Gebruiksaanwijzing /service van het product 3A1163A van de fabrikant Graco
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Installation Pr oContr ol ™ 1KS 3A1163A ENG A utomatic system for fluid mana gement of single component coati ngs. Includes flo w contr ol, flushing, and color chan ge . For prof essional use only . Appro ved f or use in explosive atmospheres (e xcept the EasyKe y).
2 3A1163A Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Equipment Appro vals . . . . . . . . . . . . . . . . . . . . . . . 3 System Configuration and Part Numbers . . . . . . . 4 Models . . . . . . . . . . . . . . .
Related Manuals 3A1163A 3 Related Manuals Component Manuals in English Equipment Appr o v als Equipment appro v als appear on the f ollowing labels which are attached to the Fluid Station Control Bo x and EasyK ey ™ . See F IG . 1 on page 4 f or label locations .
System Configuration and Part Numbers 4 3A1163A System Configuration and P ar t Numbers Models The part number f or your equipment is printed on the equipment identification labels.
System Configuration and Part Numbers 3A1163A 5 Standard Features Accessories Hazardou s Location Appro va l Models using a G3000 , G3000HR, or intrinsically saf e Coriolis meter f or both A and B meters are approv ed f or installation in a Hazar dous Location - Class I, Div I, Group D , T3 or Zone I Group IIA T3.
Warnings 6 3A1163A Wa r n i n g s The f ollowing w ar nings are f or the setup , use, groundin g, maintenance, and rep air of this equipment. The e xclama- tion point symbol ale r ts you to a gener al warning and the hazard symbols ref er to procedure-specific risks.
Warnings 3A1163A 7 SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierc e skin. This ma y look like just a cut, but it is a serious inju r y that can result in amputatio n. Get immed iate surgical treatment.
Warnings 8 3A1163A T O XIC FLUID OR FUMES HAZARD T o xic fluids or fumes can cause serious injury or death if splashed in the e yes or on skin, in haled, or s wallowed.
Important Two-Component Materi al Information 3A1163A 9 Impor tant T w o-Component Material Inf ormation Isocy anate Conditions Material Self-ignition K eep Components A and B Separate Moisture Sensitivity of Isocy anates Isocy anates (ISO) are catalyst s used in two component coatings.
Component Identification and Definiti on 10 3A1163A Component Identification and Definition See T able 1, and F IG . 2 f or the system comp onents. F IG . 2. ProCon trol 1KS System, sho wn with G3000 Meter , Color Change, and Flow Control TI15961b * See the ProControl 1KS Repair-P ar ts manual f or optional cab le lengths .
Component Identification and Definiti on 3A1163A 11 Fluid Manif old (FM) Includes wall mo unting brac ket an d mountings f or the fluid met er and the f ollowing v alv es: • Pneumatically Ope rated .
Location 12 3A1163A Location Location Requirements • Mount EasyKe y and F luid Station within 50 ft (15.2 m) of each other , using 15U533 cab le. NO TE: An optional 15V213 10 0 ft (30.5 m) cab le is also av ailabl e. • EasyKey: Install in the non -hazardous area at a conv enient location f or the operato r to view and operat e.
Location 3A1163A 13 F IG . 3. Intrinsicall y Safe Installation NON-HAZARDOUS LOCA TION ONL Y HAZARDOUS (CLASSI FIED) LOCA TION CLASS I, DIV I, GROUP D , T3 (US AND CANAD A) CLASS I, ZONE I GR OUP IIA .
General Information 14 3A1163A General Inf ormation • Ref erence n umbers and letters in parentheses in the text ref e r to numbers and letters in the illustra- tions. •F IG . 2 on page 10 sho ws the basic components of a ProControl 1KS system, and F IG .
Wall Mounting 3A1163A 15 F IG . 4. ProCon trol 1KS System La yout Dra wing TI16329a EasyK ey Interf ace (with display) Fluid System Control Box Optional Color Change Module 50’ I/S P ower Cable Flow.
Wall Mounting 16 3A1163A.
Air Sup ply 3A1163A 17 Air Suppl y Requirements • Compressed air suppl y pressure: 75-100 psi (517-700 kPa, 5.2-7 bar). • Air hoses: use g rounded hoses tha t are correctly sized f or y our system. • Air regulator and b leed-type shutoff v alve: include in each air line to flui d supply equipment.
Fluid Supply 18 3A1163A Fluid Suppl y Requirements ProControl models are a v ailable to operate air spr ay or air-assisted syste ms with a capacity of up to 3800 cc/min. • Fluid supply pr essure tanks, f eed pu mps, or circulat- ing systems can be used.
Fluid Suppl y 3A1163A 19 F IG . 6. Fluid Manifold TI15977a MA SPV DV A APV AT SS FIH FOH F IG . 7. Color Change V alves Air and Fluid Connections Q S 1 2 4 5 3 Connect solv ent v alv e air line here C.
Fluid Supply 20 3A1163A F IG . 8. Flow Contr ol Regulator TI15976a Regulator V/P Air FC Cable FC Fluid In Fluid Ou t.
Electrical 3A1163A 21 Electrical Requirements NO TE: All options ord ered on the ProControl system are electr ically tested at the factor y . The ProContr ol operates with 85-250 V AC , 50/60 Hz input po wer , with a maximum of 2 amp current dr aw . The pow er supply circuit must be prot ected with a 15 amp maximum circuit br eaker .
Electrical 22 3A1163A Connect EasyKe y to Fluid Station Contr ol There are two 50 ft (15.2 m) cab les to rou te between t he EasyK ey and Fluid Station Control: the Flui d Station P ow er Cable and the Fiber Optic Ca b le. 1. Connect the appro priate Fluid Station P o wer Cabl e end to the Ea syK e y conn ector .
Electrical 3A1163A 23 F IG . 11. Fluid Station Boar d Connections J11 (Color Chan ge Module) J7 (Not Used) J10 (P ower Input) J4 (Fiber Optic Outp ut - b lue) J6 (Fiber Optic Input - blac k) VDC.
Electrical 24 3A1163A Connect Color Change Module T o install the color change module(s), see manual 312787. Connect a 5-pin electrical cab le from the labeled con- nection por t (J11) on the flui d station control board to the color change board. See F IG .
Electrical 3A1163A 25 F IG . 12. Color Change Boar d Switches S3-S6 S3 S4 S5 S6 OFF ON OFF ON Switch S3-S6 P ositions J7 J11 TI13661a.
Electrical 26 3A1163A F IG . 13. Color Change Module Electr ical Schematic WIRING DIA GRAM COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC J8 J15 J14.
Electrical 3A1163A 27 Gr ounding Ground the ProCont rol system as instructed here and in the individual compone nt manuals . A ground wire and clamp , par t no .
Electrical 28 3A1163A F IG . 14: Gr ounding EasyKey Display 1 2 3 4 5 6 TI16331a Key: EasyK ey ground scre w EasyK ey ground wire Control Box gr ound screw Control Box gr ound wire Robot ground wire. Connect to separate ground point; see NO TE on page 27.
Schematic Diagrams 3A1163A 29 Schematic Dia grams System Pneumatic Schematic 3/8 AIR FIL TER MANU AL DRAIN 5 MICRON W ALL MOUNT ONL Y FLUSH AIR TO FL UID INLET 1/4 TUBE TO MANIFOLD 1/4 TUBE 4-W A Y SO.
Schematic Diagrams 30 3A1163A System Electrical Schematic NO TE: The electrical schematic illustrates all possible wiring ex pansions in a ProControl 1KS system.
Schematic Diagrams 3A1163A 31 System Electrical Schematic NO TE: The electrical schematic illustrates all possible wiring e xpansions in a ProControl 1KS system.
Dimensions and Mounting Hole Layou ts 32 3A1163A Dimensions and Mounting Hole La y outs W all Pa nel (mounting brac ket only) TI16333a A D C B E Module A Overall Width in. (mm) Overall Depth in. (mm) B Overall Height in. (mm) Mounting Dimensi ons, Width (C) x Height (D) in.
Dimensions and Mounting Hole Layou ts 3A1163A 33 Control Bo x TI16332a E A B C D EasyKe y TI11891a TI11895a Air Supply Co ntrol TI13659a Flow Contr ol Module TI14135a D C E A B E C E A B C D.
Dimensions and Mounting Hole Layou ts 34 3A1163A.
Technical Data 3A1163A 35 Te c h n i c a l D a t a * Dependent on progra mmed K-f actor and applicat ion. The maximum allo wab le flo w meter pulse freq uency is 425 Hz (pulses/sec). F or more detailed inf or mation on viscositie s, flow rates, or mixing ratios, consult your Graco dis- tributor .
All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions. This m anual con tains English.
Een belangrijk punt na aankoop van elk apparaat Graco 3A1163A (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Graco 3A1163A heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Graco 3A1163A vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Graco 3A1163A leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Graco 3A1163A krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Graco 3A1163A bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Graco 3A1163A kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Graco 3A1163A . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
