Gebruiksaanwijzing /service van het product HDP700 van de fabrikant FARGO electronics
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HDP700 Series Card Printer Technical Service and Maintenance Manual.
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HDP700 Series Card Printer Technical Service and Maintenance Manual FARGO Electronics, Incorporated 6533 Flying Cloud Drive Eden Prairie, Minnesota 55344 U.S.A. (952) 941 - 9470 (phone) (800) 459 - 5636 (toll free) (952) 941 - 7836 (fax) www.fargo.co m © 2001 FARGO Electronics, Inc.
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Table of Contents SPECIFICATIONS .............................................................................................................. 1 - 1 Regulatory Compliances ..............................................................................
2.9 Diagnosing Image Problems ............................................................................ 2 - 14 2.9.1 Pixel Failure .......................................................................................... 2 - 14 2.9.2 Card Surface Debris .
3.9.2 Cleaning the Platen Rollers .................................................................... 3 - 20 3.9.3 Clean the Inside of the Printer ................................................................. 3 - 21 3.9.4 Clean the Cleaning Rollers .
4.6.10 Main Pulley – Back (D850190) ................................................................ 4 - 28 4.6.11 Belt (F000018) ....................................................................................... 4 - 29 4.6.12 Base Module (840151) .
LCD ON - LINE MENU NAVIGATION .................................................................................... 7 - 1 7.1 Entering the LCD On - Line Menu and Selecting an Option ................................... 7 - 1 7.2 Print Test Image .......
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FARGO Electronics Inc. HDP700 Series Card Printer 1 - 1 Section 1 Specifications Regulatory Compliances FCC The Card Printer complies with the requirements in Part 15 of the FCC rules for a Class B digital device. These requirements are designed to provide reasonable protection against harmful interference i n a residential installation.
FARGO Electronics Inc. 1 - 2 HDP700 Series Card Printer Agency Listings Safety Standards UL 1950, CSA C2.2 No.950 - 95 and TüV - GS (EN 60950 A1 - A4, A11). Emissions Standards CE, FCC, CRC c1374, BSMI, ITS (EN 55022 Cl ass B:1995, FCC Class B, EN 70082 - 1:1997).
FARGO Electronics Inc. HDP700 Series Card Printer 1 - 3 System Requirements IBM - PC or compatible. Windows 95/ 98/ ME/ NT/ 2000. Pentium ™ class 133 MHz computer with 32 MB of RAM or higher, 200 MB free hard disk space or high er, and ECP parallel port with DMA access.
FARGO Electronics Inc. 1 - 4 HDP700 Series Card Printer.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 1 Section 2 General Troubleshooting 2.1 Contacting FARGO Technical Support If you have read the suggested Section s of the Technical Service and M.
FARGO Electronics Inc. 2 - 2 HDP700 Series Card Pr inter 2.2 LCD Display Messages The LCD display shows the current status of the printer. Please refer to the following tables for a complete list and cause of all possible LCD messages. Note that these tables display the LCD messages in alphabetical order.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 3 2.3 Print Ribbon The print ribbon is not installed properly, or has run out, jammed, broken, or been damaged. See Section 2.6.3. Print Ribbon Out The print r ibbon has run out. Print Timeout The printer was unable to complete the print process.
FARGO Electronics Inc. 2 - 4 HDP700 Series Card Pr inter 2.3 Communication Errors Symptom(s): Incorrect output, communications error on PC or printer, stalling, no response from printer, no job printed, “paper out” error. 2.3.1 System does not meet requirements.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 5 2.3.7 Inadequate hard drive space. A large amount of temporary files on yo ur computer can cause communications errors. Temporary files can be found by following these directions: • Search for all folders called “TEMP”.
FARGO Electronics Inc. 2 - 6 HDP700 Series Card Pr inter 2.4 Card Feed Errors Symptom: Cards don’t feed from input hopper, c ards jam in flipper or transfer Section , or LCD Errors. 2.4.1 Two or more cards are feeding at the same time or cards are not feeding properly • Remove the stack of cards.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 7 2.5 Encoding Errors Symptom: No output encoded, unable to read encoded data on card, LCD error occurs. 2.5.1 No ENC Response • Ensure that the two wires to J 62 on Lamination Board are properly seated.
FARGO Electronics Inc. 2 - 8 HDP700 Series Card Pr inter • Ensure that the coercivity of the cards matches the setting in the driver. • Compare the settings for the card reader to the settings in the driver. • Ensure that the magnet ic stripe on the card is free of scratches or voids.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 9 2 .6 Printing Process Errors 2.6.1 Aligning Ribbon Error • Ensure that the ribbon is loaded properly and completely seated on the hubs. • Check to make sure the marks on the ribbon are complete.
FARGO Electronics Inc. 2 - 10 HDP700 Series Card Pr inter 2.6.7 Printhead Temp The Printhead temperature regulator is not functioning properly. • Reboot the printer. If the problem persists, remove the Printhead and ens ure that the Printhead Cables are seated properly.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 11 2.7 Transfer Process Errors 2.7.1 Transfer Film Drive Error • Lower Film Senso r may have failed. Check the voltage for the Film S ensor where it connects to the Lamination Board. 1. Place a Film mark over the Film S ensor.
FARGO Electronics Inc. 2 - 12 HDP700 Series Card Pr inter 3. Press the CANCEL button to reboot the printer and cancel all jobs from the printer memory. All current print jobs will be canceled and will need to be resent from the computer. 2.7.4 Temperature Timeout • Run a self - test as described in Section 7.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 13 2.8 Output Errors 2.8.1 C ards feed into the Output Stacke r, but are not lifted up into place. • Check operation by resetting the printer and visually confirming that the stacker cycles on power - up.
FARGO Electronics Inc. 2 - 14 HDP700 Series Card Pr inter 2.9 Diagnosing Image Problems 2.9.1 Pixel Failure Symptom: A thin line or scratch travels the entire length of the ca rd. • Check the card stock for scratches; replace the cards if necessary.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 15 2.9.3 Inco rrect Image Darkness Symptom: Printed cards are too dark or too light. • Run a self test as described in Section 7.2. This will ensure that the issue is not with the driver settings.
FARGO Electronics Inc. 2 - 16 HDP700 Series Card Pr inter 2.9.4 Ribbon Wrinkle Symptom: Printed cards have off - colored lines or streaks on them. • Confirm that the printer is using the most current driver from http://www.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 17 2.9.5 Excessive Resin Printing Symptom: Black resin text and barcodes appear smeared or too thick. • Reduce the Resin Heat setting within the Image Color tab of the printe r driver as described in Section 3.
FARGO Electronics Inc. 2 - 18 HDP700 Series Card Pr inter 2.9.7 HDP Film W rinkle Symptom: HDP Film is creased or wrinkled on the printed card. Note HDP Film w rinkle will appear clear, o r look as though the entire image is wrinkled. Alternatively, r ibbon w rinkle will appear as assorted colors.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 19 2.9.8 Incomplete Transfer Symptom: Printed image has ragged edges; HDP Film seems to have peeled off. • Increase the Transfer Temperature setting within the Image Transfer tab of the printer driver as described in Section 3.
FARGO Electronics Inc. 2 - 20 HDP700 Series Card Pr inter 2.9.9 Image Placement Symptom: Printing is cut off or is not centered on the card, or a white border appears. • Verify that the HDP Film spools are wound evenly. If the spools are wound unevenly, replace the roll of HDP Film.
FARGO Electronics Inc. HDP700 Series Card Printer 2 - 21 • Use the Image Position option within the Image Transfer tab of the printer driver as described in Section 3.5.1 to precisely center the image. • Make sure that the Platen Roller is clean. If unsure, follow the procedure for cleaning the Platen Roller in Section 3.
FARGO Electronics Inc. 2 - 22 HDP700 Series Card Pr inter 2.9.12 Registration problem Symptom: Colors are shifted slightly in the image creating colored edges or poor resolution. • Uppe r Film Sensor is not in calibration 1. Position the HDP Film so that a clear portion is between the slotted optical sensor.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 1 Section 3 Printer Adjustment s This Section covers the replacement of key components of the card printer.
FARGO Electronics Inc. 3 - 2 HDP700 Series Card Printer 3.1 Fine - Tuning the Card Separator Adjustment Assembly (D840995) The height of the Card Input Guide may need to be fine - tuned to accommodate a specific card thickness. The example given below describes adjusting the Card Input Guide for a 30 - mil card.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 3 For all these reasons, it is important to evaluate a cu stomer’s card stock selection as part of the selling process. This will help optimize the HDP print process for the specific card and maximize customer satisfaction in the printer.
FARGO Electronics Inc. 3 - 4 HDP700 Series Card Printer FAIL: Signifi cant transfer to tape PASS: Very slight transfer to tape PASS: Absolutely NO transfer to tape 1 2 3 Begin by selecting either &quo.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 5 Printer Driver Options 3.3 Device Options Tab Figure 3 - 2 3.3.1 Ribbon Type Used to match the ribbon type selection with the ribbon type that is loaded in the printer.
FARGO Electronics Inc. 3 - 6 HDP700 Series Card Printer 3.3.4 Print Both Sides (HDP720 only) Select this option to automatically print on both the front and backside of a card. This option can be selected in con junction with any application program that supports a multiple - page document, duplex printing.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 7 3.4 Image Color Tab Figure 3 - 3 When the Algebraic color matching option is selected, this option allows control of the Contrast and Gamma of the printed image, as well as the individual color balance of Yellow , Magenta , and Cyan.
FARGO Electronics Inc. 3 - 8 HDP700 Series Card Printer 3.5 Image Transfer Tab Figure 3 - 4 3.5.1 Image Position The Image Position controls allow the position of the image on a card to be adjusted. To adjust the Image Position values, click on the Vertical and Horizontal adjustment arrows.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 9 Figure 3 - 6 The Vertical adjustment moves the image toward the rea r of the printer if a positive number is entered and toward the front of the printer if a negative number is entered.
FARGO Electronics Inc. 3 - 10 HDP700 Series Card Printer 3.6 K Panel Resin Tab Figure 3 - 7 This option controls where the resin black (K) panel of a full - color ribbon is printed. Note that if printing with a ribbon type that does not have a K pa nel, such as the YMC ribbon type, all K Panel Resin options will be grayed out.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 11 2. Select the Defined Ar ea(s) option to print the resin black (K) panel for all black found only in an area or areas defined.
FARGO Electronics Inc. 3 - 12 HDP700 Series Card Printer 3.6.1 Defining an Area Click on the Defined Area(s) check box. This will activate the card grid in the upper half of the window. It is through this card grid that up to five areas can be defined.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 13 Figure 3 - 13 Figure 3 - 14 To define another area, click on the Defined Area up arrow. Another .2" x .2" (5mm x 5mm) area will appear in the low er left - hand corner. See Figure 3 - 15.
FARGO Electronics Inc. 3 - 14 HDP700 Series Card Printer Figure 3 - 15 Select between the Print YM C Under K and Print K Only options. See Figure 3 - 15. When the Print YMC Under K option is selected, all black in the designated areas will print with the Yellow (Y), Magenta (M), and Cyan (C) ribbon panels directly beneath the resin black (K) panel.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 15 3.7 Magnetic Encoding Tab Figure 3 - 16 These options only apply if the printer has an optional Magnetic Stripe Encoding Module installed. Select this tab to display options for controlling the magnetic stripe encoding process.
FARGO Electronics Inc. 3 - 16 HDP700 Series Card Printer settings once they have been changed, simply select the Default button for each of the separate tracks. Use the Encoding Mode option to specify which magnetic encoding standard to use. The JIS II option provi des encoding compatibility with the JIS C 6220 Type II cards commonly used in Japan.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 17 3.7.7 Sending Track Information Magnetic track d ata is sent in the form of text strings from the application software to the printer driver.
FARGO Electronics Inc. 3 - 18 HDP700 Series Card Printer Table 3 - 3 – ASCII Chart ASCII Value Output Character ASCII Value Output Character ASCII Value Output Character ASCII Value Output Character.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 19 3.8 Card Tab Figure 3 - 18 3.8.1 Card Size Select the appropriate card size option. Three standard card sizes are available: CR - 80, CR - 90, and CR - 100. The dimensions of the total print area for each card size will appear in the Print Width and Print Length boxes.
FARGO Electronics Inc. 3 - 20 HDP700 Series Card Printer 3.8.3 Orientation Select either Portrait or Landscape. Selecting Portrait causes the card to print in a vertical orientation. Selecting Landscape causes the card to print in a horizontal orientation.
FARGO Electronics Inc. HDP700 Series Card Printer 3 - 21 Figure 3 - 20 4. Use a Cleaning Pad from the Printer Cleaning Kit to wipe the roller clean. 5. Locate the Transfer Platen Roller. See Figure 3 - 21. Figure 3 - 21 6. Use a Cleaning Pad from the Printer Cleaning Kit to wipe the roller clean.
FARGO Electronics Inc. 3 - 22 HDP700 Series Card Printer 4. Clean the rollers with one of the adhesive - backed Cleaning Cards from the Printer Cleaning Kit. Remove the card's adhesive backing paper and slide the card between the rollers until all dust particles are removed.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 1 Section 4 Parts Replacement This Section guides you through the replacement of key components of the card printer.
FARGO Electronics Inc. 4 - 2 HDP700 Series Card Printer Table 4 - 1 HDP Main Board Cable Connections HDP Main Board - 210401 Location Spare Single Dir Driver J19 1 - 2 Head Lift Motor; 3 - 4 Ribbon Ta.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 3 4.1 Removing the Covers A cover, or a combination of covers, will need to be r emoved to access the part(s) to be replaced. 4.1.1 Print Station Cover Refer To Drawing 840155 Tools Needed Phillips - head Screwdriver 1.
FARGO Electronics Inc. 4 - 4 HDP700 Series Card Printer 6. Remove the screws (F000169) from the Rear Transfer Cover. 7. Lift off the Rear Transfer Cover. 4.1.4 Base Module Cover Refer To Drawing 840155 Tools Needed Phillips - head Screwdriver, Torx T - 10 Screwdriver 1.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 5 4.1.6 Card Output Hopper Cover Refer To Drawing 840155 Tools Needed Phillips - head Screwdriver 1.
FARGO Electronics Inc. 4 - 6 HDP700 Series Card Printer 4.2 Replacing the Control Panel Assembly Components Follow the procedures in this Section to replace the Control Panel Assembly components: SmartGuard Ribbon Cable (24000111), SmartGuard PCB Assembly (140311), and the HD7XX User Interface Board Assembly (140403).
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 7 4.3 Replacing the Printhead Assembly Components Follow the procedures i n this Section to replace the Printhead Assembly components. 4.3.1 Printhead (D840854) Refer To Drawing 840160 Tools Needed None 1.
FARGO Electronics Inc. 4 - 8 HDP700 Series Card Printer 7. Lift the Print Station Cover off of the printer. 8. Remove the two screws (F000169) that secure the Fan to the printer. 9. Unplug the cable conne ctor. 10. Take the Fan Assembly from the printer.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 9 4.4 Replacing the Print Station Components Follow the procedures in this Section to replace the Print Station components. 4.4.1 O - Rings (140212) Headlift Drive O - Ring Refer To Drawing 840153 Tools Needed Phil lips - head Screwdriver, Small Standard Screwdriver 1.
FARGO Electronics Inc. 4 - 10 HDP700 Series Card Printer 10. Slide the Encoder Wheel ge ntly off of the shaft. 11. Use the small standard screwdriver to remove the Retaining Ring (140061) from the Pulley Gear Combo (760287). 12. Slide the Pulley Gear Combo from the shaft.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 11 4.4.4 Ribbon Sensor Array Asse mbly (840108) Refer To Drawing 840153 Tools Needed Phillips - head Screwdriver, Small Standard Screwdriver, Torx T - 10 Screwdriver 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. 4 - 12 HDP700 Series Card Printer 4.4.6 Ribbon Take - Up Motor Assembly (D840980) Refer To Drawing 840153 Tools Needed Phillips - head Screwdriver, Torx T - 10 Screwdriver 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 13 4.4.8 Ribbon Supply Encoder Sensor Assembly (D840982) Refer To Drawing 840153 Tools Needed Small Standard Screwdriver, Phillips - head Screwdriver, Torx T - 10 Scr ewdriver 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. 4 - 14 HDP700 Series Card Printer 4.5 Replacing the Transfer Station Components 4.5.1 Film Drive O - Rings (140212) Refer To Drawing 840152 Tools Needed Phillips - head Screw driver, 1.5 mm Allen Wrench, Small Standard Screwdriver 1.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 15 9. Slide the Encoder Wheel gently off of the shaft. Be sure the new Encoder Wheel sits straight on the shaft and does not rub against the optical sensor. 4.5.3 Stepper Motor Assembly (840123) Refer To Drawing 84015 2 Tools Needed Phillips - head Screwdriver, Torx T - 10 Screwdriver 1.
FARGO Electronics Inc. 4 - 16 HDP700 Series Card Printer 4.5.5 Lamination Take - Up Encoder Sensor Assembly (840136) Refer To Drawing 840152 Tools Needed Phillips - head Screwdriver, Torx T - 10 Screwdriver 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 17 4.5.7 Upper Film Sensor Assembly (D841023) Refer To Drawing 840152 Tools Needed Phillips - head Screwdri ver, Torx T - 10 Screwdriver 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. 4 - 18 HDP700 Series Card Printer NOTE The plastic Head Location Guide (840246) and Spring (F000007) are positioned on the shaft; take care to keep track of them for installation of the ne w Platen Roller. Examine the new Platen Roller to ensure that it is free from surface defects before installing it.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 19 9. Lift off the Rear Transfer Cover. 10. Use the standard screwdriver to remove the Retaining Ring (140009).
FARGO Electronics Inc. 4 - 20 HDP700 Series Card Printer 4.5.12 Lamination Assembly (840159) Refer to drawin g 840159 Tools Required Torx T - 10 Screwdriver, Wire Cutter, 1.5 mm Allen Wrench 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 21 4.5.13 Transfer Lift Switch (840142) Re fer to drawing 840159 Tools Required Torx T - 10 Screwdriver, Wire Cutter, 1.5 mm Allen Wrench, Phillips - head Screwdriver 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. 4 - 22 HDP700 Series Card Printer 3. Push the Release Lever down to unlock it. 4. Move the Print Station up and back 5. Bring the Transfer Station up and forward. 6. Remove the four screws (F000034) from the Front Cover. 7. Lift off the Front Cover.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 23 4.6 Replacing the Belt Driven Base Module Components Follow the procedures in this Section to replace the Belt Driven Base Module components.
FARGO Electronics Inc. 4 - 24 HDP700 Series Card Printer 5. Bring the Transfer Station up and forward. 6. Remove the four screws (F000034) from the Front Transfer Station Cover. 7. Lift off the Front Transfer Station Cover. 8. Remove the two screws (F000034) from the bottom of the Base Module Cover.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 25 4.6.4 Compound Grooved Pulley (84032 8) Refer To Drawing 840151 Tools Needed Standard Screwdriver, Torx T - 10 Screwdriver 1. Turn off the printer and unplug the power cord from the printer. 2. Remove the screws from the Back Cover of the printer.
FARGO Electronics Inc. 4 - 26 HDP700 Series Card Printer 14. Take the Spring Plate from the printer. 4.6.6 Pinch Roller Spring Plate - Back -- 2 (840354) Refer To Drawing 840151 Tools Needed Long - hand led, magnetic Phillips - head Screwdriver, Torx T - 10 Screwdriver 1.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 27 NOTE Ensure that the new Belt is pulled taut and securely in place; if the Belt is not tight, the printer will not function properly. 4.6.8 Drive Belt - Stepper Motor to Tensioner (F000004) Refer To Drawing 840151 Tools Needed Torx T - 10 Screw driver, Phillips - head Screwdriver 1.
FARGO Electronics Inc. 4 - 28 HDP700 Series Card Printer 5. Bring the Transfer St ation up and forward. 6. Remove the four screws (F000034) from the Front Transfer Station Cover. 7. Lift off the Front Transfer Station Cover. 8. Remove the two screws (F000034) from the bottom of the Base Module Cover.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 29 4.6.11 Belt (F000018) Refer To Drawing 840151 Tools Needed 1.5 mm Allen Wrench, Torx T - 10 Screwdriver, Phillips - head Screwdriver 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. 4 - 30 HDP700 Series Card Printer 21. Remove the screw from the Gas Spring (840366) and take off the Washers (130283 and 140040). 22. Set the Back Cover carefully a side. 23. Open the Front Access Door. 24. Push the Release Lever down to unlock it.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 31 4.7 Replacing the Gear Driven Base Module Components Follow the procedures in this Section to replace the Gear Driven Base Module components.
FARGO Electronics Inc. 4 - 32 HDP700 Series Card Printer 4. Lift the Print Station up and back. 5. Bring the Transfer Station up and forward. 6. Remove the four screws ( F000034) from the Front Transfer Station Cover. 7. Lift off the Front Transfer Station Cover.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 33 4.7.4 Pinch Roller Spring Plate - Front Input Side (840354) Refer To Drawing 840151 Tools Needed Phillips - head Screwdriver, Torx T - 10 Screwdriver, 1.5mm Allen Wrench 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. 4 - 34 HDP700 Series Card Printer 12. Pull the Base Module Cover carefully up and out of the printer. 13. Remove the screw from the Spring Plate. 14. Take the Sprin g Plate from the printer. 4.7.6 Pinch Roller Spring Plate - Back Input Side (840354) Refer To Drawing 840151 Tools Needed Torx T - 10 Screwdriver 1.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 35 4.7.8 Drive Pulley — Back -- 2 (D850190) Refer To Drawing 840151 Tools Needed Torx T - 10 Screwdriver, Standard Screwdriver 1. Turn off the printer and unplug the power cord from the p rinter.
FARGO Electronics Inc. 4 - 36 HDP700 Series Card Printer 4.7.10 Compound Gear (D841032) Refer To Drawing 840151 Tools Needed Torx T - 10 Screwdriver, Standard Screwdriver 1. Turn off the printer and unplug the power cord from the printer. 2. Remove the screws from the Back Cover of the printer.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 37 9. Push the Release Lever do wn to unlock it. 10. Lift the Print Station up and back. 11. Remove the four screws (F000034) from the Print Station Cover of the printer. 12. Lower the Print Station back into position.
FARGO Electronics Inc. 4 - 38 HDP700 Series Card Printer 4.8 Replacing the Card Input Hopper Components Follow the procedures in this Section to replace the Card Input Hopper components. 4.8.1 Flipper Table Sensor Board Assembly (140407) Refer To Drawing 840156 Tools Needed Phillips - head Screwdriver, Torx T - 10 Screwdriver 1.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 39 4.8.3 Card Feed Be lt (220082) Refer To Drawing 840156 Tools Needed Phillips - head Screwdriver, Small Standard Screwdriver, Torx T - 10 Screwdriver 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. 4 - 40 HDP700 Series Card Printer 4.8.5 Card Feed Gear — 3 (810271) Card Feed Gear on the Flipper Table / Encoder Feed Motor (840100) Refer To Drawing 840156 Tools Needed Phillips - head Screwdriver, Torx T - 10 Screwdr iver, 1.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 41 Replacing the Card Feed Shaft Gear on the Cleaning Roller Assembly (840102) Refer To Drawing 840156 Tools Needed Phillips - head Scre wdriver, Snap - Ring Tool, Torx T - 10 Screwdriver 1. Turn off the printer and unplug the power cord from the printer.
FARGO Electronics Inc. 4 - 42 HDP700 Series Card Printer 4.8.7 Cleaning Roller Assembly (840102) Refer To Drawing 840156 Tools Needed None 1. Open the Front Access Door. 2. Press the tab on the Cleaning Roller Assembly 3. Pull the Cleaning Roller Assembly from the printer.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 43 4. Remove the five screws from the base of the Card Input Hopper Cover and remove the other four screws (on the right side) of the printer. 5. Lift the Card Input Hopper Cover off of the printer.
FARGO Electronics Inc. 4 - 44 HDP700 Series Card Printer 8. Slide the card feed gea r off the roller shaft. 9. Use the standard screwdriver to remove the retaining clip from the shaft. 10. Slide the brass bushing off the roller shaft. 11. Depress the interior bushing on the front side of the flipper table against the spring.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 45 4. Remove the five screws from the base of the Card Input Hopper Cover and remove the other four screws from inside the print station. 5. Lif t the Card Input Hopper Cover off of the printer. 6.
FARGO Electronics Inc. 4 - 46 HDP700 Series Card Printer 4.9 Replacing the Power Assembly Components Follow the proced ures in this Section to replace the Power Module components. 4.9.1 Power Switch (120011) Refer To Drawing 840161 Tools Needed Torx T - 10 Screwdriver, Needle Nose Pliers, Phillips - head Screwdriver 1.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 47 8. Remove the two screws (130971) and nuts (130985) located on each side of the outside of the Power Cord Receptacle. 9. Remove the Power Cord Receptacle. 4.9.3 Main Print Board (A000030) Refer To Drawing 840161 Tools Needed Torx T - 10 Screwdriver, Phillips - head Screwdriver 1.
FARGO Electronics Inc. 4 - 48 HDP700 Series Card Printer 4.9.5 Power Supply (150240) Refer To Drawing 840161 Tools Needed Torx T - 10 Screwdriver, Phillips - head Screwdriver 1. Turn off the printer and unplug the power cord from the printer. 2. Remove the screws from the Back Cover of the printer.
FARGO Electronics Inc. HDP700 Series Card Printer 4 - 49 4.10.2 Stacker Full Sensor (140407) Refer to Drawing D840590 Tools Needed Phillips - head Screwdriver, Torx T10 Screwdriver 1. Turn off the printer and unplug the power cord from the p rinter. 2.
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FARGO Electronics Inc. 4 - 50 HDP700 Series Card Printer.
FARGO Electronics Inc. HDP700 Series Card Printer 5 - 1 Section 5 Packing your HDP700 Card Printer Follow these instructions to pack the card printer for transport. 1. Clean the inside of the pri nter with deionized air; wipe it down with a lint - free cloth.
FARGO Electronics Inc. 5 - 2 HDP700 Series Card Pri nter.
FARGO Electronics Inc. HDP700 Series Card Printer 6 - 1 Section 6 Board Level Diagnostics 6.1 Board Errors 6.1.1 EE Memory Error An error has occurred in the permanent circuit memory. Reboot the printer. If t he problem persists, the Main Print Board will need to be replaced as described in Section 4.
FARGO Electronics Inc. 6 - 2 HDP700 Series Card Printer 6.2 SENSOR TESTING Check the voltage to determine if a sensor is working. Test the voltage of each sensor using grou nd (GRD = Chassis) to the correct pin on each connector. See Table 6 - 1. Block a slot sensor with a card.
FARGO Electronics Inc. HDP700 Series Card Printer A - 1 Section 7 7.1 Entering the LCD Menu and Selecting an Option Ready HDP7XX (v X.X.X) MENU Figure 7 - 1 The MENU option is above the center softkey button. See Figure 7 - 3 and Figure 7 - 1. This allows you to access several test, setup, and reporting functions.
FARGO Electronics Inc. A - 2 HDP700 Series Card Printer Figure 7 - 4.
FARGO Electronics Inc. HDP700 Series Card Printer A - 3 7.2 Print Test Image Choose PRINT TEST IMAGE to select a preset test image. These images help to determine if the printer is functioning properly. Scroll to the desired test image from the SELECT TEST IMAGE options and press the SELECT .
FARGO Electronics Inc. A - 4 HDP700 Series Card Printer 7.3 Setup Printer The printer parameters found in Setup Printer are preset at the fa ctory and should not need to be changed unless an issue develops. IMPORTANT These settings are optimized at the factory and will rarely need to be changed.
FARGO Electronics Inc. HDP700 Series Card Printer A - 5 7.3.2 Adjusting the Transfer Tension This procedure positions the image correctly on the card. Refer to Section 7.3.1 for proper sequence. 1. Choose MENU , Print Test Image , and Gray/Align YMC to print a test card.
FARGO Electronics Inc. A - 6 HDP700 Series Card Printer Inches : 40 – (Distance x 300): Millimeters : 40 – (Distance x 11.8): Example: Inches: 40 – (.020 x 300) = 34: 7. Adjust the Print Offset value. 8. Press SELECT to save the value. 9. Print a test c ard as described in step 1.
FARGO Electronics Inc. HDP700 Series Card Printer A - 7 Figure 7 - 10 5. Measure the distance from the leading edge of the card to the leading edge of the transferred image. 6. Calculate the Transfer TOF value for inches or mm. Inches: 60 – (Measurement x 300): Millimeters: 60 – (Measur ement x 11.
FARGO Electronics Inc. A - 8 HDP700 Series Card Printer 7.3.6 Adjusting the Film Drive The Film Drive sets the baseline for the Film T ension and should not be adjusted by the reseller or end user. 7.3.7 Adjusting the Ribbon Tension This procedure controls the tension of the color ribbon during printing.
FARGO Electronics Inc. HDP700 Series Card Printer A - 9 7.3.10 Setting the Flattener Temperature The Flattener Temperature controls the heat of the Flattener. The Flattener will str aighten a card after the image has been transferred to it. This may be adjusted from the LCD Menu or from the Image Transfer tab of the driver 7.
FARGO Electronics Inc. A - 10 HDP700 Series Card Printer 7.3.14 Setting the Magnetic TOF This setting is used to positi on the magnetic data at the correct distance from the leading edge of the card. The Magnetic TOF is the distance from the edge of the card to the Start Sentinel (SS).
FARGO Electronics Inc. HDP700 Series Card Printer A - 11 Figure 7 - 11 7.3.15 Adjusting the Flipper Offset 1. Select MENU, Setup Printer, and Flipper Offset. 2. Change the setting in small increm ents if the card is not feeding correctly. A negative adjustment will lower the side of the Flipper Table closest to the Exit Hopper.
FARGO Electronics Inc. A - 12 HDP700 Series Card Printer Transfer Count is the total number of times th e printer transfers an image to a card. 7.5 System Upgrade (Firmware Upgrade) This option is used to upgrade the printer firmware. To upgrade, select SYSTEM UPGRADE .
FARGO Electronics Inc. HDP700 Series Card Printer A - 13 Appendix A Firmware Updates The firmware is the internal software, which contr ols all aspects of the printer's operation. New firmware versions may be released containing enhancements, such as improved reliability, added features, or better print quality.
FARGO Electronics Inc. A - 14 HDP700 Series Card Printer 4. Once the file has been downloaded, navigate to the location where the file was saved. The Firmware Update file has been compressed for ease of downloa ding. To decompress the file, double - click on the HDP7XXF.
FARGO Electronics Inc. HDP700 Series Card Printer A - 15 Figure A - 3 The Firmware update will now take a few minutes. Check the printer's LCD for the status.
FARGO Electronics Inc. A - 16 HDP700 Series Card Printer Figure A - 5 The Firmware update will now take a few minutes. Check the printer's LCD for t he status.
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