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LBI-38901E Installation Manual Orion ™ Mobile Radio.
2 TABLE OF CONTENTS INTRODUCTION ............................................................................ 3 UNPACKING AND CHECKING EQUIPMENT ............................. 3 PLANNING THE INSTALLATION ................................................
3 INTRODUCTION This manual contains installation instructions for the Orion Mobile Radio Unit and associated accessories. These instructions cover the mounting and cabling of the radio; interconnection and wiring diagrams are provided for reference.
4 • Front Mount Bracket Kit D2MA3N or • Remote Mount Kit D2MA3R with • Control Unit Mount Kit D2MA3J • Operator's Manual LBI-38888 • Installation Manual LBI-38901 Figure 1 - Orion Mobil.
5 Figure 3 - Cables.
6 Table 1 - Orion Mobile Radio Optional Accessories Option Description Part Number D2AN1M 900 MHz, 1/4 Wave Whip Antenna 19B801182P3 D2AN1L 800 MHz 1/4 Wave Whip Antenna 19B209568P5 D2AN1R VHF/UHF, 1/4 Wave Whip Antenna 19B209568P6 D2CE1V Power Cable, 7.
7 Figure 4 - Typical Installation (Remote Mount Shown) It i s suggested that the radio be installed b y one of the many authorized General Electric Service Stations located throughout the United States. These experienced service stations can provide a proper radio installation and make any final adjustments that may be needed.
8 EQUIPMENT REQUIRED The equipment required for installing the Orion Mobile Radio is listed below: • Crimping Tool for fuse holder • Electric drill for drilling mounting holes • Drills and circle cutters as follows: No.
9 INSTALLATION IN VEHICLES POWERED BY LIQUEFIED (LP) GAS Radio installation in vehicles powered by liquefied petroleum gas with the LP gas container in the trunk or other sealed-off space within the i.
10 Figure 5 - Front Mount Basic Accessory Interconnections (USA Models Only) Figure 6 - Front Mount Basic Accessory Interconnections (EURO Models Only) Figure 7 - Front Mount Extended Option Accessory.
11 Figure 8 - Front Mount Extended Option Accessory Interconnections (EURO Models Only) Figure 9 - Remote Mount Basic Accessory Interconnections (USA Models Only) Figure 10 - Remote Mount Basic Access.
12 Figure 11 - Remote Mount Extended Option Accessory Interconnections (USA Models Only) Figure 12 - Remote Mount Extended Option Accessory Interconnections (EURO Models Only) Power Cable The USA power cable (19B802622P1) consists of a red lead A+ and a black lead A- connected to a molded 2-pin power connector and supplied with ring terminals.
13 wire ends into the small openings at the end of each fuse holder section and crimp a fuse connector to each wire. Prepare the other end o f the short wire in the same manner as in Step 2 and connect to the positive (+) terminal of the battery.
14 Figure 14 - USA Front Mount Standard Accessory Cable 19B802554P1 (19B802554, Sh.1, Rev. 19).
15 Figure 15 - EURO Front Mount Standard Accessory Cable 19B802554P11 (19B802554, Sh.9, Rev. 19).
16 Figure 16 - USA Front Mount Extended Option Accessory Cable 19B802554P2 (19B802554, Sh.2, Rev. 19).
17 Figure 17 - EURO Front Mount Extended Option Accessory Cable 19B802554P12 (19B802554, Sh.10, Rev. 19).
18 Remote Mount The Basic Accessory Cable, at one end, consists o f the basic accessories connector (P3) and the speaker connector (P2). At the other end is the plug P1. P1 will connect to the Option Connector (OPT) which is mounted on the back of the Radio Interface Adapter (RIA).
19 Figure 19 - Remote Mount Extended Option Accessory Cable 19B802554P7 (19B802554, Sh.6, Rev. 19).
20 Ignition Sense (All Applications) NOTE • The radio as shipped from the factory has the "ignition sense" feature disabled. As such the radio will be powered ON or OFF as determined b y the front panel ON/OFF/VOLUME control only (assuming A+ and A- are connected).
21 CAUTION Certain problems may be encountered when accessory equipment is connected to the ignition or accessory lines of the vehicle, where these lines may have large filter capacitors and a leakage path present.
22 Figure 20 - USA Remote Control Cable 19B802554P3 (19B802554, Sh.3, Rev. 19).
23 Figure 21 - USA Remote Extended Option Control Cable 19B802554P4 (19B802554, Sh.4, Rev. 19).
24 Figure 22 - USA Extended Options Remote Control Cable 19B802554P13 (19B802554, Sh.11, Rev. 19).
25 Figure 23 - EURO Extended Options Remote Control Cable 19B802554P14 (19B802554, Sh.12, Rev. 19).
26 Figure 24 - Control Unit Mounting Bracket Installation SPEAKER D2LS1F The speaker kit includes the speaker, mounting bracket and connecting cable. Mount the speaker so it is directed to the operator but does not present a hazard in the event of an accident.
27 Figure 25 - Speaker Mounting RADIO MOUNTING AND FINAL HOOK-UP Front Mount Typically the bracket shown in Figure 26 is used for Front Mount applications. The bracket can be mounted s o that it is either above or below the radio for the user's convenience.
28 Figure 26 - Mounting Bracket Installation 6. Connect front mount accessory cable connector P2 to speaker cable connector. 7. Connect power cable to power connector on rear of radio unit and secure with the two captive screws to the radio unit. 8. Connect microphone connector to connector on front panel a nd secure with captive screw.
29 Remote Mount Installation The bracket shown in Figure 27 is used for Remote Mounting (USA Only). I n some applications the bracket shown in Figure 26 can also b e used for Remote Mounting. The following instructions are for a Remote Mount installation using the bracket shown in Figure 27.
30 Figure 27 - Remote Mounting Bracket Installation Cassette Mounting (EURO ONLY) The cassette mounting assembly i s designed to mount in a standard DIN space in the instrument panel or console. This mounting permits rapid insertion and removal o f the radio unit from the vehicle.
31 Cassette Assembly Mounting 1. Insert the cassette assembly in the mounting location. Secure th e cables with the sheet metal screws and retaining straps provided. 2. Secure the back of the cassette assembly using the mounting stud (located at the back of the cassette assembly), No.
32 Figure 29 - Cassette Assembly Schematic Diagram (19C852366, Sh.2, Rev.1).
33 8. Connect the extended option accessory plug P4 to the following options (if used, see Figure 29): • Mobile Data Terminal • Public Address (External Amplifier) • External Microphone • Exte.
34 10. Recheck all connections and cables. Insert fuse into transmit fuse assembly. Figure 30 - Handle Assembly In LOCKED Position DUAL CONTROL UNITS The Dual Control feature can be configured for either front mount or for remote mount Radio Units. Each configuration provides for a Main Control Unit and an Auxiliary Control Unit.
35 Personality Name <USERPERS> User’s personality file Radio Code OGXXXXX Latest radio code file (G13 or later vintage) ADI Code <SAME> Radio Unit ID <SAME> ORION Keypad File <CUBMAP> Keypad definition for Control Unit B ORION CU ID CU B Must be Control Unit B 2 .
36 PRE-INSTALLATION PROGRAMMING PROCEDURE -- REMOTE MOUNT The Radio and Control Units must be programmed in a sequential procedure, in order to provide each Control Unit with the proper identification code. 1. Configure the ORION Remote Mount Radio and Auxiliary Control Unit with the PC Programming Assembly, as shown in Figure 32, Step 1.
37 Figure 32 - ORION Dual Control Unit PC Programming Configuration Remote Mount.
38 INSTALLATION INSTRUCTIONS FOR FRONT MOUNT DUAL CONTROL UNITS The Dual Control Unit feature is configured such that only one control unit can be used for Extended Option accessories. All Extended Option accessories are connected through the Main Control Unit.
39 connector to Pin 30 of the relay. Connect the connector to the Accessory Cable P2 (Refer to Figure 33). 11. For each relay: Connect a #18 AWG black wire between the relay, Pin 85 and Accessory Cable P3-1 (labeled “OUT2” on the schematic diagrams in the service manual).
40 2. Run the Dual Control Cable (19B802554P9) between locations fo r the Radio Unit and Auxiliary Control Unit. Be sure to locate the P2/P3 connector assembly at the radio unit. 3. After installing the Radio Unit in the normal fashion, connect the dual control cable connector (P3) to the Radio Unit.
41 13. For Each Relay: Connect a #18 AWG black wire between the relay, Pin 85 and accessory cable P3-1 (labeled “OUT2” on schematic diagrams in the service manual). Use a 1/4” tab receptacle on the relay side and a mating Molex connector and pins on the accessory cable side.
42 Figure 35 - Remote Mount Dual Control Cable 19B802554P9 (19B802554, Sh.7, Rev. 19).
43 DUAL RADIO UNITS Th e Dual Radio feature can be co n f igur e d eith er fo r two remote mount r adio units o r o n e fro nt mou nt un it and o n e r e mo te mo unt unit. In re mote mo unt co nfigu rations the Co ntr o l Unit is ty pically loc ated in the v ehicle cab , w ith the R adio U nits lo cate d side -by -side in v ehic le trunk.
44 5. In the "M u lti-R adio " fie ld of the PC prog ramme r, sele ct "Slav e". R adio U n its are now ready fo r ve hicle in s tallatio n . 6. Pro gram normally . Do no t inclu d e Extende d O p tio n f eature s . INSTALLATION INSTRUCTIONS FOR FRONT/REMOTE MOUNT DUAL RADIO CONFIGURATION.
45 2. Af ter installing M aste r Rad io U nit mounting har d w are, c o n ne ct the Du a l Ra d io C a ble Con n e ctor (P 3) t o th e Ma st er Ra di o Un i t . T ig h t en the tw o j acks crew s o n P3 . 3. Next r o ut e th e R emote Contr o l Cable (19B 802554P3 o r P4) be twe en Co n tro l H ead and Mas ter R adio loc ations.
46 Figure 36 - Orion Dual Radio Front Mount Installation Configuration Figure 37 - Orion Dual Radio Remote Mount Installation Configuration.
47 Figure 38 Dual Radio Control Cable (19B802554P10) (19B802554, Sh.8, Rev. 19).
Ericsson Inc. Private Radio Systems Mountain View Road Lynchburg, Virginia 24502 1-800-528-7711 (Outside USA, 804-528-7711) Printed in U.S.A..
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