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User ’ s Guide UPS 20 - 40 kV A, 230/40 0 V 50/60 Hz output (3-phase input/output).
©2006 Eaton Cor poration All Rights Reserved The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) unless permission granted. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission.
User ’ s Guide UPS 20 - 40 kV A, 230/400 V 50/60 Hz output (3-phase input/output) 1 025358 revision D 1. Safety instructions ............................................................................................................................
8. User operations ............................................................................................................................................................................. 29 Display functions .....................................
5 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 1 . Saf ety instr uctions The UPS operates with mains, battery or bypass power . It contains components that car ry high currents and v oltages. The properly installed enclosure is ear thed and IP20 rated ag ainst electrical shoc k and foreign objects.
6 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D User pr ecautions The only user operations permitted are: • Start up and shut down of the UPS, excluding the commissioning star t-up.
7 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 2 Intr oduction The product described in this manual is a transformerless Uninter ruptible Power S ystem (UPS).
8 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Due to the active front rectifier , the UPS is comparable to a clean resistor load from the mains perspecti ve. Thus, the high input power factor provides minimised cabling and fusing costs due to no reactive power consumption.
9 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D A parallel UPS system means the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can automatically tak e up the load.
10 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 3. Mec hanical installation The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jac k. Keep the UPS alw ays in upright position and do not drop the equipment.
11 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 3 Unloading the equipment from the pallet. Chec k the information on the type designation label of the equipment to verify that the unit is of the correct type.
12 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 4. Planning bef or e installation The equipment must be installed in upright position. The equipment requires space to front and bac k to enable cooling airflow. Service and maintenance require 500 mm clearance on right hand side.
13 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 5. Cabinet installation The required distance for UPS units next to eac h other is ten millimetres. The same applies to the optional bat tery cabinets that should be installed next to the UPS cabinet.
14 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 5 Powerware 9355 20-30 kV A and 40 kV A layout: 1:Graphical LCD; 2:XSlot-1; 3:XSlot-2; 4:Fans; 5:Input (recti.
15 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Maint enance bypass switc h The maintenance bypass switc h (MBS) shall be mounted in the bottom of the UPS cabinet.
16 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 6. Electr ical installation The customer has to supply the wiring to connect the UPS to the local power source. The electrical installation procedure is described in the following text.
17 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D The UPS unit has the following power connections: • Thr ee-phase (L1, L2, L3), Neutral (N) and protecti ve ear t.
18 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Wir ing pr ocedur e The power cable terminals are located in the bottom of the UPS unit. The service personnel is responsible for the correct electrical installation. The installation pr ocedur e: 1 .
19 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 7 Wiring diagram of UPS N-model with integral MBS..
20 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 8 Wiring diagram of UPS N-model..
21 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Ext er nal Batt ery Cabinet (EBC) installation procedur e The installation procedure is as follows: 1 . The External Bat tery Cabinet (EBC) is recommended to be placed to lef t hand side of the UPS unit.
22 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 7 . Sof twar e and connectivity The Sof tw are Suite CD-ROM that is bundled with the UPS contains softw are distributions and documentation in CD format.
23 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Connection t o the standard R S-232 por t (X53) The standard RS-232 interface uses 9-pin female D-sub connector . It shall be used with the delivered cable for a computer or external modem connection.
24 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Ext er nal control connections The UPS has an input/output interface for direct communication with your computer system. It is located behind the front door of the UPS unit.
25 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D In order to have the UPS running again pins 1 and 2 of connector X52 have to be reconnected and the UPS star ted manually . The pins must be shorted in order to keep the UPS running.
26 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D e) Request Nor mal If active the UPS transfer s to inver ter operation if not prohibited by EPO or alarm condition. f) F orce Bypass If active the UPS is forced to static bypass operation regardless of the bypass status.
27 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D The UPS suppor ts two serial communication devices according to the table below.
28 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 14 AS400 Relay Module. Single Ser ial Por t Module (optional) T o establish communication between the UPS and a computer , connect your computer to the UPS communication por t using the supplied communication cable.
29 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 8. User oper ations The UPS has a four -button graphical LCD with bac klight. It provides useful information about the unit itself , load status, events, measurements, and settings.
30 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D User Set tings The UPS has the following typical settings that are user configurable. Note that some of the settings become ef fecti ve at the next start-up of the UPS.
31 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Battery information and settings: ABM charging cycling disable [Enabled], [Disabled] Enabled Charging temp compensation [Enabled], [Disabled] Enabled Battery size setting Step: 1 W atts/cell 24 W atts/cell Number of 36 pcs.
32 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Changing languag e Pressing and holding down the first button on the lef t for about 3 seconds is a shortcut to the language menu. This action is possible from any LCD menu screen.
33 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Y ou are then ready to proceed with the starting up the UPS: 1 . T urn the battery breaker (F1) and input circuit breaker/switc h (F2 MAINS 63A/F2 MAINS 125 A) to ON position.
34 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 9. Maintenance All operations inside the unit must be performed only by a service engineer from the manufacturer or from an agent, authorised by the manufacturer . The troubleshooting procedure gives simple remedial if a malfunction occur s in the UPS.
35 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Bat ter ies The condition of the batteries is crucial for operation. The UPS will indicate by audible and visual alarms if the capacity of the battery bank has decreased.
36 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Maint enance bypass switc h (MBS) operation The maintenance bypass switc h may be as standard or as optional in your system depending on the ordered configuration.
37 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 2. Use LCD to turn the UPS on internal static bypass mode. Select: CONTROL -> GO T O BYP ASS MODE. R emember to verify the transfer before proceeding the next step. 3.
38 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D No br eak transf er from Maintenance Bypass t o nor mal mode: 1 . The normal star t position should be following: 2. T urn ON S2 switc h to connect bypass input to UPS: 3.
39 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 1 0. P ar allel syst ems Ov erview P arallel UPS configurations are recognised as either redundancy or capacity systems. The redundancy system is used to improve the system reliability with N+1 redundant UPS module.
40 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D SPM cabinets The system parallel modules (SPM), provided by UPS manufacturer , have input connections for two or four parallel UPS modules and make-before-brak e type of system bypass switc h.
41 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 21 Cable routing and mounting holes Figure 22 Cable routing of SPM-30-4 and SPM-40-4 cabinets.
42 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 23 Wiring diagram with SPM-30-2 and SPM-60-2 Power Fuse 1 Fuse 2* Cable A/B Cable C/D 20 kV A 35 A 63 A 10 mm.
43 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 24 Wiring diagram with SPM-30-4 and SPM-40-4.
44 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D UPS module Cable A Cable C Fuse 1 20 kV A 16 mm² 16 mm² 50 A 30 kV A 16 mm² 16 mm² 50 A 40 kV A 25 mm² 16 mm² 8.
45 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 25 Bypass wiring diagram and cable length notes A ux. MBS contacts P osition data connection between SPM and UPS should also be done before taking system in operation.
46 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 6. First select “SETTINGS” , then “USER SETTINGS” and finally “SIGNAL INPUT” from LCD menu. 7 . Select “INPUT 1” (X44) or “INPUT 2“ (X45). 8. Browse the menu and select “FORCE BYP ASS” .
47 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Figure 27 Communication cabling wiring Not e! XSlot Hot Sync car d has built-in t er mination resist or enabled b y a jumper J7 . The def ault jumper set ting without ter mination resist or is J7: Pin 2-3.
48 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Star t-up and operation Start-up pr ocedure Not e! Befor e start-up mak e sur e that UPS installations hav e been car r ied out corr ectly and gr ound connections of both UPS units and parallel module ha ve been connected.
49 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Operating syst em bypass switch The system bypass switc h is used to bypass the parallel system during maintenance or servicing. Maintenance bypass switc h is located on the front panel of the optional SPM cabinet.
50 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D Following procedure does returning to normal online mode: 1 . Make sure UPS modules have been started according to c hapter ‘Star t-up procedure’ ,. 2. Chec k that UPS ON and BYP ASS LED’ s are lit in the front panel.
51 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 3. Select TURN UPS OFF and press and hold ¿ button for 5 seconds. There shall be an indication sound during the hold. 4. UPS shalll do a shutdown routine. 5. T urn the bat tery and input circuit break ers to off position to finalise the shutdown procedure.
52 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 12. Dimensional dra wings Figure 30 Dimensions of the UPS cabinet. Figure 31 Dimensions of the External Battery Cabin.
53 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 13. T ec hnical data Standar ds UPS 20 kV A 30 kV A 40 kV A Safety IEC 62040-1-1, EN 62040-1-1 and EN 60950 EMC EN 50091-2 Product IEC 62040-3 and EN 62040-3 En vir onment UPS 20 kV A 30 kV A 40 kVA Amb.
54 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D A C input Powerware 9355 20 kV A 30 kV A 40 kV A Rectifier input 3 phases + N Bypass input 3 phases + N V oltage (L-N) 192 to 276 V olts without using battery Frequency 45 to 65 Hz Power factor 0.
55 UPS 20-40 kV A, 230/40 0 V 50/60 Hz output User ’ s Guide 1 025358 Revision D 14. W ar ranty The product is war ranted ag ainst defects in design, materials and workmanship for a period of twelve (12) months from its original date of purc hase.
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