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Reference Manu al 00809-1600-4530, Rev AA March 2015 R o semount 5300 Series Commissioning and V alidation Pr ocedures f or R osemount Radar.
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iii Reference Manu al 00809-1600-4530, Rev AA Commissioning and Validation Procedure for Rose mount Radar March 2015 Commis sioning and V alidati on Procedure f or R o se mount R adar R o semount 5300 Series F ailure to follow safe inst allation guideli nes could result i n death or serious i njury.
iv Reference Manu al 00809-1600-4530, Rev AA Commissioning and Vali dation Procedure for Rosemount Radar March 2015 Commis sioning and V alidati on Procedure f or R o se mount R adar.
v Reference Manu al 00809-1600-4530, Rev AA Contents March 2015 Contents 1 Section 1: Introduction 1.1 Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Tools . . . . . .
vi Reference Manu al 00809-1600-4530, Rev AA Contents March 2015 Contents 4.7.1 Other validation suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 5 Section 5: Additional Options 5.1 Introduction . . . . . . . .
1 Reference Manu al 00809-1600-4530, Rev AA Section 1: Introduction March 2015 Introduc tion Sec tion 1 Introduc tion 1.1 Manual ov er view This manual provides commissioning, verification, and va lidation inf ormation for the Ro se mount 5300 Se ries Rad ar T ransmitte rs.
2 Reference Manu al 00809-1600-4530, Rev AA Section 1: Introduc tion March 2015 Introduction.
3 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration Sec tion 2 Installa tion and Con figura tion Comple te the Quick S tart Guide . . . . . . . . . . . . . . . . . . . . .
4 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration Probe t ype Hold Off /Upper Null Zone . This parameter should only be changed if there are disturbing objects close to the probe , e .
5 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration AI block (F OUNDA TION fieldbus).
6 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.2.3 Ba sic c onfigura tion u sing a Fie ld Communica t or Figure 2-3. Field Communicator Menu T ree Corresponding to Device R evision 3 For more informa tion, see Sec tion 5.
7 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration 2.2.4 Basic c on figuration u sing AM S ® Suite (HAR T) or De ltaV ™ The Ro semoun t 5300 Serie s can also be con figured u sing AMS Suit e or DeltaV .
8 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.3.2 Other op tion al advanced c on figurations Other functions that may be required can be f ound in A ppendix C of the ref ere nce m anual.
9 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration T o view the analog out put signal, selec t the T ools > Device Displa y op tion and s elect the Analog Out tab : Figure 2-5.
10 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration Also, or a lternati vely , ac tivate t he tr ansm itter’ s loop test f unc tio n. Ou tput 4 , 12, a nd 20 mA a nd ve rif y that the readings in the DCS match up.
11 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration Figure 2-8. The Ec ho Curve Presents All Visible Echoes 2.
12 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.5.2 S trong fix ed ec ho - be nt probe/probe c ontac ting no zzle A probe in con tact with metal crea tes a str ong echo and the mea sureme nt will lock onto the strong echo.
13 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration Re ad diagno stics V e rif y that no e rror s or unatte nded warnings are presen t.
14 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.6 Archive files Sav e echo curve and configuration backup file Permane ntly store the echo cur ve and c onfiguration backup f iles for future use , with re-occurri ng ve rification procedures.
15 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid Sec tion 3 V erifica tion and V alida tion o f GWR without Fluid V e rifica tion . . . . . . .
16 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid a.
17 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid b. General noise floor amplitude (see Figure 3-2 ) The noise fl oor should be relativ ely flat with low amplitude.
18 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid c. End of probe peak (see Figu re 3- 3 ) The end of probe pe ak is aff ected by the probe t ype and the use of ce nte ring discs.
19 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid Figure 3-4. Sample V erification R eflector Peak 5. While the chambe r is emp ty, save backup fi le and echo plot.
20 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid 3.2 V alidation of devic e T o valida te the function alit y of a devic e after it has been in se r vice , it is po ssible t o comp are the current reading s to baseline re adings.
21 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid T able 3-2.
22 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid Ta g # ________ ______________.
23 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid Sec tion 4 V erifica tion Proc edure with Fluid V e rifica tion procedur e with active lev el me a sure men t . . .
24 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Ec ho cur ve verification at operating conditions At normal operating c onditions, download and re view the echo cur ve acc ording to the f ollowing step s : 1.
25 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid 4.2 Common problems and recommended actions Sur face pulse not detected Figure 4-3. Surface Threshold too High Sur face measurement is too high Figure 4-4.
26 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Rec ommended actions Any o f thes e opti ons ma y be us ed to block f alse echo es : Raise gene ral surface threshold to about 300 mV abo ve f alse ec ho, but not more than 50% of he ight of sur face pe ak.
27 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid 4.3 T ransmitter diagnostics revie w V e rif y that no e rrors or unatte nded warnings ar e prese nt. Figure 4-6. The Diagno stics Window in RRM T o view Diagnostics in R RM, selec t T ools > Diagnosti cs .
28 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Figure 4-7. Log R egisters Sta r t empt yi ng th e t an k o r c ham ber mak in g s ur e n ot t o s top unt il it is com pl etel y em pt y.
29 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid 4.5 Ec ho cur ve v erification with empt y tank Wh en th e t an k or cham ber is empt y , down lo ad and review the echo curve according to the fol low in g s teps: 1.
30 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Figure 4-9.
31 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Additional Options Sec t ion 5 Addition al Options Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Add ition al Op tions In R ose mount Rad ar Ma ste r: 1. Connec t to t he device.
33 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Additional Options 5.3.1 High lev e l supe r vision Additi onally, the refl ec tor ’s un ique e cho chara c teri.
34 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Add ition al Op tions.
35 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installations March 2015 SI S Installations Sec tion 6 SI S Installa tions Installa tion in SI S applic ations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installation s March 2015 SI S Installa tions 6.2 Configuring in SIS applications Use a H ART ® compli ant ma ste r , such as R ose mount Rad ar Mast er (RRM) or a Field Communi cato r , to comm unicat e with and v eri fy con figura tion o f the R ose moun t 5300 Se ries.
37 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installations March 2015 SI S Installations Site acce ptance Af ter installa tion and/or configuration, proper ope ration of the transmitte r (including ve rification of all configuration changes) must be ve rified.
38 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installation s March 2015 SI S Installa tions Suggested c omprehensiv e proo f test The suggested proof t est described below de tects approxim ate ly 89% in of pos sible Dangerous Undetected (DU) failures in the R o semoun t 5300 Series T ransmitt ers.
39 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installations March 2015 SI S Installations 5. Using L oop T est, ent er c urren t value (mA) repr esen ting low al arm curren t. V e rify that analog output c urren t and terminal voltage are c orrect using re fe re nce me te rs.
40 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installation s March 2015 SI S Installa tions Figure 6-2. Range V alues 9. Rest ore the loop to full operation. 10. Re mov e the bypass from the safety Programmable Logic Controll er (PL C) or otherw ise restore normal operation.
41 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist Appe ndix A C ommissioning Checklist Note Not all fields in this form are applicable to all transmitters.
42 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st A .1.2 T ank in f orma tion Completed Not completed Shor t applica.
43 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist A .1.3 Mech anical installation Complete d Not c ompleted Comm on.
44 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st A .1.4 Elec trical inst alla tion Comp leted Not completed Po w.
45 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist A .1.5 Is the produc t’s Ex cl a ssifica tion in acc ord anc e with requireme n .
46 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st A .2 Ec ho tuning A .3 Backups and plots Comp leted Not completed For more in form ation see Section: “ Complet e the advanced con figuration” on page 7 and “Review echo cur ve” on page 10 l.
47 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist A .4 GWR radar v erification in c hambers UNIT: Not e: V erification procedure is per formed under ambient c onditions. For dynamic vapor compe nsations units, e nsure tha t the DC is calcula ted at 1.
48 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st In need of suppor t with a transmitter , send a c o mmissioning re por t togeth e r with a backup file from the transmitter to your local Emer son Process Man age ment represe ntativ e .
49 Reference Manu al 00809-1600-4530, Rev AA March 2015.
Reference Manu al 00809-1600-4530, Rev AA March 2015 Ro semount W orld Headquar ters Emerson Process Management 6021 Innovation Blvd Shakopee, MN 55379, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RFQ.RMD-RCC@EmersonProcess.com Nor th Americ a Regional Office Emerson Process Management 8200 Market Blvd.
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