Gebruiksaanwijzing /service van het product Vehicle van de fabrikant Ford
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Introduction 4 Instrumentation 9 W arning and control lights 9 Gauges 15 Entertainment Systems 20 AM/FM stereo 20 AM/FM stereo cassette 20 AM/FM stereo cassette with CD 32 AM/FM stereo with CD 40 Clim.
Locks and Security 82 Keys 82 Locks 82 Anti-theft system 82 Seating and Safety Restraints 86 Seating 86 Safety restraints 92 Child restraints 101 Driving 109 Starting 109 Brakes 113 T ransmission oper.
Cleaning 174 Underbody preservation 177 Maintenance and Specifications 178 Accessories 224 General Maintenance Information 225 Index 243 All rights reserved.
The following warning may be required by California law: CALIFORNIA Proposition 65 W arning W ARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
W arning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment W e must all play our part in protecting the environment.
These are some of the symbols you may see on your vehicle. Safety Alert See Owner ’ s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation W arning Child Seat T eth.
Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant T emperature Do Not Open When Hot Battery A void Smoking, Flames, or Sparks Battery Acid Explosive Gas .
FEDERAL HIGHWAY ADMINISTRATION REGULATION Regulations such as those issued by the Federal Highway Administration or issued pursuant to the Occupational Safety and Health Act (OSHA), and/or state and local laws and regulations may require additional equipment for the way you intend to use the vehicle.
W ARNING LIGHTS AND CHIMES W arning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle ’ s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
Under engine misfire conditions, excessive exhaust temperatures could damage the fuel system, interior floor coverings or other vehicle components, possibly causing a fire.
Brake reserve system warning (if equipped) Illuminates to indicate normal Hydromax booster reserve system activation when the engine is OFF and the service brake pedal is applied, or when the ignition is in the ON or ST ART position.
T railer ABS brake system (if equipped) Illuminates briefly when the engine is powered-up and only when a PLC trailer or a PLC diagnostic tool is connected. If the light remains on after the vehicle is started, continues to flash or fails to illuminate, have the system serviced immediately .
Range inhibit Illuminates when the transmission is not engaged in the selected gear . The warning light will go off when the gearshift lever is adjusted in to the appropriate gear . Refer to the T ransmission Operator ’ s Manual for more information.
W ater in fuel (if equipped) During refueling it is possible for water -contaminated diesel fuel to be pumped into your fuel tank. Y our vehicle fuel system is equipped with a fuel filter/water separator to remove water from the fuel.
Safety belt warning chime Sounds to remind you to fasten your safety belts. BeltMinder 姟 chime Sounds intermittently to remind you to fasten your safety belts. Headlamps on warning chime Sounds when the headlamps or parking lamps are on, the key is removed from the ignition and the driver ’ s door is opened.
Engine coolant temperature gauge Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area (the area between the “ H ” and “ C ” ). If it enters the red section, the engine is overheating.
Air pressure gauge and warning buzzer (if equipped) Indicates the amount of air pressure in the brake system (green=primary , red=secondary) in pounds per square inch.
Fuel gauge Displays approximately how much fuel is in the fuel tank. The fuel gauge may vary slightly when the vehicle is in motion or on a grade. When refueling the vehicle from empty indication, the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel.
T rip odometer Registers the kilometers (miles) of individual journeys. T o reset, depress the control. T achometer Indicates the engine speed in revolutions per minute.
AM/FM STEREO (WITH 2 SPEAKERS) AM/FM STEREO (WITH 4 SPEAKERS AND FADE CAPABILITY) 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST D.
V olume/power control Press the control to turn the audio system on or off. T urn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “ nominal ” listening level when the ignition switch is turned back on.
Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the TONE control three times, then use the volume knob to adjust the desired level. Speaker fade adjust (if equipped) Speaker sound can be adjusted between the front and rear speakers.
Radio station memory preset The radio is equipped with four station memory preset controls. These controls can be used to select up to four preset AM stations and eight FM stations (four in FM1 and four in FM2). Setting memory preset stations 1. Select the frequency band with the AM/FM select control.
T o set the minute, press and hold the CLK control until CLOCK SET appears in the display and press the TUNE control: • to decrease minutes and • to increase minutes. The CLK control will allow you to switch between media display mode (radio station, stereo information, etc.
AM/FM STEREO CASSETTE V olume/power control Press the control to turn the audio system on or off. T urn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “ nominal ” listening level when the ignition switch is turned back on.
Bass adjust The bass adjust control allows you to increase or decrease the audio system ’ s bass output. T reble adjust The treble adjust control allows you to increase or decrease the audio system ’ s treble output. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers.
Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. Seek function The seek function control works in radio mode. Seek function in radio mode • Press to find the next listenable station down the frequency band. • Press to find the next listenable station up the frequency band.
AM/FM select The AM/FM select control works in radio and tape modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the AM control to select from AM selections, and press the FM control to select from FM1 or FM2 memory preset stations.
Setting the clock Press CLK to toggle between listening frequencies and clock mode while in radio mode. T o set the hour , press and hold the CLK control and press the SEEK control: • to decrease hours and • to increase hours.
Tune adjust in radio mode • Press to move to the next frequency down the band (whether or not a listenable station is located there). Hold the control to move through the frequencies quickly . • Press to move to the next frequency up the band (whether or not a listenable station is located there).
Rewind The rewind control works in tape mode. T o rewind in tape mode, press the REW control. Fast forward The fast forward control works in tape mode. T o fast forward in tape mode, press the FF control. In the tape mode, tape direction will automatically reverse when the end of the tape is reached.
PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD V olume/power control Press the control to turn the audio system on or off. Audio power can also be turned on by pressing the AM/FM select control or the T APE/CD select control. T urn control to raise or lower volume.
Bass adjust The bass adjust control allows you to increase or decrease the audio system ’ s bass output. Press the BASS control then press: • to decrease the bass output and • to increase the bass output. T reble adjust The treble adjust control allows you to increase or decrease the audio system ’ s treble output.
Seek function in radio mode • Press to find the next listenable station down the frequency band. • Press to find the next listenable station up the frequency band. Seek function in tape mode • Press to listen to the previous selection on the tape.
AM/FM select The AM/FM select control works in radio, tape and CD modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in tape mode Press this control to stop tape play and begin radio play .
Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the control. 3. When the first six strong stations are filled, the station stored in memory preset control 1 will start playing.
• to decrease minutes and • to increase minutes. If your vehicle has a separate clock, (other than the digital radio display), the CLK control will not function in the above manner . The CLK control will allow you to switch between media display mode (radio station, stereo information, etc.
• T o begin CD play (if CD is loaded), press the CD control. The first track of the disc will begin playing. If returning from radio or tape mode, CD play will begin where it stopped last.
Dolby 姞 noise reduction Dolby 威 noise reduction operates in tape mode. Dolby 威 noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) the Dolby 威 noise reduction. Dolby 威 noise reduction is manufactured under license from Dolby 威 Laboratories Licensing Corporation.
AUDIOPHILE AM/FM STEREO IN DASH SIX CD RADIO PREMIUM AM/FM STEREO IN DASH SIX CD RADIO LOAD EJ SHUF COMP MUTE SEL BAL BASS FADE TREB SCAN DISC TUNE PUSH ON CD 1 2 3 4 5 6 MENU AM FM SEEK REW FF Entert.
V olume/power control Press the control to turn the audio system on or off. T urn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “ nominal ” listening level when the ignition switch is turned back on.
Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. Press the F ADE control. Use the SEL control to adjust the sound between the front and rear speakers. Seek function The seek function works in radio or CD mode. Seek function in radio mode • Press to find the next listenable station down the frequency band.
AM/FM select The AM/FM select control works in radio and CD modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. AM/FM select in CD mode Press this control to stop CD play and begin radio play .
2. AUTOSET will flash in the display as the frequency band is scrolled through. 3. When the six strongest stations are filled, the station stored in memory preset control 1 will start playing.
Disc adjust for CD mode • Press to select the previous disc. (Play will begin on the first track of the disc unless shuffle mode is engaged.) Refer to Shuffle feature for more information. Hold the control to continue reversing through the discs. • Press to select the next disc.
Rewind The rewind control works in CD modes. Press and hold the REW control until the desired selection is reached. If the beginning of the disc is reached, the CD will begin play at the first track. Release the control to disengage rewind mode. When in rewind mode, your audio system will automatically lower the volume level of the playing media.
Auto load This feature allows you to autoload up to 6 discs into the multi disc CD player internal to the radio. Press and hold the LOAD control until AUTOLOAD # is displayed. The CD door will open. Load the desired discs, one at a time. The CD is loaded into position and the audio system will display CD#.
Compression feature (if equipped) The compression feature operates in CD mode and brings soft and loud CD passages together for a more consistent listening level. On Audiophile audios, press the MENU control until compression status is displayed. Press the SEL control to enable the compression feature when COMP OFF is displayed.
TRAFFIC ON/OFF — T raffic announcements can be programmed as local or distant. Refer to T raffic announcements. RDS ON/OFF — This feature allows your audio system to receive text information from RDS-equipped FM radio stations. Refer to Radio Data System feature.
audio system will scan to all traffic capable frequencies. If no valid stations are found after one pass, the scan function is cancelled and NOT FOUND displays.
Program type This feature allows you to search for RDS stations selectively by their program type. Press the MENU control until FIND program type is displayed.
Digital signal processing (if equipped) The digital signal processing (DSP) feature allows you to change the signal mode to suit your listening tastes.
Phone mode This feature allows you to control the factory-installed cellular phone (if equipped) through the radio controls. • Press the phone/mute control to enter phone mode. The playing media will mute. • Use SEEK, TUNE or radio presets 1 through 6 to select a phone number previously programmed in the phone.
• After playing, store the disc in its case. CD units are designed to play commercially pressed 12 cm (4.75 in) audio compact discs only . Due to technical incompatibility , certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players.
RADIO RECEPTION FACTORS Three factors can affect radio reception: • Distance/strength. The further an FM signal travels, the weaker it is. The listenable range of the average FM station is approximately 40 km (24 miles). This range can be affected by “ signal modulation.
HEATER ONLY SYSTEM (IF EQUIPPED) Fan speed control Controls the volume of air circulated in the vehicle. T emperature control knob Controls the temperature of the airflow inside the vehicle. On heater -only systems, the air cannot be cooled below the outside temperature.
Operating tips • In humid weather , place the climate control system in DEF before driving. This will reduce fogging on your windshield. Once the windshield has been cleared, select any desired position. • T o reduce humidity buildup inside the vehicle, do not drive with the climate control system in the OFF position.
Fan speed control Controls the volume of air circulated in the vehicle. T emperature control knob Controls the temperature of the airflow inside the vehicle. Mode Selector Control Controls the direction of the airflow to the inside of the vehicle. The air conditioning compressor can operate in all modes except and .
• OFF – Outside air is shut out and the fan will not operate. For short periods of time only , use this mode to prevent undesirable odors from entering the vehicle. • (Panel and floor) – Distributes outside air through the instrument panel registers and the floor ducts.
• Under snowy or dirty weather conditions, your vehicle ’ s climate control system should be left in the OFF position when the vehicle is parked. This allows the climate control system to be free from contamination of outside pollutants.
HEADLAMP CONTROL T urns the lamps off. T urns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. T urns the headlamps on. High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate.
Always remember to turn on your headlamps at dusk or during inclement weather . The Daytime Running Lamp (DRL) system does not activate with your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision.
TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. • In DRL equipped vehicles, use of the turn signals will shut off the highbeams in daytime driving. INTERIOR LAMPS Map lamps (if equipped) T o turn on the map lamps, press the control next to each lamp.
Using the right bulbs Function Number of bulbs T rade number Headlamps 2 4652 Park/turn signal 2 1157 Sidemarker/rear marker lamp 5 red 12 (amber) 194 T ail/stop lamp 4 2057 Backup 4 1156 Foglamp 2 89.
3. Remove four screws and the retaining bracket from the headlamp bulb. 4. Pull headlamp bulb out of the housing, disconnect the electrical connector and remove the headlamp bulb. 5. T o complete installation, follow the removal procedure in reverse order .
Replacing visor/cab marker bulbs T o change the cab marker bulbs: 1. Make sure the headlamp switch is in the OFF position and then remove the screw and lens from the lamp assembly . 2. Carefully pull the bulb straight out of the socket and push in the new bulb.
Replacing tail lamp/turn/backup lamp bulbs — F650 SuperCrewzer only The tail lamp/backup lamp bulbs are located in the same portion of the tail lamp assembly , one just below the other .
WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high speed position. The bars of varying length are for intermittent wipers. When in this position rotate the control upward for fast intervals and downward for slow intervals.
Changing the wiper blades T o replace the wiper blades: 1. Pull the wiper arm away from the windshield and lock into the service position. 2. T urn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm.
Never adjust the steering wheel when the vehicle is moving. OVERHEAD CONSOLE (IF EQUIPPED) The overhead console will show the outside temperature and compass display . Electronic compass/temperature display — SuperCrewzer only Mode control Press the MODE control to turn the display on/off.
Usually , when something affects the compass readings, the compass will correct itself after a few days of operating your vehicle in normal conditions. If the compass still appears to be inaccurate, a manual calibration may be necessary . Refer to Compass calibration adjustment.
Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut.
Heated Mirrors — F650 SuperCrewzer only Press this control to remove ice, mist and fog from the mirrors. This feature will automatically turn off after 8 minutes. Do not remove ice from the mirrors with a scraper or attempt to readjust the mirror glass if it is frozen in place.
POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows. • Press the top portion of the rocker switch to close. • Press the bottom portion of the rocker switch to open. One touch down • Press AUTO completely down and release quickly .
Window lock (if equipped) The window lock feature allows only the driver to operate the power windows. T o lock out all the window controls except for the driver ’ s press the left side of the control. Press the right side to restore the window controls.
T o adjust your mirrors: 1. Select L to adjust the left mirror or R to adjust the right mirror . 2. Move the control in the direction you wish to tilt the mirror . 3. Return to the center position to lock mirrors in place. 4. Adjust spotter mirrors (if equipped) manually .
Caterpillar/Cummins engines Press CRUISE RPM. If the vehicle is moving, speed control will be enabled; if the vehicle is stationary , engine RPM can be controlled. Do not use the speed control in heavy traffic or on roads that are winding, slippery , or unpaved.
T o set a speed 7.3L Power Stroke engine • Press SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph). Do not use the speed control in heavy traffic or on roads that are winding, slippery , or unpaved.
T o set a higher set speed 7.3L Power Stroke engine • Press and hold SET ACCEL. Release the control when the desired vehicle speed is reached or • Press and release SET ACCEL to operate the T ap-Up function. Each press will increase the set speed by 1.
Caterpillar/Cummins engine Press and hold RESUME -. If the vehicle is moving, this will decrease vehicle speed by 1.6 km/h (1 mph) increments; if the vehicle is stationary , this will decrease engine RPM. Release the control when the desired vehicle speed/engine RPM is reached.
7.3L Power Stroke engine Pressing OFF will erase the previously programmed set speed. Caterpillar/Cummins engines Pressing OFF will erase the previously programmed engine RPM. T o return to a previously set speed 7.3L Power Stroke engine • Press RES.
KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer . Y ou should always carry a second key with you in a safe place in case you require it in an emergency . POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors.
Unlocking the doors Press this control to unlock the driver ’ s door . The interior lamps will illuminate. Press the control a second time within five seconds to unlock all doors. Locking the doors Press this control to lock all doors. T o confirm all doors are closed and locked, press the control a second time within five seconds.
Replacing the battery The remote transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent. T ypical operating range will allow you to be up to 10 meters (33 feet) away from your vehicle.
Programming remote transmitters It is necessary to have all (maximum of four — original and/or new) of your remote transmitters available prior to beginning this procedure.
SEA TING Driver ’ s seat adjustment Never adjust the driver ’ s seat or seatback when the vehicle is moving. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Rotate control to adjust seatback. Easy-Aire seat (if equipped) Move handle to the left to move seat forward or backward. Rotate control to adjust seatback.
Pump handle to raise seat height. Push handle full down to lower . Always adjust the seat height before fastening seatbelt. Air-Ride seat (if equipped) Push up on the switch to raise the seat height. Press down on the switch to lower the seat height. Always adjust the seat height before fastening seatbelt.
Press down on the switch to reduce the firmness of the seatback. Heated seats (if equipped) T o operate the heated seats: • Push control to activate. • Push again to deactivate. Adjusting the front power seat (if equipped) Never adjust the driver ’ s seat or seatback when the vehicle is moving.
Press to raise or lower the front portion of the seat cushion. Press to raise or lower the rear portion of the seat cushion. Press the control to move the seat forward, backward, up or down.
REAR FOLDING BENCH SEAT (IF EQUIPPED) FOLDING DOWN THE REAR SEATS All safety belts should be properly stowed in the seat pockets before folding down the rear seat. Make sure that no objects such as books, purses or briefcases are on the floor in front of the second row seats before folding them down.
1. Lift/rotate the seatback toward the rear of the vehicle and make sure it latches securely . 2. Lift/rotate the lower seat cushion to its seating position. SAFETY RESTRAINTS Safety restraints precautions Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2. T o unfasten, push the release button and remove the tongue from the buckle.
• 4 – door SuperCab • 4 – door CrewCab Seating and Safety Restraints 94.
T o lower the shoulder belt height, push the button and slide the height adjuster down. T o raise the height of the shoulder belt, slide the height adjuster up. Pull down on the height adjuster to make sure it is locked in place. Position the safety belt height adjusters so that the belt rests across the middle of your shoulder .
Shorten and fasten the belt when not in use. Safety belt warning light and indicator chime The seat belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If.
If... Then... The driver ’ s safety belt is not buckled before the vehicle has reached at least 5 km/h (3 mph) and 1-2 minutes have elapsed since the ignition switch has been turned to ON.
Reasons given... Consider ... “ I was in a hurry ” Prime time for an accident. BeltMinder reminds us to take a few seconds to buckle up. “ Seat belts don ’ t work ” Safety belts, when used properly , reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks.
The BeltMinder feature can be deactivated/activated by performing the following procedure: Before following the procedure, make sure that: • The parking brake is set. • The gearshift is in P (Park) (automatic transmission) or the neutral position (manual transmission).
8. Confirmation of enabling BeltMinder is provided by: • The safety belt warning light flashing four times per second for three seconds. • Followed by three seconds with the safety belt warning light off. • Once again, the safety belt warning light will flash four times per second for three seconds.
SAFETY RESTRAINTS FOR CHILDREN Important child restraint precautions Y ou are required by law to use safety restraints for children in the U.S. and Canada.
Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age. Although the lap/shoulder belt will provide some protection, these children are still too small for lap/shoulder belts to fit properly , which could increase the risk of serious injury .
T ypes of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt.
Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child ’ s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision.
When installing a child safety seat: • Use the correct safety belt buckle for that seating position. • Insert the belt tongue into the proper buckle until you hear a snap and feel it latch.
Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. Children under 12 are safer when properly restrained in the rear seat, to the extent this is possible.
3. Buckle the seat belt. Push down on the childseat and pull on the shoulder portion of the belt to snug the lap belt. Hold the lap and shoulder belts next to the tongue and unbuckle the belt. 4. Install a locking clip over both lap and shoulder belt portions next to the sliding tongue.
Attaching safety seats with tether straps Most forward-facing child safety seats include a tether strap which goes over the back of the set and hooks to an anchoring point. T ether straps are available as an accessory for many older safety seats. Contact the manufacturer of your child safety seat for information about ordering a tether strap.
STARTING PROCEDURES Operating precautions • Always shift to a lower gear at high altitudes to prevent engine smoking. • A void extended and unnecessary idling.
• On some engines, the W ait to start light should illuminate after the engine starts. Allow the engine to idle about three minutes or until the engine coolant temperature gauge begins to rise. Maintain idle speed until the W ait to start light cycles off to indicate the air intake heater has shut off (approximately six minutes).
T o prevent electrical shock, do not use your heater with ungrounded electrical systems or two-pronged (cheater) adapters. Operating the engine Do not operate the engine at full throttle below peak torque engine speed (RPM) for more than one minute at a time (peak torque RPM varies from 1200-1500 RPM depending on engine rated speed).
Excessive full throttle operation below peak torque RPM will shorten engine life to overhaul and can cause serious engine damage. Operation of the engine below peak torque RPM can occur during gear shifting due to difference of gear ratios.
• Set fan speed on high with function control to any position except OFF or MAX A/C and the temperature control on any desired position. • Adjust air control system to force outside air into the vehicle.
The sound of the pump operating may be heard by the driver , but this is a normal characteristic of the system. The reserve system provides reduced braking power , so the vehicle should be operated under these conditions with caution, and only to seek service repair and remove the vehicle from the roadway .
The ABS operates by detecting the onset of wheel lockup during brake applications and compensating for this tendency . The wheels are prevented from locking even when the brakes are firmly applied.
Parking brake Apply the parking brake whenever the vehicle is parked. T o set the parking brake, pull handle up until it snaps into the locked position. A properly adjusted parking brake requires approximately 116 Nm (90 lb-ft) to activate. For maximum parking brake effectiveness turn handle clockwise to adjust for wear .
The parking brake is not recommended to stop a moving vehicle. However , if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency .
Parking brake warning chime — F650 SuperCrewzer If a chime sounds when pulling the knob out, your parking brake is not functioning properly , seek service immediately . This chime will sound until the yellow knob is pushed in or eight minutes have passed.
AIR BRAKES (IF EQUIPPED) Foot service brakes Air brakes are operated by a standard dash-mounted foot pedal. All standard equipment brakes are designed to be self-adjusting. Automatic adjustment, when required, occurs whenever the brakes are applied and released during forward or reverse operation.
Do not drive or continue to drive if the low air pressure buzzer is sounding or the brake warning light is lit. These warnings indicate that air pressure is not to normal operating level. Continued use of the vehicle could result in loss of braking ability .
Cam brakes — automatic slack adjusters Standard air brakes (cam) are equipped with automatic brake adjusters. Automatic adjustment occurs during forward and reverse brake applications. Inspect brakes for proper adjustment at the intervals listed in the vehicle Service Maintenance Guide.
Parking brake Do not use the gearshift selector in place of the parking brake. Always set the parking brake fully AND make sure the gearshift selector is in R (Reverse) for vehicles equipped with manual transmission or N (Neutral) for vehicles with automatic transmission.
An outside air source can be used only if the protected system is in operating condition. If air pressure cannot be restored in the protected air system, the spring-actuated brakes must be released manually . Releasing spring brake manually Do not attempt to disassemble the parking brake chamber under any circumstances.
4. T urn the release stud one-quarter turn to engage the stud tangs with the slot in the pressure plate. Keep the stud engaged and install the nut on the release stud.
When a trailer is hooked-up correctly and system pressure reaches 448 kPa (65 psi), the red control (trailer supply) may be pushed in and should stay in, charging the trailer system and releasing the trailer brakes. The yellow control (parking brake) may now be pushed in, which will supply air to the tractor spring brakes, releasing them.
System park W ith both controls in for normal run modes, the parking brakes on both tractor and trailer may be actuated by pulling the yellow control (parking brake) out, which exhausts the air from the tractor spring brakes and simultaneously causes the red control (trailer supply) to pop out, applying the trailer brakes.
Exhaust brake (if equipped) An exhaust brake is an optional auxiliary braking system that assists but does not replace the primary service brake system.
Operation Push the rocker switch up to turn the exhaust brake on. The switch will illuminate in the ON position. Push the switch down to turn the brake off. Starting engine Before starting the engine, make sure that the exhaust brake switch is in the OFF position.
Exhaust brake operating characteristics When you remove your feet from both the accelerator and clutch pedals and the exhaust brake switch is in the ON position, the exhaust brake is activated.
Drain all the air brake reservoirs daily , completely to 0 kPa/psi, by opening the draincock at the bottom of the tanks. Close draincock after complete draining. Air tanks equipped with automatic moisture ejector valves may also be drained manually as required to maintain a dry air system.
• T otal vehicle out of alignment (i.e. rear axle[s] out of alignment with front axle) • Improper adjustment in the steering gear • V ehicle overloaded or unevenly loaded • High crosswinds •.
Air suspension dump valve The dump valve switch activates the dump valve. The dump valve releases air from the air springs and lowers the rear suspension, allowing you to back under a low trailer when necessary . DRIVING WITH AN AUTOMATIC TRANSMISSION (IF EQUIPPED) Allison automatic transmission Do not allow your vehicle to coast in N (Neutral).
R (Reverse) Use this position to back the vehicle. Completely stop the vehicle before shifting from R (Reverse) to any forward gear (1, 2, 3 or D). The reverse warning signal will sound when the selector is in R (Reverse). Reverse has only one gear and provides the greatest gear reduction.
The push button shifter has a R (Reverse), N (Neutral) and D (Drive) selections as well as a MODE button, up arrow (for upshifts) and a down arrow (downshift) and a digital display .
Gearshift positions R (Reverse) - Use this position to back the vehicle. Completely stop the vehicle before shifting from R (Reverse) to any forward gear . The reverse warning signal will sound when the selector is in R (Reverse). Reverse has only one gear and provides the greatest reduction.
D (Drive) - The vehicle will attain first gear , and as the speed increases, the transmission will automatically upshift through each gear . As the vehicle slows down, the transmission will automatically downshift. The Select indicator will display the highest gear available.
ignition key is turned to the OFF position. After the ignition is turned off, the transmission will automatically shift to N (Neutral) and the monitor on the shift pad will display N (Neutral) when the ignition key is turned to the ON position. Allison 2000 series These transmissions have no P (Park) position.
4 and 2 (Fourth and Second) Use these ranges when road, load or traffic conditions require a lower gear . These ranges provide greater engine braking than D (Drive). When conditions are improved that no longer require these lower gears, shift back to D (Drive).
The N (Neutral) position may also be used during stationary operation of the Power T ake-Off (PTO), if equipped. Do not allow your vehicle to coast in N (Neutral). Engine braking is not available in N (Neutral). Allowing your vehicle to coast in N (Neutral) may result in loss of vehicle control and severe internal transmission damage.
PTO operation with vehicle stationary T o operate the power take-off, stop the vehicle, idle the engine and set the parking brake. Make sure the gear selector is in any forward drive range, then engage the PTO. After the PTO is engaged for stationary vehicle operation, move the range selector to N (Neutral).
DRIVING WITH A MANUAL TRANSMISSION (IF EQUIPPED) Continued use of a damaged or worn clutch, prolonged clutch slippage or downshifting at excessive speeds can result in a failure of the engine, transmission or clutch components.
Operating the Eaton FS-4205A and FS-5205A 5 – speed transmissions The 5-speed transmission is equipped with five forward gears and one reverse. The 2nd, 3rd, 4th and 5th gears are synchronized.
Operating the Eaton FS-5306A and FS – 6306A 6-speed transmissions These 6-speed transmissions are equipped with six forward gears and one reverse. All the forward gears are synchronized.
Operating the Spicer ES52-7B and ES066-7B 7-speed transmissions These 7-speed transmissions are equipped with seven forward gears and one reverse. The 2nd, 3rd, 4th, 5th, 6th and 7th gears are synchronized. The shift pattern is embossed on the gear shift knob.
Removing key from ignition • T urn the ignition key to position 2. • Push the release lever forward and rotate the key towards you and remove. Power-take off operation (PTO) with a manual transmission T ransmission-mounted power take-off units are available for local installation on Ford vehicles.
An electrical back-up alarm, if installed, is connected to the back-up lamp circuit. T WO-SPEED REAR AXLE General Information A two-speed rear axle allows the vehicle operator to select LO range for good starting and pulling power . The operator may also select HI range which allows for greater road speed and economy .
Transmission downshift and LO to HI axle • W ith the accelerator depressed, move the axle selector to HI. • Shift transmission to next lower gear .
Ratio extender use Low End A two-speed axle can be used as a ratio-extender when split shifting is not necessary . For low end use, just shift the axle into the LO to start out, and shift to HI when the extra torque is no longer needed.
MAXIMUM VEHICLE LOADING Every vehicle manufactured by Ford Motor Company is supplied with information on the V ehicle Rating Decal listing the maximum loading for the vehicle (GVWR), and its axle systems (GA WR) at the tire to ground interface. Under no circumstances should your vehicle be loaded in excess of the GVWR or GA WR.
GETTING ROADSIDE ASSISTANCE T o fully assist you should you have a vehicle concern, Ford offers a complimentary roadside assistance program. This program is separate from the New V ehicle Limited W arranty and is not applicable to vehicles sold in Canada.
• The hazard lights control is located on top of the steering column. • Depress hazard lights control to activate all hazard flashers simultaneously . • Depress control again to turn the flashers off. FUSES AND RELAYS Fuses If electrical components in the vehicle are not working, a fuse may have blown.
COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 25A Natural Natural ——— 30A Green Green Green Pink Pink 40A —— Orange Green Green 50A —— R.
The fuses are coded as follows: Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 20A Horn 2 15A T urn/Hazard lamps 3 20A Cigar lighter 4 10A Diagnostic connectors 5 1.
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 15 10A GEM, Interior lamp relay , Map lamps, Glove box lamps (SuperCrewzer only), Power mirrors (SuperCrewzer only), W arning chime module (SuperCrewzer only) 16 15A Highbeams 17 — Not used 18 5A Headlamp switch, GEM 19 15A Engine, Cluster , Cummins PCM, CA T PCM, 7.
Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 29 10A Cluster , GEM, 7.3L Power Stroke PCM (clutch switch input), APCM (7.3L Power Stroke only), Overhead console (SuperCrewzer only), Keyless entry module (SuperCrewzer only), T raxx (Fuel) module (SuperCrewzer only) 30 30A 7.
The high-current fuses and relays are coded as follows. Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 1 15A* Park lamps, Roof lamps 2 25A* Cummins Powertrain Control Module (P.
Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 11 20A* Allison MD transmission, Allison 2000/2400 transmission 12 10A* Keyless entry module (SuperCrewzer only) 13 10A* Park brake adjustment module (SuperCrewzer only) 14 — Not used 15 7.
Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 109 40A** Power windows 110 30A** Power seats (SuperCrewzer only) 111 30A** Body builder prep 112 40A** Blower motor 113 30A** He.
Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 301 — Fuel heater relay (CA T and Cummins only)/7.3L Power Stroke PCM relay) 302 — Park lamps relay 303 — Blower motor relay 304 — Air ABS relay 401 — Not used 501 — Not used 502 — Not used 503 Diode 7.
The relays are coded as follows: Fuse/Relay Location Fuse Amp Rating Description 1 30A** T railer T ow Run Feed 2 30A** T railer T ow Park/Marker Lamps 3 30A** T railer T ow Stop Lamps 4 30A** T raile.
SuperCrewzer (if equipped) The relays are coded as follows: Fuse/Relay Location Fuse Amp Rating Description 1 — Not Used 2 — Not Used 3 — Not Used 4 — Not Used 5 — Not Used R1 — T railer H.
JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which burns skin, eyes, and clothing. Preparing your vehicle Also see the label on the battery .
Connecting the jumper cables 1. Position the vehicles so that they do not touch one another . 2. Apply the parking brakes. 3. Switch off the engine and any unnecessary electrical equipment. 4. Find the positive (+) terminal of the discharged battery .
Do not operate the starter longer than 30 seconds. W ait at least two minutes between starting attempts to allow the starter to cool. If the engine does not start after several attempts, call for road service.
• T o tow a vehicle on the rear wheels, it will be necessary to remove the drive axles or disconnect the driveshaft. If the drive axles are removed, the ends of the axle housing must be sealed to prevent the loss of axle lubricant during towing.
GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships to service your vehicle. It is preferred that you return to the Ford dealer where your vehicle was purchased when warranty repairs are needed.
In Canada: Customer Relationship Centre Ford Motor Company of Canada, Limited P .O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www .ford.
In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state ’ s warranty laws. Ford is also allowed a final repair attempt in some states.
• vehicles with non-U.S. warranties Concerns are ineligible for review if the New V ehicle Limited W arranty has expired at receipt of your application and, in certain states eligibility is dependent upon the customer ’ s possession of the vehicle.
• A brief summary of the action taken by the dealer(s) and Ford Motor Company . • The names (if known) of all the people you contacted at the dealership(s). • A description of the action you expect to resolve your concern. Y ou will receive a letter of explanation if your application does not qualify for Board review .
Ford Motor Company Customer Relationship Center 16800 Executive Plaza Drive P .O. Box 6248 Dearborn, Michigan 48121 GETTING ASSIST ANCE OUTSIDE THE U.S. AND CANADA Before exporting your vehicle to a foreign country , contact the appropriate foreign embassy or consulate.
ORDERING ADDITIONAL OWNER ’ S LITERA TURE T o order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORA TED P .O. Box 07150 Detroit, Michigan 48207 Or call: For a free publication catalog, order toll free: 1-800-782-4356 Helm, incorporated can also be reached by their website: www .
In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126 REPORTING SAFETY DEFECTS (U.
W ASHING THE EXTERIOR W ash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Detail W ash (ZC-3 – A), which is available from your dealer . • Never use strong household detergents or soap, such as dish washing or laundry liquid.
PAINT CHIPS Y our dealer has touch-up paint and sprays to match your vehicle ’ s color . T ake your color code (printed on a sticker in the driver ’ s door jam) to your dealer to ensure you get the correct color .
PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer . • For routine cleaning, use Detail W ash (ZC-3 – A). • If tar or grease spots are present, use Ford Extra Strength T ar and Road Oil Removal (B7A-19520 – AA).
LEATHER SEATS (IF EQUIPPED) Y our leather seating surfaces have a clear , protective coating over the leather . • T o clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11 – A).
OPENING THE HOOD The hood and fenders are held in position by a latch located on each fender . The parking brake must be fully set before opening the hood or possible personal injury may occur .
4. T ilt the hood forward until stopped by the retaining cables. T o lower the hood: 1. Push the hood rearward at the top center of the hood above the grille until closed. 2. Engage the latch on each fender . 3. Push down on the bottom of each latch until locked.
WINDSHIELD WASHER FLUID Checking and adding washer fluid Inspect the solution level in the washer reservoir when insufficient solution is sprayed. Use 3.8L (4.0 quarts) of Ultra — Clear W indshield W asher Concentrate or a washer fluid that meets the Ford specification listed.
3. Set the parking brake and shift into N (Neutral) (automatic transmission) or 1 (First) (manual transmission). 4. T urn off the engine and wait a few minutes for the oil to drain completely into the oil pan. 5. Open the hood. Protect yourself from engine heat.
Engine oil and filter recommendations — 7.3L Power Stroke engine T o help achieve proper engine performance and durability , it is important that you: • Use only engine lubricating oils and oil filters of the proper quality . • Change the engine oil and filter no later than the recommended service interval.
Using the chart, determine which SAE viscosity grade best suits the temperature range in which you expect to operate your vehicle. The use of the correct oil viscosity grade for diesel engines is important for satisfactory engine operation.
BATTERY Y our vehicle is equipped with two Motorcraft maintenance-free batteries which are mounted in a covered tray and located on the left frame rail. The covered battery tray , depending upon application, may also have one or two steps attached. • Covered battery tray shown.
Motorcraft maintenance-free batteries do not normally require adding additional water . However , for severe usage or in high temperature climates, check the battery electrolyte levels. Refer to the general maintenance information section for the service interval schedules.
Battery posts, terminals and related accessories contain lead and lead compounds. W ash hands after handling. ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the general maintenance information section.
• Refer to the general maintenance information section for service interval schedules. • Be sure to read and understand Precautions when servicing your vehicle in this chapter . If the engine coolant has not been checked at the recommended interval, the engine coolant reservoir may become low or empty .
Gold Engine Coolant (yellow-colored), VC-7 – A (VC-7 – Bi n Oregon), depending on the type of coolant originally equipped in your vehicle. If you are unsure which type of coolant your vehicle requires, check your coolant reservoir or contact your local dealer .
1. Before you begin, turn the engine off and let it cool. 2. When the engine is cool, wrap a thick cloth around the coolant pressure relief cap on the coolant reservoir (an opaque plastic bottle). Slowly turn cap counterclockwise (left) until pressure begins to release.
to determine the coolant type in your vehicle. Add 1.89L (4 pints) of Motorcraft Heavy Duty Cooling System Additive FW -16 or equivalent meeting Ford specification ESN-M99B169 – A, directly to the cooling system. An additional 237 – 295 ml (8 – 10 oz.
Severe climates If you drive in extremely cold climates (less than – 36 ° C[ – 34 ° F]): • It may be necessary to increase the coolant concentration above 50%.
Fan clutches Y our vehicle ’ s cooling system is equipped with a viscous variable speed fan clutch. • The fan clutch helps control cooling, increase performance, improve fuel economy and reduce noise. • The fan clutch is controlled by bimetallic spring sensors.
excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury . • A void getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), flush with water for 15 minutes and seek medical attention.
Running out of fuel A void running out of fuel as this will allow air to enter the fuel system, which will make restarting the vehicle difficult. If you have run out of fuel: • If your vehicle is equipped with dual fuel tanks, add at least 15 – 19 liters (4 – 5 gallons) of fuel to each tank before attempting to restart the engine.
Draining the fuel filter/water separator — Caterpillar 3126 B engine 1. W ith the engine off, open the drain valve located at the bottom of the fuel filter/water separator by turning it counterclockwise. 2. Drain the filter until clear fuel is visible.
Fuel filter replacement — Caterpillar 3126 B engine The fuel filter/water separator is located on the left side of the engine. Replace the fuel filter/water separator as recommended in the general maintenance information section, or sooner if it becomes plugged.
Fuel filter replacement — 7.3L Power Stroke engine The fuel filter/water separator is located on the right side of the engine. Replace the fuel filter/water separator as recommended in the general maintenance information section, or sooner if it becomes plugged.
1. Apply a coating of clean diesel fuel to the new bevel gasket and install it onto the fuel filter housing. 2. Install the new fuel filter element onto the cap. Place the new fuel filter element and cap into the fuel filter housing. Allow fuel to soak into the fuel filter element.
Filling the tank For consistent results: • Use the same fill rate setting (low — medium — high) each time during filling. • Allow three automatic click-offs when filling. • Always use fuel of a known quality , preferably a national brand. • Have the vehicle loading and distribution the same every time.
Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel economy . • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel economy .
CHECKING AND ADDING POWER STEERING FLUID Checking power steering fluid level Check the power steering fluid level using the following procedure. Refer to the general maintenance information section for the recommended service intervals. If adding fluid is necessary , use only MERCON 威 AT F .
T o avoid damage to the power steering system, do not operate the vehicle with a low power steering fluid level. Whenever the dipstick is installed, make sure it is properly seated and tightened securely . CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level.
• T ransmission and clutch removed for clarity . 3. W ith a grease gun, lubricate the clutch release bearing (at one location) and the clutch release shaft (at two locations) using the grease fittings provided. 4. Lubricate clutch release wear pads at the two locations where they contact the clutch release bearing using a brush or similar tool.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if irritation persists. If taken internally , drink water and induce vomiting. Seek medical attention immediately . If you use a brake fluid that is not DOT 3, you will cause permanent damage to your brakes.
Y our manual transmission may be filled with an optional synthetic fluid which allows the use of extended service intervals. A tag on the filler plug will identify the use of the synthetic fluid. Use only fluid that meets Ford specifications (refer to Lubricant specifications in this chapter .
Use only a lubricant that meets Ford specifications (refer to Lubricant specifications in thischapter). Use of a non-approved rear axle lubricant may cause internal axle component damage. Check your rear axle lubricant level using the following procedure: 1.
When the yellow indicator on the air filter restriction indicator reaches the red line, the air filter element should be replaced. Each time the air filter element is replaced, reset the air filter restriction indicator by pressing the red button. Servicing the air filter Y our vehicle is equipped with a dry-type air cleaner element.
• Cummins B engine • Caterpillar 3126 B engine Replace the air filter element using the following procedure: 1. Set the parking brake and shift into N (Neutral) (automatic transmission) or 1 (First) (manual transmission) and turn the engine off. 2.
• If your vehicle is equipped with the 7.3L Power Stroke engine, it will be necessary to remove the air filter element from the filter housing by moving the exposed end of the filter element down and to the rear of the vehicle, then lifting the other end of the filter element up and out of the engine compartment.
11. Inspect the air induction system for loose fitting, damaged or missing components and repair as necessary . SERVICING YOUR WHEELS AND TIRES Wheel assembly Y our vehicle is fitted with hub piloted wheels and two-element swiveling lug nuts (20 & 22 mm).
T ires are one of the weaker weight carrying components of the vehicle. Do not overload the vehicle beyond safe load carrying capacity . A void hammering rim with steel hammers.
• 10 – hole disc • 8 – hole disc Always tighten wheel lug nuts alternately in the sequence shown. Make sure the wheel is drawn evenly against the hub or drum. Check for damage that would affect the runout of the wheels. W obble or shimmy caused by a damaged wheel will eventually damage the wheel bearings.
An inflated tire and rim can be very dangerous if improperly used, serviced or maintained. T o avoid serious injury , never attempt to re-inflate a tire which has been run flat or seriously under -inflated without first removing the tire from the wheel assembly for inspection.
ADD and FULL marks indicated on the hub. Do not overfill. Overfilling can result in oil on brake linings. Refer to your general maintenance information section for fluid level checks and change intervals for the front hubs. Y our front hubs may be filled with an optional synthetic fluid which allows use of the extended service intervals.
If fuses burn out Burned-out or “ blown-out ” fuses or circuit breaker tripping (if equipped) usually indicate an electrical short circuit, although a fuse may occasionally fail from vibration. Insert a second fuse or reset the breaker (if equipped).
T RANSMISSION REFILL CAPACITIES T ype and make Approximate capacity 5-speed (Eaton FS-4205A) 1, 2 5.4L (5.75 quarts) 5-speed (Eaton FS-5205A) 1, 2 5.9L (6.25 quarts) 6-speed (Eaton FS-5306A and FS-6306A) 1, 2 9.2L (9.75 quarts) 7-speed (Spicer ES52-7B and ES066-7B) 1, 2 10.
Axle Model W eight Capacity-kg (lbs.) Description Fluid Capacity-liters (pints) RS19 – 224 1, 2 7092 (19000) 2 – speed; Air Brake Application 13.9 (29.4) RS21 – 144 1, 2 7838 (21000) Single Speed; Air Brake Application 15.3 (32.3) RS21 – 145 1, 2 7838 (21000) Single Speed; Hyd.
LUBRICANT SPECIFICATIONS Item Ford Part Name Ford Part Number Ford Specification Brake and clutch fluid (if equipped) Motorcraft High Performance DOT 3 Motor V ehicle Brake Fluid PM-1 ESA-M6C25-A and DOT 3 Body hinges, hood hinges and latches.
Item Ford Part Name Ford Part Number Ford Specification Bushings, front wheel bearings (grease packed type)and seals, fuel shut-off solenoid linkage, air brake control valve, linkage, treadle hinge and roller , transmission and transmission cables, clutch release bearing hub, transmission shift lever pivot.
Item Ford Part Name Ford Part Number Ford Specification Automatic transmission Refer to the Allison Automatic T ransmission Operator ’ s manual. Rear axle and front wheel bearings (oil filled) 1 Mot.
Item Ford Part Name Ford Part Number Ford Specification Engine coolant -7.3L Power Stroke 5 Motorcraft Premium Engine Coolant (green-colored) VC-4 – A (US) or CXC-10 (Canada) ESE-M97B44-A Motorcraft.
V EHICLE IDENTIFICATION NUMBER (VIN/SERIAL NUMBER) The V ehicle Identification Number (VIN) is printed on the V ehicle Rating Decal attached to the vehicle. The VIN also serves as the warranty number . The rating decal is attached to the front door latch pillar (B-pillar) on the driver ’ s side.
V ehicle Rating Decal - Sample The National Highway T raffic Safety Administration Regulations require that a Certification Label be affixed to a vehicle and prescribe where the Certification Label may be located.
FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln Mercury or Ford of Canada dealer .
GENERAL MAINTENANCE INFORMATION The Scheduled Maintenance Services listed in this section are required because they are considered essential to the life and performance of your vehicle. Ford Motor Company recommends you perform the Owner Maintenance Services listed in this section.
OWNER MAINTENANCE Y ou can do much of the maintenance your vehicle requires yourself, if you have the time and a reasonable amount of mechanical ability . If you prefer to have this work done professionally , your authorized dealer stands ready to help you.
Emissions control system(s) laws Federal law prohibits vehicle manufacturers, dealers and other persons engaged in the business of repairing, servicing, selling, leasing or trading motor vehicles, as well as fleet operators from knowingly removing or rendering an emissions control device or system inoperative.
V ehicle System Acts Engine Air Induction System Removal of the air duct, silencer , air cleaner , and/or air cleaner element and baffle in air cleaner; re-indexing of air cleaner .
SCHEDULED MAINTENANCE SERVICES Maintenance service adjustments must conform to specifications contained in this manual, and those shown on the Important Engine Information Decal. The following services are to be performed at scheduled intervals because they are considered essential to the life and performance of your vehicle.
Cam brakes - automatic slack adjusters Inspect standard air brakes equipped with automatic slack adjusters for proper brake adjustment every four months or 32 000 km (20 000 miles) whichever occurs first.
SCHEDULED MAINTENANCE GUIDE MAINTENANCE SERVICES AND RECORD RETENTION The maintenance record form which follows is for your convenience. In addition to recording the services performed, you should retain copies of your receipts for the services.
Daily Owner Checks Engine system Check the air filter restriction indicator Check the engine oil Inspect the coolant level - for Powerstroke engine (for Caterpillar and Cummins engines, refer to the O.
Check every oil change Oil change intervals are as follows: Powerstroke - 10 000 ; Caterpillar - 15 000 ; Cummins - 15 000 (refer to the Caterpillar and Cummins service manuals for further instruction.
* Coolant protection checks should be made just prior to the onset of freezing weather , where applicable. If coolant is dirty or rusty in appearance, the system should be drained, flushed and refilled with the prescribed solution of cooling system fluid and water .
1 10 000 KM / 70 000 MILES • Replace the engine spin-on coolant filter .* • Replace the engine coolant.* See the engine manufacturer ’ s operating guide for supplemental corrosion inhibitor specifications. 130 000 KM / 80 000 MILES • Replace the fuel filter .
800 000 KM / 500 000 MILES • Change the lubricant in the manual shift transmission (all applications) when equipped with optional synthetic lubricant. Maintenance Operation Frequency — Observation Clean body/door drain holes. Clean windshield wiper blades.
Maintenance Operation Frequency - Observation Inspect the automatic slack adjuster function Insufficient power shown in loaded practice stop Check the operation of the brakes, the clutch, and the stee.
Maintenance Operation Frequency - Observation Check the transmission and engine mountings (*b) Hard shifting or excessive vibration Check and adjust transmission controls (*b) High effort to shift or noisy transmission Check fuel pump pressure Insufficient full-throttle power or backfiring Clean radiator cap seal.
Maintenance Intervals/ Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record General Maintenance Information 239.
Maintenance Intervals/ Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record General Maintenance Information 240.
Maintenance Intervals/ Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record General Maintenance Information 241.
Maintenance Intervals/ Service Performed Service Shop Name and Address Date Service Performed Mileage Maintenance Record General Maintenance Information 242.
A Air cleaner filter ....................... 206 Air conditioning manual heating and air conditioning system .................57 Audio system (see Radio) ................ 20, 25, 32, 40 Automatic transmission ............ 132 Auxiliary power point ...
D Daytime running lamps (see Lamps) ................................ 61 Driving under special conditions through water ......................... 148 E Emergencies, roadside jump-starting .......................... 165 Emission control system .........
Instrument panel cleaning ................................... 176 lighting up panel and interior ............................... 62 J Jump-starting your vehicle ...... 165 K Keys key in ignition chime ............... 15 removing from the ignition ....
replacing the batteries ............. 84 Roadside assistance ..................150 S Safety belts (see Safety restraints) .................. 92 – 93 Safety defects, reporting .......... 173 Safety restraints .................... 92 – 93 belt minder .
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Een belangrijk punt na aankoop van elk apparaat Ford Vehicle (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Ford Vehicle heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Ford Vehicle vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Ford Vehicle leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Ford Vehicle krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Ford Vehicle bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Ford Vehicle kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Ford Vehicle . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
