Gebruiksaanwijzing /service van het product Lawn Tractor van de fabrikant Exmark
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For Serial Nos. 540,000 & Higher Part No. 103-9170.
- i - WA RNING POTENT IAL HAZARD ♦ This product is a piece of power equipment. W HAT CAN HAPPEN ♦ Failure to f ollow safe operating pr act ices can result in serious operator inj ur y or even death.
- ii - EXMARK PA RTS PLUS ® PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not ha ve the Ex mark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed! ! How the Program Works 1.
iii CONGRAT ULATIONS on t he purchase of your Ex m ark Mower. This product has been caref ully designed and manufact ured to give y ou a maximum amount of dependability and years of tr ouble- f ree operat ion.
- iv - TA BLE OF CONTENTS 1 . S A F E T Y P A G E 1.1 Safety A lert Symb ol ....................................................................................... 1 1.2 Traini ng .......................................................................
- 1 - 1. SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on t he m achine t o identif y import ant safet y messag es which must be followed to avoid accidents.
- 2 - 1.3.4 Thoroug hly inspect t he ar ea where the equipment is t o be used and r em ove all stones, stick s, wires, bones, and other f oreign obj ect s which may damage t he equipment or cause per sonal inj ur y to the operator or bystander s.
- 3 - DA NGER POTENT IAL HAZARD ♦ In certain condit ions g asoline is extremely flamm able and highly explosive. W HAT CAN HAPPEN ♦ A static charg e can ignite g asoline vapors. A f ire or explosion from g asoline can burn you, others, and cause property damag e.
- 4 - 1.4 OPERA TION Although hazard control and acci dent prevent i on are partially dependent upon t he design and configurat i on of t he equi pment, these fact ors are al so dependent upon the awa.
- 5 - DA NGER POTENT IAL HAZARD ♦ Mow ing on wet g r ass or st eep slopes can cause sliding and loss of cont r ol. W HAT CAN HAPPEN ♦ W heels dropping over edges, ditches, st eep bank s, or water can cause rollovers, which may result in serious injury, death or dr owning.
- 6 - WA RNING POTENT IAL HAZARD ♦ There is no r ollover prot ection when the roll bar is down. W HAT CAN HAPPEN ♦ W heels dropping over edges, ditches, st eep bank s, or water can cause rollovers, which may result in serious injury, death or dr owning.
- 7 - 1.4.17 Do Not mow with the discharge def lector raised, r em oved or alt er ed unless t her e is a grass collect ion system or mulch kit in place and working properly. 1.4.18 Be aware of the mower discharg e and direct discharg e away from ot her s.
- 8 - WA RNING POTENT IAL HAZARD ♦ Hydraulic fluid escaping under pr essur e can penet rate skin and cause injur y. W HAT CAN HAPPEN ♦ Fluid accidentally injected into t he skin must be surgically removed within a few hours by a doctor fam iliar with this f orm of injury or g angrene may result .
- 9 - PART NO. 1- 633313 LOCATI ON: RH Side on Top Front of Mower Deck PART NO. 1- 403005 LOCATIO N: Left and Right Corners of Mower Deck PART NO. 1- 633462 LOCATI ON: Rubber Heat Shield Flap behind Seat PART NO. 1- 303508 LOCATIO N: RH Side on Top Rear of Mower Deck PART NO.
- 10 - PART NO. 1- 643222 LOCATIO N: Left of Center on Mower Deck , Under Floor Pan PART NO. 103- 5368 LOCATI ON: LH Side of Cutting Height Adjustm ent Plate PART NO. 103- 0368 LOCATI ON: Rubber Heat Shield Flap behind Seat PART NO. 1- 643339 LOCATI ON: Top of Right Engine Baffle PART NO.
- 11 - 2. SPECIFICA TIONS 2.1 MODEL NUMBE R: 2.2 ENGIN E: 2.2.1 Engine Specifications: See your Eng ine Owner’s Manual 2.2.2 RPM: Full Speed: 3750 RPM (No Load) Idle: 1500 RPM 2.3 FU EL SYSTEM 2.3.1 Capacity: 11 gal. ( 42 L. ) 2.3.2 Type of Fuel: Reg ular unleaded gasoline, 87 octane or higher 2.
- 12 - Drive Front Caster Pneumatic (Air - Filled) Pneumatic (Air - Filled) Quantity 2 2 Tread Turf Mate Smooth Size 23 x 10.50-12 13 x 5.00-6 Ply Rating 4 4 Pressure 13 psi (90 kPa) 13 psi (90 kPa) • Custom r ide suspension system t o enhance St andar d Seat .
- 13 - 2.10 DIMENS IONS 2.10.1 Overall W idth: withou t deck deflector u p deflector down w/52” Deck 49.8 in. ( 126.5 cm) 53.4 in. (135.6 cm ) 64.2 in. (163.1 cm) w/60” Deck 53.8 in. ( 136.7 cm) 61.4 in. (156.0 cm ) 72.2 in. (183.4 cm) 2.10.2 Overall Lengt h: w/52” Deck w/60” Deck Roll Bar - Up 78.
- 14 - CA UTION POTENT IAL HAZARD ♦ Raising the r ear of the unit f or assembly relying solely on mechanical or hydraulic jack s could be dangerous. W HAT CAN HAPPEN ♦ The mechanical or hydraulic j ack s may not be enough support or m ay malf unction allowing the unit t o fall, which could cause injury.
- 15 - 3.2.5 Install the upper u- shaped sect ion of the r oll bar . (Reference Fig ure 3 f or alignment and inst allat ion instructions below): a) Locate t he lat ch pin assem blies (pin and hairpin connected with a lanyard). b) Inst all a 1/ 2- 13 x 3 1/4 capscr ew in the washer on the lanyard of each pin assembly.
- 16 - DA NGER POTENT IAL HAZARD ♦ Charging t he bat tery may produce explosive gasses W HAT CAN HAPPEN ♦ Battery gasses can explode causing ser ious inj ur y. HOW TO AVO ID THE HAZARD ♦ Keep sparks, f lames, or cig arettes away from bat t ery. ♦ Ventilate when charging or using batter y in an enclosed space.
- 17 - 3.4 INSTA LL DRIVE WHEELS . 3. 4. 1 Mount drive wheels w ith t he valve stem to t he out side of the unit . Secure using four ( 4) 1/ 2- 20 wheel nuts (inst alled on st uds in hubs) f or each wheel. Torq ue to 95 ft - lbs (128 N x M) . 3.5 CHECK TIRE P RESSURE.
- 18 - 3.8 POSITION DISCHARGE CHUTE. 3.8.1 Loosen two (2) 5/ 16” nyloc nuts at t aching discharge chute. Lower the discharge chute into position. Ret ighten nyloc nuts until chut e is snug but can pivot fr eely.
- 19 - To turn right while moving f or ward, m ove the ri ght l ever back toward neutral to slow the right dr ive wheel. To make a zero turn to the le ft , pull the left lever back beyond neutral while holding the r ig ht lever slight ly ahead of neutral.
- 20 - 4.1.8 Ignit ion Switch : Located on t he lower center of console. The ignit ion switch is used to start and stop t he eng ine. The switch has three positions “OFF” , “ON” and “ST ART”. I nser t key into switch and rotat e clockwise to the “O N” position.
- 21 - 4.3.3 Starting Eng ine : Brake must be engaged, moti on cont rol l evers out (neutral lock posi t i on) and PTO swit ch “O FF” t o st art engi ne.
- 22 - 4.3.6 Stopping Engine : Brin g unit to a fu ll stop . Disengage the PT O , move motion control levers out to the neutral lock position and set parki ng brake . Befor e st opping the engine, place t he t h r ot t le control midw ay betw een the “ slow” and “f ast ” posit ions.
- 23 - 4.4.2 Loading a Unit : Use extrem e caut ion when loading unit s on t r ailers or truck s. One f ull width ramp t hat is wide enough to extend beyond the rear tires is recommended inst ead of individual ramps for each side of the unit .
- 24 - d) I f the oil level is low, wipe off t he ar ea ar ound the oil fill cap, remove cap and fill t o t he “FULL” mark on the dipstick . Use oil as specif ied in Engine Owner’s Manual.
- 25 - a) Stop engine, wait f or all m oving par ts to stop, and r emove key. b) Clean all debris from r ot ating eng ine air int ak e screen and f r om around engine shrouding . c) Clean all debr is f rom inside of pump drive belt compar t ment. d) Inspect rubber eng ine baf fles f or proper f it.
- 26 - FIGURE 7 BLA DE BOLT INSTA LLAT I O N IMPO RTANT : DO NOT use components other t han the original blade, blade bushing, spr ing disc washer, and blade bolt supplied with the unit. Failure to use all original com ponent s and assem bled as shown will increase the risk of a blade bolt becoming loose or weak af ter str iking a f oreign object .
- 27 - Run engine at one- t hir d thrott le, engage PTO and rai se of f of seat (but do not get of f of machine) eng ine must stop aft er 1/2 second has elapsed. Run engine at one- t hir d throttle, with brak e disengaged, move levers in and raise of f seat (but do not get of f of machine) engine must st op af ter 1/2 second has elapsed.
- 28 - e) Clean around oil fill cap and r e m ove cap. Fill t o specif ied capacity and replace cap. Use oil recomm ended in eng ine owner’s manual. DO NO T overf ill. f) St ar t the engine and check f or leaks. 5.1.12 Check hydraulic oil level : Service Interval: 40 hr.
- 29 - LUBRICA TION CHA RT FI TTING LOCAT IONS INITIAL PUMPS NO. of PLACES SERVICE INTERVAL 1. Front Caster wheel hubs ∗ 0 2 ∗ yearly 2. Front Caster Pivots ∗ 0 2 ∗ yearly 3. Height Adj. Shaft Bear ings 1 5 40 hours 4. Deck Drive Belt Idler Arm 1 1 Yearly 5.
- 30 - h) If the axle assembly has had both spacer nuts r em oved (or br ok en loose), apply a thread locking adhesive to (1) spacer nut and t hr ead ont o t he axle with the wrench flats f acing outward. Do not thr ead spacer nut all of the way onto the end of the axle.
- 31 - b) Remove cooling shrouds f rom engine and clean cooling fins. Also clean dust , dirt, and oil f rom external sur f aces of eng ine, which can cause improper cooling. c) Make sure cooling shrouds ar e r einst alled. Operating t he eng ine without cooling shrouds will cause engine damag e due to overheating.
- 32 - d) T o r q ue the slotted nut t o 125 f t. lbs ( 169 N- M). e) T hen t ighten nut unt il t he next set of slots line up with the cross hole in shaf t. f) Replace cotter pin. NOTE: Do not use antisieze on wheel hub. 5.1.26 Fuel T ank – mount ing hardware specification.
- 33 - d) Insert heig ht adjustm ent pin int o hole corresponding t o desir ed cut t ing height and inst all hair pin cotter. See decal on t he side of deck lif t plate. e) Mov e lever out of transport ( or 4.5” (11. 4 cm ) cut ting height ) position and down onto height adjustment pin to mow at selected height .
- 34 - j) On lef t side, adjust f ront swivel using the lock ing nut behind the swivel until the f r ont chain is tight and all slack is removed f r om link age. Do not lift fr ont of deck of f 3/ 4” ( 19 m m) block. Secur e f ront swivel using locking nut in fr ont of swivel.
- 35 - FIGURE 12 MULE DRIVE BELT A DJUSTMENT 5.2.5 Deck Belt T ension . a) The deck belt is t ensioned by a self-tensioning idler, no adju stment is necessary .
- 36 - b) Measure the leng t h of the spring . Measurement should be 2. 75” ( 7. 0 cm) between washers (see Figure 14). c) If adj ustment is necessary, t ig ht en t he nut directly below the yoke and loosen the bottom nut (bottom one of the two tight ened t og ether) below the spring.
- 37 - d) Check where lever is relative to notch in console (should be cent ered allowing lever to pivot outward to the neut r al lock position). e) If adj ustment is needed, loosen t he nut against t.
- 38 - a) This adjustm ent must be made with the drive wheels turning. Fir s t raise the fr am e and block up so that drive wheels can rotate f reely. b) Remove the electrical connection f rom the seat saf ety switch, located directly to the lef t of t he seat switch assembly beside the hydraulic oil r eser voir.
- 39 - 5.2.14 Caster pivot bearing s pre-load adjustm ent . a) Remove dust cap f rom caster and t ig hten nyloc nut until washers are flat and back off 1/4 of a t u r n t o pr oper ly set the pre-load on the bearing s. I f disassembled, m ak e sure the spring washers are reinst alled as shown in Figure 18.
- 40 - c) Check reverse indicat or and motion contr ol link age adjust m ent. See section 5.2.12 and 5. 2. 13. 7.2 M OWER CUTS UNEVENLY . a) Check air pressur e in t ires; 13 psi/drive, 13 psi/pneum at ic casters. A more unif orm cutt ing heig ht may be obtained with higher t ir e pr essur e on rough t er r a in.
- 41 - ENGINE TROUBLESHOOTING TA BLE PROBLEM NO FUEL IMPROPER FUEL DIRT IN FUEL LI NE DIRTY AIR FILTER FAU LT Y SPARK PLUG ENGINE OVERLOADED BLOCKED FUEL FILTER INCORRECT OIL LEVEL DIRTY AIR SCREEN IN.
- 42 - 8. ELECTRICA L DIAGRA M.
- 43 - 9. HYDRA ULIC DIAGRA M.
- 44 - 10. 2-Yea r Limited Warranty Exmark Turf Equipment (For units pur chased on or af ter October 1, 2004) Conditions and Products Covered Exmark M fg.
- 45 - SERVICE RECORD Date Descripti on of Work Done Service Done By.
- 46 -.
® M FG . CO. IN C. SEE EXMA RK’S COMPLETE LINE OF A CCESSORIES RIDING A CCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LI GHT KI T MICRO-MULCH SY ST EM ROLL OVER PROTE.
Een belangrijk punt na aankoop van elk apparaat Exmark Lawn Tractor (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Exmark Lawn Tractor heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Exmark Lawn Tractor vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Exmark Lawn Tractor leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Exmark Lawn Tractor krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Exmark Lawn Tractor bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Exmark Lawn Tractor kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Exmark Lawn Tractor . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
