Gebruiksaanwijzing /service van het product 4500-355 van de fabrikant Exmark
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VIKING ™ HYDRO For Serial Nos. 790,000 & Higher Part No. 4500-355 Rev . A.
W ARNING CALIFORNIA Proposition 65 W ar ning The engine exhaust from this product contains chemicals known to the State of Califor nia to cause cancer , birth defects, or other reproductiv e har m.
Introduction CONGRATULATIONS on the purchase of y our Exmark Mow er . T his product has been carefully designed and manufactured to giv e you a maximum amount of dependability and years of trouble-free operation. This manual contains operating, maintenance, adjustment, and safety instr uctions for your Exmark mow er .
Contents Introduction .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 3 Safety .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .
Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both in this man ual and on the mac hine to identify important safety messages which m ust be follow ed to av oid accidents This symbol means: ATTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Figure 2 1.
Safety DANGER In certain conditions gasoline is extremely ammable and v apors are explosi v e. A re or explosion from gasoline can bur n y ou, others, and cause proper ty damage. • Fill the fuel tank outdoors in an open area, when the engine is cold.
Safety Operation W ARNING Operating engine par ts, especially the mufer, become extremely hot. Sev ere bur ns can occur on contact and debris, such as leav es, grass, br ush, etc. can catch re. • Allow engine parts, especially the mufer, to cool before touching .
Safety DANGER Operating on w et grass or steep slopes can cause sliding and loss of control. Loss of control and/or loss of operator’ s footing could result in a fall with an ar m or leg getting under the mow er or engine deck which may result in serious injur y , death or drowning .
Safety W ARNING Hydraulic uid escaping under pressure can penetrate skin and cause injur y . Fluid accidentally injected into the skin must be surgically remov ed within a few hours by a doctor familiar with this for m of injur y or gangr ene may result.
Safety Safety and Instructional Decals • Keep all safety signs legible . R emov e all grease, dirt and debris from safety signs and instructional labels . • R eplace all w or n, damaged, or missing safety signs . • When replacement components are installed, be sure that cur rent safety signs are afx ed to the replaced components .
Safety 103-1798 103-2076 103-2103 103-2196 103-2242 1 1.
Safety 103-2243 103-4935 103-5626 48 inch Deck Units Only 1 16-0404 12.
Specications Specications Model Numbers Serial Nos: 790,000 and Higher VH15KA362; VH15KA483; VH17KA362CA; VH17KA483CA Systems Engine • Engine Specications: See y our Engine Owner’ s Manual • RPM: Full Speed: 3600 RPM (No Load) Fuel System • Capacity: 5.
Specications Cutting Deck • Cutting Width: – 36 inch Deck: 35.38 inc hes (89.9 cm) – 48 inc h Deck: 47.25 inc hes (120.0 cm) • Discharge: Side • Blade Size: – 36 inc h Deck: 18.00 inches (45.7 cm)— Quantity: 2 – 48 inc h Deck: 16.25 inches (41.
Operation Product Overview Figure 3 1. ECS Handles 3. Fuel Cap 2. Controls 4. Blade Spacers Operation Note: Deter mine the left and right sides of the machine from the nor mal operating position. Controls Operator Presence Control (OPC) Levers Located on the upper handle assembly directly abov e the handle grips.
Operation as shown in Figure 4, and the dri ve lev ers are released, the driv e wheels are engaged in the forward direction. Squeezing the left hand and/or right hand lev er causes the left hand and/or right hand dri ve wheel respectiv ely to slow do wn, stop , or rev erse, depending on ho w far each dri ve lev er is “squeezed”.
Operation The knob can be adjusted so that machine will “track” straight ahead with the dri ve lev ers released. PTO Engagement Control Located on left side of control console . T o eng age the blades , the knob must be pulled tow ard the operator until the turnbuckle (attac hed to the blade engag ement idler) locks ov er -center .
Operation DANGER An unco v ered discharge opening will allo w objects to be thrown in an operator’s or bystander’s direction. Also, contact with the blade could occur .
Operation Figure 5 1. Drive Lever in neutral position 3. Drive Lever in forward position 2. Drive Lever locked in neutral position 4. Drive Lever in reverse position Driving F orw ard 1. R elease the parking brak e. 2. With driv e lev ers loc ked in “neutral”, shift speed control lev er to desired forw ard speed.
Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental star ting of the engine could seriously injure y ou or other bystanders.
Maintenance Periodic Maintenance Check Engine Oil Level Service Interval: Before each use or daily 1. Stop engine and wait for all mo ving parts to stop . Make sure unit is on a lev el surface . 2. Check with engine cold. 3. Clean area around dipstic k.
Maintenance Figure 7 1. Rod 4. Mower deck 2. Spring 5. Discharge deector bracket 3. Discharge deector 6. Assembled view 3. Hook the bent end of the rod around the front discharge deector brack et to retain it from sliding out.
Maintenance Service Pre-Cleaner Element and Air Cleaner Service Interval: Every 25 hours—Service the air cleaner . (May need more often under severe conditions. See the Engine Owner ’ s manual for additional information.) 1. Stop engine, w ait for all moving parts to stop , and remov e k ey or spark plug wire(s).
Maintenance Lubricate Grease Fittings Note: See char t for ser vice inter v als. 1. Stop engine, w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. Lubricate ttings with NGLI g rade #2 multi-purpose gun grease. R efer to the follo wing chart for tting locations and lubrication schedule .
Maintenance 4. Fill reser v oir as stated in Check Hydraulic Oil Level. Exmark Premium Hydro Oil is recommended. R efer to the c hart for an acceptable alternativ e: Hydro Oil Change Inter v al Exmark Premium Hy dro Oil (Preferred) 500 Hours Mobil 1 15W50 250 Hours 5.
Maintenance Note: Hy draulic reser v oir can be pressurized up to 5 psi to speed this process . 6. If either dri ve wheel still does not rotate , stop and repeat steps 4 and 5 abo ve for the respectiv e pump . If wheels rotate slowly , the system ma y prime after additional r unning .
Maintenance Adjustments Note: Disengag e PTO , shut off engine, wait for all mo ving parts to stop , engag e parking brake , and remov e k ey before ser vicing, cleaning, or making any adjustments to the unit. Adjusting the Cutting Height The cutting height of the mo wer dec k is adjusted from 1 inc h to 4 1/4 inc hes (2.
Maintenance Cutting Height Adjustment T able (1 inch to 4 1/4 inches (2.5 cm-10.8 cm)) (cont'd.) Number Of Spacers Below Caster Suppor t Hub Number of 1/4 inch (.64 cm) Blade Spacers Below Spindle Cutting Height Range Axle Position (Figure 9) 1/2 inch (1.
Maintenance CAUTION Raising the mo wer for ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous. The mechanical or hy draulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injur y .
Maintenance 4. Stop the engine, remo ve the k ey and wait for all moving parts to stop . 5. Blades ma y be adjusted for cutting height b y using the four 1/4 inc h (.64 cm) spacers found on the blade spindle bolts (factory setting is tw o abov e and tw o below).
Maintenance 3. Be sure the bellcrank Does Not touch the switc h body or damage to the switc h could occur . 4. R etighten switc h mounting brack et. Engine to Mower Deck Belt Adjustment 1. Stop engine and wait for all mo ving parts to stop . Engag e parking brak e.
Maintenance Figure 15 48 inch Mower Deck Blade Brake Adjustment 1. Stop engine and wait for all mo ving parts to stop . Engag e parking brak e. R emov e k ey or spark plug wire(s). 2. Disengag e PTO . 3. Make sure the blade brak e pad rests against the sheav e.
Maintenance Hydro Drive Linkage Adjustment • Adjust Speed Control Linkage and Neutral Safety Switch: 1. Stop engine and wait for all mo ving parts to stop .
Maintenance to see if the wheel stops . If not, repeat the abov e adjustment procedure . 6. Make this adjustment on both sides . 7. After adjustments are made and the wheels stop when the dri ve lev ers are in the neutral position, tighten the nuts against the y okes .
Maintenance shorten the linkage if the tire is creeping forward. Tighten the jam nuts at both ends . R elease and re-engag e the neutral lock latch chec king that the tire stops . Continue this process until the tire is at a dead stop . 3. Make this adjustment for both sides .
Maintenance Cleaning Clean Engine Air Cooling System Service Interval: Before each use or daily 1. Stop engine and wait for all mo ving parts to stop . Engag e parking brak e. R emov e k ey or spark plug wire(s). 2. Clean all debris from engine air intak e screen and from around engine shrouding .
T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mow er use. When a problem occurs , do not o verlook the simple causes . F or example: starting problems could be caused by an empty fuel tank.
T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Bypass v alve is not closed tight. 1. Tighten the bypass valv e. 2. Drive or pump belt is w orn, loose or broken. 2. Chang e the belt. Machine does not driv e. 3. Drive or pump belt is off a pulley .
Schematics Schematics Wiring Diagram GREEN BLACK RED RED BLACK GREEN YELLO W BLUE ORANGE BRO WN A B C D E F CONNECT ORS ARE VIEWED FROM WIRE END N.C. = NORMALL Y CLOSED N.O . = NORMALL Y OPEN FROM SAFETY INTERLOCK MODULE TRANSMISSION SWITCH N.O . PT O SWITCH N.
Schematics 40.
Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we .
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MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM.
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