Gebruiksaanwijzing /service van het product Turf Tracer HP van de fabrikant Exmark
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For Serial Nos. 440,00 0 & Higher Part No. 103 - 4871.
ii WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HO W TO AVOID THE HAZARD ♦ Keep all shields, guards and sa fety devices (especially the grass discharge system) in place and in proper working condition.
iii EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1.
iv CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of depe ndability and years of trouble - free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your Exmark mower.
v TABLE OF CONTENTS 1. SAFETY ............................................................................................ PAGE 1.1 Safety Alert Symbol ................................................................................... 1 1.2 Training .
- 1 - 1. SAFETY 1.1 SAFETY ALERT SYM BOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify im portant safety messages which must be followed to avoid accidents.
- 2 - 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones and other foreign objects which may damage the equipment or cause personal injury to the o perator or bystanders. WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison.
- 3 - DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage.
- 4 - WARN ING POTENTIAL HAZARD ♦ Operating engine parts, especially the muffler, become extremely hot. WHAT CAN HAPPEN ♦ Severe burns can occur on contact. ♦ Debris, such as leaves, grass, brush, etc. can catch fire. HO W TO AVOID THE HAZARD ♦ Allow engine parts, especial ly the muffler, to cool before touching.
- 5 - • See inside the back cover to determine the approximate slope angle of the area to be mowed. • Progressively greater care is needed as the slope increases. • Always avoid sudden starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly off the slope.
- 6 - 1.4.1 6 This mower was designed for one operator only. Keep all others away fr om mower during operation. 1.4.17 Do Not mow with the grass deflector raised, removed, or altered unless there is a grass collection system or a mulch kit in place and working properly.
- 7 - WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
- 8 - PART NO. 1 - 403143 LOCATI ON: Right Side of Rear Surface of Engine Deck PART NO. 1 - 553049 LOCATION: Front of Mower Deck Top Surface PART NO. 1 - 403005 LOCATION: RH & LH Corners of Mower Deck PART NO. 1 - 513746 LOCATION: On Engine Blower Housing Next to Muffler and On Center Belt Cover 36” Decks PART NO.
- 9 - PART NO. 1 03 - 4935 LOCATION: Rear Center of Top Surface of Engine Deck PART NO. 103 - 1798 LOCATION: RH Side Console PART NO. 103 - 1077 LOCATION: On Top LH Side of Mower Deck. 17 HP Kawasaki Electric Start PART NO. 103 - 1976 LOCATION: Console PART NO.
- 10 - 15 & 17 HP Kawasaki Manual Start PART NO. 103 - 1977 LOCATION: Console PART NO. 103 - 2242 LOCATION: LH Side of Console PART NO. 103 - 2243 LOCATION: RH Side of Console.
- 11 - 2. SPECIFICATIONS 2.1 MODEL NUMBER: Seri al Nos. 440 ,000 & Higher: TT3615KA C ; TT4817KA C ; TT5217KAC; TT4817KAEC; TT5217KAEC 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.
- 12 - 2.10 DECK 2.10.1 Cutting W idth: Model 36 in. ........................................ 35.25 in. (89.5 cm) Model 48 in. ........................................ 47.25 in. (120.0 cm) Model 52 in. ........................................ 52.00 in.
- 13 - 3.2 Service Battery : The machine is shipped with a filled lead acid battery. 3.2.1 Remove battery cover from the machine. DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gasses WHAT CAN HAPPEN ♦ Battery gasses can explode causing serious injury.
- 14 - NOTE: If the positive cable is also disconnected, connect the positive (red) cable to the positive terminal on the battery first , then connect the negative (black) cable to the negati ve terminal on the battery.
- 15 - FIGURE 2 SPEED CONTROL (THROTTLE CABLE HOOK - UP) 3.10 Connect the PTO engagement linkage (See Fig. 3). Loosen jam nut and remove turnbuc kle from lower linkage. Screw turnbuckle onto both upper and lower linkages simultaneously. Note that threads on upper linkage are left hand.
- 16 - This will give an approximate setting for drive lever linkages; you will need to refer to Section 5.2.6 step d to complete the drive lever linkage adjustment.
- 17 - 3.19 Follow pre - start instructions as outlined in Section 4.2. NOTE: After starting the engine and engaging the hydro drive, if eith er of the drive wheels acts sluggish or will not rotate at all, stop engine and refer to Section 5.1.10 on the Hydraulic System Air Purge procedure.
- 18 - 4.1.6 PTO Engagement : Located on the left side of the upper handle. To engage the blades, push the lever forward, or away from the operator, until the linkage locks over - center. To disengage the blades, pull the lever to the rear, or towards the operator.
- 19 - 4.1.14 Cold Start Kit : (Manual start units only) Located on the right hand side of engine deck, below the hydro control shield. The cold start kit is used to ease the starting of the unit in cold weather or when the unit has not been operated for a period of time.
- 20 - IMPORTANT : For electric start models, do not crank the engine continuously for more than ten (10) seconds at a time. If the engine does not start, allow a 60 second starter cool - down period between starting attempts. Failure to follow these guidelines can burn out the starter motor.
- 21 - FIGURE 6 DRIVE LEVER, NEUTRAL LOCK LATCH OPERATION 4.3.5 Drive Wheel Engagement/Turning : With drive levers locked in “neutral”, shift speed control lever to desired forward speed. Note: The park brake must be disengaged before the speed control lever is moved out of neutr al or the engine will kill.
- 22 - DANGER POTENTIAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in an operator’s or bystander’s d irection. Also, contact with the blade could occur. WHAT CAN HAPPEN ♦ Thrown objects or blade contact can cause serious injury or death.
- 23 - 5. MAINTENANCE & ADJ USTMENTS WARNING POTENTIAL HAZARD ♦ While maintenance or adjustments are being made, someone could start the engine. WHAT CAN HAPPEN ♦ Accidental starting of the engine could ser iously injure you or other bystanders.
- 24 - CAUTION POTENTIAL HAZARD ♦ Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. WHAT CAN HAPPEN ♦ The mechanical or hydraulic jacks may not be enough support or may m al function al lowing the unit to fall, which could cause injury.
- 25 - FIGURE 7 BLADE BOLT INSTALLATION 5.1.4 Check s afety interlock system . Service Interval: Daily a) For your safety, your Exmark mower is equipped with Operator Presence Controls (OPC). When either the PTO is engaged, or the speed control lever is not in neutral and both hands are removed from the handl es, the mower engine MUST stop.
- 26 - 5.1.6 Service pre - cleaner element and air cleaner . Service Interval: See Engine Owner's Manual a) Stop engine and wait for all moving parts to stop. Remove key or spark plug wire(s). b) See engine owner’s manual for cleaning instructions.
- 27 - IMPORTANT : Before re - installing new filter, fill it completely with Mobil 1 15W - 50 and apply a thin coat of oil on the surface of the rubber seal. Turn filter clockwise until rubber seal contacts th e filter adapter. Do not tighten yet. d) Fill reservoir as stated in Section 5.
- 28 - FIGURE 8 CHARGE PUMP LOCATION e) To “prime ” charge pump, loosen two hex socket head capscrews (shown in Figure 11) 1 - 1/2 turns only. Make sure engine is not running . Lift charge pump housing upward and wait for a steady flow of oil to flow out from under housing.
- 29 - b) Engage PTO leve r. c) Look through the round hole in the left rear corner of the engine deck to inspect blade clutching belt tension. Bolt on blade engagement linkage bellcrank and indicator arm should align within 1/16” (.16 cm) (See Figure 13).
- 30 - a) Stop engine and wait for all moving parts to stop. Remove ignition key or sp ark plug wire(s). b) Remove cooling shrouds from engine and clean cooling fins. Also clean dust, dirt, and oil from external surfaces of engine, which can cause improper cooling.
- 31 - 5.1.24 Check battery charge : (Electric start units only) Service Interval: Monthly Allowing batteries to stand for an extended period of time without recha rging them will result in reduced performance and service life. To preserve optimum battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.
- 32 - NOTE: All (4) pins must equally suppor t the weight of the deck. Adjustment in the length of the rear deck support assemblies may be necessary. If one side is longer than 6.89” (17.5 cm), than the opposite side must be shorter by the same amount.
- 33 - b) W ith PTO engaged, adjust the linkage length by loosening the locknut on the turn buckle and adjusting the turnbuckle so that the bolt on the bellcrank and the indicator arm align with each other within 1/16” (.16 cm). See Figure 1 1 . Tighten locknut against turnbuckle.
- 34 - b) Adjust Neutral Co ntrol Linkages 1. Raise the rear of the machine up onto jack stands high enough to raise the drive wheels off of the ground.
- 35 - FIGURE 1 4 HYDRO CONTROL LINK/SWIVEL ADJUSTMENT After adjusting the left hydro control linkage, move the speed control lever to the mid - speed position and then back to the neutral position. Recheck the left drive wheel rotation to see if further adjustment is necessary - be sure the speed control lever is in the neutral position.
- 36 - 3. Make this adjustment for both sides. e) Tracking Adjustment 1. Stop engine and wait for all moving parts to stop. Raise the rear of the machine, rem ove jack stands and carefully lower the machine to the ground. (Check the drive tire pressure and tire circumference.
- 37 - 6.2 BATTERY DISPOSAL DANGER POTENTIAL HAZARD ♦ Battery elect rolyte contains sulfuric acid, which is poisonous and can cause severe burns WHAT CAN HAPPEN ♦ Swallowing electrolyte can be fatal or if it touches skin can cause severe burns.
- 38 - g) Check that there is fuel in the tank and that the fuel valve is open. h) Check that the spark plug wire(s) are properly connected. i) Check for loose or faulty wiring connections. If it is necessary to disconnect wire connectors, Do Not pull on the wires while disconnecting.
- 39 - 8. WIRING DIAGRAMS.
- 40 - 9. HYDRAULIC DIAGRAM.
- 41 - 10. Limited Warranty Exmark Turf Equipme nt Conditions and Products Covered Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warra.
- 42 - T H I S I S A 1 5 ° S L O P E T H I S I S A 1 0 ° S L O P E T H I S I S A 5 ° S L O P E ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCE POS T , POLE ETC.
SEE EXM ARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z ® LAZER Z ® HP LAZER Z ® XP LAZER Z ® CT TURF RANGER ® VIKING HYDRO TURF TRACER ® TURF TRACER ® HP METRO ® METRO ® HP ULTRA VAC.
Een belangrijk punt na aankoop van elk apparaat Exmark Turf Tracer HP (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Exmark Turf Tracer HP heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Exmark Turf Tracer HP vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Exmark Turf Tracer HP leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Exmark Turf Tracer HP krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Exmark Turf Tracer HP bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Exmark Turf Tracer HP kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Exmark Turf Tracer HP . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
