the load.
24 G8000 Series with Isolated Output Installation and Operation Manual 9.2 Maintenance Precautions All internal maintenance sould be performed by factory authorized personnel. 1) T urn of f, lockout, and tagout ALL power sources before connecting the power wiring to the equipment or when performing maintenance.
25 G8000 Series with Isolated Output Installation and Operation Manual CAUTION DO NOT di spose of the bat terie s i n a re. The batteries may explode. DO NOT op en or mutil ate t he ba tte rie s. Released electrolyte is harmful to the eyes and skin and could also be toxic.
26 G8000 Series with Isolated Output Installation and Operation Manual 10 Installation W ARNING Keep the SPECIFIED CLEARANCE around the UPS. Inadequate space around the UPS makes it difcult to perform maintenance/inspections, lead to insufcient ventilation, and/or will cause malfunctions.
27 G8000 Series with Isolated Output Installation and Operation Manual 10.1 Unpacking Unpack the UPS indoors on a paved oor . The UPS should be as close as possible to its nal storage location. Overhead traveling cranes should be used to unpack any G8000 Series UPS.
28 G8000 Series with Isolated Output Installation and Operation Manual 10.3 Anchor Bolts Install the anchor bolts to secure the UPS on the oor . See Figure 10.2 for anchor bolt installation detail. Use 12mm (1/2”) diameter anchor bolts. There are 16mm (5/8”) diameter holes provided in the UPS base.
29 G8000 Series with Isolated Output Installation and Operation Manual 1 1 UPS Wiring Note: Always consult your local and NEC electrical codes for wiring, cabling, and circuit protection devices. requirements. Figure 1 1.1 illustrates the external wiring of the G8000 UPS.
30 G8000 Series with Isolated Output Installation and Operation Manual 1 1.1 T erminal Blocks, T erminal Bus, and Power Cables Note: Always consult your site specic, local, state, and NEC electrical codes for wiring, cabling, and circuit protection device requirements.
31 G8000 Series with Isolated Output Installation and Operation Manual T ABLE 1 1.1 RECOMMENDED CRIMP TYPE COMPRESSION LUGS Wire Size Wire Strand Class Recommendation Crimp tool Required Burndy type Y35 or Y46 V endor Cat.
32 G8000 Series with Isolated Output Installation and Operation Manual Cable knockout plates are provided at the bottom of the 100 kV A UPS, and at the bottom and top of the 150 kV A UPS. The recommended hole locations are illustrated in Figure 1 1.4 - 1 1.
33 G8000 Series with Isolated Output Installation and Operation Manual 1 1.3 Grounding Wire W ARNING Be sure to ground the UPS as specied. Using the UPS without a proper ground will deteriorate the insulation, cause leakage of currents and electric shock.
34 G8000 Series with Isolated Output Installation and Operation Manual 1 1.4 Control Wires The control wires terminal layouts at TB1 (terminal bus 1) are shown below in T able 1 1.
35 G8000 Series with Isolated Output Installation and Operation Manual The UPS battery cabinet and bypass breaker should be wired as shown below in Figure 1 1.8. FIGURE 1 1.8 - CONNECTION BETWEEN UPS, BA TTERY CABINET & BYP ASS BREAKER 10 1 1 12 13 14 15 16 17 18 19 20 21 22 TC TB1 Battery Cabinet Overheat B-Contact Bypass Breaker Ext.
36 G8000 Series with Isolated Output Installation and Operation Manual 1 1.5 Grounding Conguration T h i s se ct io n de sc ri be s th e gr ou nd in g co n gu ra ti on t o b e u se d wi th t hi s UP S. A 2 AWG (or 38 mm 2 ) factory-installeded jumper cable is provided between the neutral terminal and ground bus in the UPS cabinet.
37 G8000 Series with Isolated Output Installation and Operation Manual 12 UPS Specications 12.1 General Specication T erms Specication Remarks Conforming Standard UL1778-2001 UL, cUL, IEC Amb.
38 G8000 Series with Isolated Output Installation and Operation Manual 12.2 Mechanical Specication (cont.) Rated Capacity 150kV A Cabinet Protection Conformity IEC298 IP20* Exterior Paint Sherwin Williams, HHT2-7055, 079 Beige T exture Panel Thickness FRONT : 1/16 in.
39 G8000 Series with Isolated Output Installation and Operation Manual 12.3 Electrical Specication AC Input Rated Capacity 100 kV A (80 kW) 150 kV A (120 kW) Input V oltage 480 V ( +10% – -15% ), 3-Phase 3-Wire Input Frequency 60 Hz ±5% Input Power Factor 1.
40 G8000 Series with Isolated Output Installation and Operation Manual 13 Operator Interface T able 13.1 shows the functions of the operating buttons on the graphic display panel. A TTENTION Press an operating button for at least 0.5 seconds to change UPS modes.
41 G8000 Series with Isolated Output Installation and Operation Manual 13.1 Key-Switch and Buttons The key-switch and operating buttons on the graphic display panel are shown in Figure 13.1. See the sections titled “Key-switch” and “Operating buttons” for each function.
42 G8000 Series with Isolated Output Installation and Operation Manual 13.2 LCD/LED Indicators FIGURE 13.2 – GRAPHIC DISPLA Y P ANEL LCD/LED INDICA TORS 23 1 1 21 20 19 18 17 16 15 14 13 22 24 25 12.
43 G8000 Series with Isolated Output Installation and Operation Manual 13.3 LCD Indicators The operator can scroll through the following LCD display screens using the scroll buttons. T ABLE 13.1 - LCD DISPLA Y SCREENS Name Description Normal Display Displays operational status, operational guidance, and measured data.
44 G8000 Series with Isolated Output Installation and Operation Manual 13.4 Normal Display The Normal Display screen indicates the UPS operational status and provides various screens: an operation guidance screens, mode screens and measured data screens.
45 G8000 Series with Isolated Output Installation and Operation Manual T ABLE 13.2 - CONTINUED MEASUREMENT SCREENS O/P CURRENT (PEAK) Shows the peak output current peak (%) for each phase. U 50[%] V 50[%] W 50[%] Peak value of output current x 100 [%] RMS value for rated current x 1.
46 G8000 Series with Isolated Output Installation and Operation Manual 13.5 Fault Display The Fault Display screen displays the fault records until they are reset.
47 G8000 Series with Isolated Output Installation and Operation Manual 13.6 LCD Scroll Scroll through the LCD display screens (see Figure 10.4), in sequence, using the “SCROLL UP” and “SCROLL DOWN” buttons on the graphic display panel.
48 G8000 Series with Isolated Output Installation and Operation Manual 14 Operating the UPS This section describes the basic procedures to operate the UPS. Figure 1 1.1 shows the location and functions of the operating switches to operate the UPS. FIGURE 14.
49 G8000 Series with Isolated Output Installation and Operation Manual 14.1 Operation T ypes The operation types are summarized below . T ABLE 1 1.1 OPERA TION TYPES Operation Description Startup Starting up and operating the UPS. Switch Power Supply Switching power supply source between UPS and Bypass.
50 G8000 Series with Isolated Output Installation and Operation Manual SYSTEM INITIALIZE BATTERIES AC SWITCH UPS BYPASS DISCHARGE FLO AT CHAR GE EQUAL CHARGE 㨪 AC INPUT ` CONVERTE R ` INVERTER 㨪 AC OUTPUT BYPASS INPUT 㨪 14.3 Startup Procedures The procedure to start the UPS is shown in Steps 1-5.
51 G8000 Series with Isolated Output Installation and Operation Manual Step 4-5 continues the procedure to start the UPS. STEP 4 T urn on the DC Input Breaker (72B) on the external battery cabinet. BA TTERIES LED is “ON”. STEP 5 *Press the “UPS” button for at least 0.
52 G8000 Series with Isolated Output Installation and Operation Manual 14.4 Switch Power Supply (UPS→Bypass) The procedure to transfer between the UPS supply and the bypass supply is shown in Steps 1-3 STEP 1 Check AC INPUT LED and BYP ASS LED are on to make sure power is being delivered to the UPS.
53 G8000 Series with Isolated Output Installation and Operation Manual 14.5 Stop The procedure to stop the UPS is shown in Steps 1-3. STEP 1 T ransfer to Bypass supply as described in Switch Power Supply . UPS LED is “OFF”. BYP ASS LED is “ON”.
54 G8000 Series with Isolated Output Installation and Operation Manual 14.6 Complete Shutdown The procedure to turn off the control power and shut down the UPS completely is shown in Steps 1-6. STEP 1 T ransfer to Bypass supply as described in Switch Power Supply .
55 G8000 Series with Isolated Output Installation and Operation Manual 14.7 Changing Between Float Charge and Equalize Charge The procedure to change the recharge mode between oat charge and equalize charge is shown in Steps 1-3. See the Note below for an explanation of Flaot and Equalize charge modes.
56 G8000 Series with Isolated Output Installation and Operation Manual 14.8 Changing to Float Charge from Protection Charge (If applicable) The manual procedure to change from protection charge to oat charge is shown in Step 1-3.This operation applies to batteries after they have experienced over temperature condition.
57 G8000 Series with Isolated Output Installation and Operation Manual 14.9 Emergency Power Off (EPO) Press the EPO switch for immediate shutdown of all power through the UPS. The signal from the EPO is processed as a “hard fault” by the UPS and results in gate-blocks on the transistors and opens all the internal contactors.
58 G8000 Series with Isolated Output Installation and Operation Manual 15.2 Faults and W arnings Data Screen This screen appears when a trip error is detected. Up to 10 screens of fault data can be displayed. Figure 15.1 and T able 15.2 show a sample screen and describe the data shown in the screen.
59 G8000 Series with Isolated Output Installation and Operation Manual 15.3 LCD Fault & W arning Displays When a fault occurs, a screen is shown as in Figure 15.2. When a warning occurs, a screen is shown as in Figure 15.3. Select the desired fault or warning data to be displayed using the scroll buttons.
60 G8000 Series with Isolated Output Installation and Operation Manual 15.4 Fault Messages Figure 15.4 show the corresponding circuit locations for fault detection codes. T ables 15.3 through 15.7 gives details for the fault and warning messages referred to in section 15.
61 G8000 Series with Isolated Output Installation and Operation Manual T ABLE 15.5 - W ARNING - 2 (STOP AND REST ART) Item LCD Message Indication Description 27 I AC O/P UV AC output voltage is low . 30U UNIT F AUL T IGBT Stack Failure. 45 DC OV Over-voltage in DC circuit.
62 G8000 Series with Isolated Output Installation and Operation Manual 15.5 LCD Scroll (w/ faults or warnings) This section describes how to scroll through the LCD screens when a fault has occurred (when Fault Data screens exist). Figure 15.5 shows the locations of the buttons to scroll the LCD screens.
63 G8000 Series with Isolated Output Installation and Operation Manual 15.6 Restoring UPS Operation The procedure to restore UPS operation is shown in Steps 1-2. The example shows the UPS restored after a trip fault occurred on inverter over current with the message “INV .
64 G8000 Series with Isolated Output Installation and Operation Manual.
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In een situatie waarin je al een beziter van Toshiba G8000 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Toshiba G8000 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Toshiba G8000 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
