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User ’ s Guide UPS 8 – 15 kV A, 40 0 V 50/60 Hz output (3-phase input/output).
©2007 Eaton Corporation All Rights Reserved The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) unless permission granted. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission.
UPS 8 – 15 kV A, 400 V 50/60 Hz User ’ s Guide 1 023625 r evision C Contents 1. Safety instructions ...................................................................................................................................................
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 4 1 . Saf ety instr uctions The UPS operates with mains, bat tery or bypass power . It contains components that car ry high currents and v oltages. The properly installed enclosure is ear thed and IP20 rated ag ainst electri- cal shoc k and foreign objects.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 5 W ar ning! The user is not per mit ted t o open of an y screws ex cluding connectivity plates and the MBS locking plat e. F ailure t o r ecognise the electr ical hazards could pr ov e f atal.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 6 2. Mec hanical installation The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jac k. Keep the UPS alw ays in upright position and do not drop the equipment.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 7 Chec k the information on the type designation label of the equipment to verify that the unit is of the correct type. The type designation label includes ratings, a CE marking, a type code, a part number and a serial number .
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 8 3. Planning bef or e installation The equipment must be installed in upright position. The equipment requires space to front and bac k to enable cooling airflow , service and maintenance.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 9 4. Cabinet installation The required distance for UPS units next to eac h other is ten millimetres. The same applies to the optional bat tery cabinets that should be installed next to the UPS cabinet.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 1 0 Figure 7. The maintenance Bypass Switch (MBS) when installed in the backside.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 1 1 T r ansfor mer option The galvanic isolation transformer can be ordered as factory installed. The transformer is an integral part of the UPS unit. Alternati vely the isolation transformer can be purc hased as a sepa- rate item to upgrade your existing system.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 12 Ext er nal bat t ery cabinet option It’ s recommended to install external battery cabinets next to the UPS unit. The external battery can be placed on either side of the UPS unit.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 13 5. Electr ical installation The customer has to supply the wiring to connect the UPS to the local power source. The elec- trical installation procedure is described in the following text.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 1 4 The UPS unit has the following power connections: Three-phase (L1, L2, L3) and protective earth (PE) connection for the rect.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 15 Contact the manufacturer ’ s authorised agent or the local office for assistance at fuse and cable sizing. Refer to the recommended cable and fuse ratings in the below table.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 16 Figure 15. Wiring diagram of UPS N-model with integral MBS. Figure 16. Wiring diagram of UPS N-model.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 17 Figure 17. Wiring diagram of UPS NT -model.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 18 Ext er nal Bat t ery Cabinet (EBC) installation pr ocedur e The installation procedure is as follows: 1 . The EBC is recommended to place next to the UPS unit. Not e! Do not place EBC on the UPS unit.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 1 9 Figure 18. Connection of UPS and External Battery Cabinets Figure 19. T o minimise safety risk remove + or - cable from battery string before connecting UPS and EBCs.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 20 6. Sof tw ar e and connectivity The softw are Suite CD-ROM that is bundled with the UPS contains sof tware distributions and documentation in CD format.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 21 Figure 21. Identification of the interface port pins. LanSaf e sof tw ar e The LanSafe sof tw are shuts down computer s and whole networks in case of an extended power failure.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 22 Figure 22. External control cable connections to the UPS. Not e! P ay at t ention to pr oper polar ity if one is using a semiconductor switc h type. A rela y or other mechanical contr ol is a pr ef er r ed method.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 23 W ar ning! The r elay contacts must not be dir ectly connected t o mains r elated cir cuits. Reinf orced insulation to the mains is r equir ed. Pr ogrammable signal inputs The UPS incorporates two programmable inputs (X44, X45).
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 24 XSlot communication (option) XSlot modules allow the UPS to communicate in a variety of networking en vironments and with dif ferent types of devices. The UPS incorporates two (2) empty XSlot communication bays.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 25 A S40 0 Rela y Module (optional) The Relay Module pro vides potential free relay interface for A S/40 0 connected computer s and industrial applications.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 26 7 . User oper ations The UPS has a four -button graphical LCD with bac klight. It provides useful information about the unit itself , load status, events, measurements, and settings.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 27 User Set tings The UPS has the following typical settings that are user configurable. Note that some of the set - tings become effective at the next star t-up of the UPS. User settings can be configured via LCD menu.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 28 Battery information and settings: ABM charging cycling disable [Enabled], [Disabled] Enabled Charging temp compensation [Enabled], [Disabled] Enabled Battery size setting Step: 1 W atts/cell 24 W atts/cell Number of 32 pcs.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 29 Configur ing user set tings User settings can be configured via front panel. S elect Set tings from main menu and then select User Set tings. Changing languag e Pressing and holding down the first button on the lef t for about 3 seconds selects the language menu.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 30 Nor mal star t-up Chec k the mec hanical and electrical installation of the UPS before star t-up. Go through the c hec klist below together with another person. Check Read the at tac hed safety manual before you work on the unit.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 31 Shutdo wn The procedure to shutdown from LCD is following: 1 . Push any key of the control panel to enable the functions of the LCD screen 2. S elect “TURN UPS OFF” from the LCD menu (see: Display Functions) 3.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 32 8. Maint enance All operations inside the unit must be performed only by a service engineer from the manufac- turer or from an agent, authorised by the manufacturer . The troubleshooting procedure gives simple remedial if a malfunction occur s in the UPS.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 33 Not e! Do not dispose of batt er ies in a fir e. The bat ter ies ma y explode. Do not open or mutilate bat ter ies. Released electr olyte is har mful to the skin and ey es. It may be t oxic.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 34 Figure 34. The normal positions of the three MBS switches. T ur n UPS fr om nor mal mode to mec hanical bypass The procedure to turn the UPS to mec hanical bypass switc h is described below.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 35 8. T urn OFF the S2 switc h to disconnect UPS bypass input: 9. Rem oun t th e lo ck in g pl at e of t he S 1- 3 switc hes to the position to prevent the use of them.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 36 7 . T urn ON S3 switc h to connect UPS output to load: 8. T urn OFF S1 switc h to disconnect bypass output: 9. Use LCD to transfer the UPS to normal mode. 10 . Re mou nt t he l oc ki ng p la te o f th e S1 -3 swic hes to the position to prevent the use of them.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 37 9. P arallel syst ems Ov erview P arallel UPS configurations are recognised as either redundancy or capacity systems. The redundancy system is used to improve the system reliability with N+1 redundant UPS module.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 38 Tie cabinets The Tie Cabinets (TCs), provided by UPS manufacturer , has input connections up to three paral- lel UPS modules. It is also possible to use two redundant UPS modules and one bypass connec- tion.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 39 Figure 39 Cable routing of T ie Cabinet Figure 40. T ie Cabinet’ s wiring diagram with three UPSs.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 40 Figure 41. T ie Cabinet’ s wiring diagram with two UPSs and bypass connected. UPS Module Cable A Cable C Fuse 1 8 kV A 2.5 mm 2 4 mm 2 16 A 10 kV A 4 mm 2 4 mm 2 20 A 12 kV A 6 mm 2 6 mm 2 25 A 15 kV A 6 mm 2 6 mm 2 32 A TC Module Cable B Cable D Cable E 8 kV A 2.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 41 Required parallel system wiring length should be in accordance with the following rule, as referenced to the diagram below to.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 42 XSlot Hot S ync card: installing and wir ing T o enable parallel operation all the UPSs in the system need the XSlot Hot Sync.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 43 Not e! XSlot Hot Sync car d has built-in ter mination r esistor enabled b y a jumper J7 .
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 44 1 . T urn the battery and input circuit breakers to ON position. 2. UPS will enter a stand-by mode and starts to c harge batteries with a cooling fan operation - al. Output is without the voltage in the stand-by mode.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 45 1 0. Recy cling the used UPS or bat t er ies Before scrapping UPS or its battery cabinet, the bat tery bank must be removed. Local require- ments must be followed in battery recycling or discard.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 46 1 1 . Dimensional dra wings Figure 47. UPS models with no battery sections. Figure 48. UPS models with (1) and (2) battery bottom sections. Figure 49. UPS models with (1) and (2) battery bottom sections plus integrated MBS.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 47 Figure 50. External battery cabinet models with (2) and (3) sections. Figure 51.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 48 12. T ec hnical data Standar ds UPS 8 kV A 10 kV A 12 kV A 15 kV A Safety IEC 62040-1-1, EN 62040-1-1 and EN 60950 EMC EN 50091-2 Product IEC 62040-3 and EN 62040-3 En vir onment UPS 8 kVA 10 kV A 12 kV A 15 kV A Amb.
UPS 8 – 15 kV A, 40 0 V 50/60 Hz User ’ s Guide 1 023625 Revision C 49 A C input UPS 8 kV A 10 kVA 12 kVA 15 kVA Rectifier input 3-phases Bypass input 3-phases V oltage tolerance 196-253 V and 339-438 V Frequency 45 Hz to 65 Hz Power factor 0.
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